ThyssenKrupp DAB450 User manual

ThyssenKrupp Aufzugswerke
Operating Manual
Drive DAB450

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Note on industrial property rights ISO 16016
Printed in Germany
This document – including excerpts – may only be reprinted or otherwise copied with the
express approval in writing of ThyssenKrupp Aufzugswerke GmbH.
Any duplication, dissemination or storage on data media unauthorised by ThyssenKrupp
Aufzugswerke GmbH is an infringement of copyright and shall give rise to prosecution.
Subject to change without notice
We expressly reserve the right to make changes of a technical nature for the purpose of
improving our products or enhancing the safety standard - even without a separate
announcement.
Choice of colours
The choice of colours used in our documents for the components is solely for illustration
purposes in the documentation.
Contact your ThyssenKrupp Aufzugswerke sales partner for details of colours for your
specific products.
Form of address
To improve readability, a gender-specific form of address has not been used. Gender-
specific pronouns therefore refer to both men and women.
Issued by
ThyssenKrupp Aufzugswerke GmbH
Bernhäuser Strasse 45
73765 Neuhausen a. d. F.
Germany
Tel.: [phone]
E-mail: [email protected]
Internet: www.thyssenkrupp-elevator-eli.de

OPERATING MANUAL DAB450
Table of contents
DAB450 drive PAGE
1. Safety
1.1 Symbols 6
1.2 Safety instructions 7
2. Product description
2.1 Description 10
2.2 Functional description 11
2.3 Protection devices earthquake 12
3. Technology
3.1 Technical data 15
3.2 Dimensions of machine 16
3.3 Dimensions of machine base frame (optional) 17
3.4 Encoder 20
4. Transport and storage 23
5. Mounting the machine
5.1 Machine setup 26
5.2 Aligning the machine base frame 26
5.3 Connecting the machine 27
5.4 Connecting the motor 28
5.5 Connecting the brake magnet 30
5.6 Connecting the brake test switches 31
5.7 Connecting the manual operation limit switch 32
5.8 Connecting the encoder 33
6. Commissioning 35
7. Maintenance / service
7.1 Maintenance 36
7.2 Lubrication 37
7.3 Testing the brakes 39
7.4 Testing the release mechanism of the brakes 40
7.5 Replacing brake shoes 41
7.6 Setting braking deceleration 43
7.7 Setting the brake test switch 45
7.8 Replacing and setting the encoder 47
7.9 Replacing the rope pulley 49
7.10 Checking for escaping grease / oil 50
7.11 Emergency measures 51
7.12 Wear parts 56
8. Special Versions
8.1 Climate-protected version 57
8.2 Accessory parts 57
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OPERATING MANUAL DAB450
9. Appendix
9.1 Tightening torques 61
Type test certificate for braking device
Declaration of conformity for braking device
Certification complying with US standard
Type test certificate in accordance with EN 81-1 –A3
Operating manual for SIKO magnet sensor
ThyssenKrupp Aufzugswerke GmbH

OPERATING MANUAL DAB450 SAFETY
1. Safety
1.1 Symbols
The following pictograms and designations are used in this operating manual:
Danger
This symbol indicates extreme danger to life and the
health of persons. Nonobservance can lead to death
or severe injury!
Danger
This symbol indicates an immediate danger to the life
and health of persons due to electrical current.
Hazard warnings must always be observed!
Warning
This symbol warns against imminent danger.
Nonobservance can lead to physical injury or
extensive damage to property.
Warnings must always be observed!
Note
This symbol indicates important information and
operating instructions. Nonobservance can lead to
damage, danger or malfunctions.
Check
Test steps are specified with this symbol.
The test instructions marked in this way must be
followed without fail. They contribute to preventing
personal injury or damage to property.
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OPERATING MANUAL DAB450 SAFETY
1.2 Safety instructions
Notes regarding the operating manual
A requirement for safe handling and non-disruptive operation of this
assembly is knowledge of the fundamental safety regulations.
This operating manual contains the most important information that is
required to operate the assembly safely.
The operating manual, in particular the safety instructions, is to be complied
with by all persons that work on this assembly.
Furthermore, the rules and regulations covering accident prevention that
apply to the usage site are to be complied with.
For countries in which CSA regulations apply, the regulations listed below are
to be taken into account:
The applicable regulations of the latest version of the National Electrical
Code, Article 620, the latest version of the ASME A17.1, Safety Code for
Elevators, and the applicable regional regulations must be observed and/or
complied with when carrying out the measures and following the instructions
described in this manual.
Obligations of the operator and/or of the installation firm
The operator and / or installation firm undertakes only to allow persons to
work on the assembly who
•are familiar with the regulations regarding work safety and accident
prevention and have been instructed in handling the assembly.
•have read the chapter on safety and the warnings in this operating
manual.
Note: Check the safety awareness of the personnel at regular intervals.
Obligations on the part of personnel
Persons assigned to work on the assembly undertake before starting work to
•observe the regulations regarding work safety and accident prevention.
•read the chapter on safety and the warnings in this operating manual.
Training of the personnel
Only trained and instructed qualified personnel may work on the assembly.
The responsibility of the personnel is to be clearly defined for all tasks
involving commissioning, operation, maintenance and repair.
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OPERATING MANUAL DAB450 SAFETY
Organisational measures
The required personal protective equipment is to be provided by the operator
or installation firm, as the case may be. All existing safety devices are to be
checked regularly in accordance with the maintenance plan.
Informal notes on the safety measures
•The operating manual is to be kept permanently at the usage site of the
installation.
•Complementary to the operating manual, the generally applicable and
local regulations for accident prevention and environmental protection are
to be provided and complied with.
•Legally prescribed safety instructions are to be provided for the users at
clearly visible positions.
•Keep all safety and hazard warnings on the installation in a legible
condition.
Use in line with intended purpose
The DAB450 has been constructed using state-of-the-art technology and in
line with the recognised technical safety regulations. The DAB450 may only
be
•deployed in line with the intended purpose and
•used when all the technical safety features are in perfect condition
The exclusive intended purpose of the DAB450 is to drive elevators.
Any other or additional form of use shall be regarded as non-compliant with
the intended use. THYSSENKRUPP AUFZUGSWERKE GmbH shall not be
liable for any damage arising from such use and any damage arising due to
operator errors. Proper use in line with the intended purpose also includes
•Observance of all instructions in the operating manual and
•Adherence to the commissioning instructions, the installation description
as well as the inspection and maintenance work.
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OPERATING MANUAL DAB450 SAFETY
Warranty and liability
As a general principle, the "General Terms of Sale and Delivery" of
THYSSENKRUPP AUFZUGSWERKE GmbH apply
Warranty and liability claims in the event of personal injury and damage to
property shall be excluded if they arise due to any of the following causes:
•Improper use that is not in line with the intended purpose of the DAB450
•Installation, commissioning, operation and maintenance of the DAB450
that is not in line with accepted technical principles
•Operation of the DAB450 with defective and/or
non-operative safety and protection devices
•Nonobservance of the instructions in the operating manual with regard to
transport, storage, installation, commissioning, operation and maintenance
of the DAB450
•Constructional changes to the DAB450 performed by the operator
•Changes to the drive ratios / power output etc. performed by the operator
•Deficient monitoring of parts that are subject to wear
•Repairs that are carried out improperly
•Cases of catastrophe due to third-party interference and force majeure.
Constructional changes to the DAB450 performed by the operator
The parts installed in and attached to the DAB450 are mounted and set at
the plant.
If changes are made to the machine, this renders the entire warranty of
THYSSENKRUPP AUFZUGSWERKE GmbH
Dangers in handling the DAB450
The DAB450 may only be operated in an enclosed machine room and only
with the screen fitted.
Before mounting the manual drive, the power to the drive must be
disconnected and the installation secured against inadvertent activation.
Remove the manual drive before reconnection and screw on the cover plate.
It must be ensured when persons are in the machine room that there is
adequate safety clearance to all revolving (marked in yellow) parts.
In the event of improper use, there is a risk of personal injury or to the life of
the user or third parties, or impairment on the assembly or other assets can
arise.
Malfunctions that can diminish safety are to be rectified immediately.
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OPERATING MANUAL DAB450 PRODUCT DESCRIPTION
2. Product description
2.1 Description
1
Brake magnet
8
Transport/Machine base frame
2
transport eyebolt
9
Traction sheave
3
transport eyebolt / hanger
10
Type plate
4
cover grate
11
brake test switch
5
Brake connection box
12
Mounting for manual drive
6
Brake shoe
13
Motor terminal box
7
Spring plate
14
Brake release lever
Fig. 2.1
7
2
3
8
5
6
1
4
9
10
11
13
12
14
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