ThyssenKrupp TW130 User manual

thyssenkrupp Aufzugswerke
Operating Manual
TW130 drive

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© Copyright by thyssenkrupp Aufzugswerke GmbH
Note on industrial property rights ISO 16016
Printed in Germany
This document –including excerpts –may only be reprinted or otherwise copied with the
express written approval of thyssenkrupp Aufzugswerke GmbH.
Any duplication, dissemination or storage on data media unauthorised by thyssenkrupp
Aufzugswerke GmbH is an infringement of copyright and shall give rise to prosecution.
Subject to change without notice
We expressly reserve the right to make changes of a technical nature for the purpose of
improving our products or enhancing the safety standard –including without a separate
announcement.
Choice of colours
The choice of colours used in our documents for the components is solely for illustration
purposes in the documentation!
Contact your thyssenkrupp Aufzugswerke sales partner for details of colours for your specific
products.
Form of address
While every effort has been made to make this document gender-neutral, any gender-specific
pronoun used is purely for the sake of concision. Gender-specific pronouns used in the
document therefore refer to both men and women.
Issued by
thyssenkrupp Aufzugswerke GmbH
Bernhäuser Strasse 45
73765 Neuhausen a. d. F.
Germany
Tel.: [phone]
E-mail: [e-mail]
Internet: www.thyssenkrupp-elevator-eli.de

Operating Manual Table of Contents
TW130 drive
thyssenkrupp Aufzugswerke Version 07/2019
Table of Contents
1About this manual..............................................................7
1.1 Guide to layout................................................................................ 7
2Safety..................................................................................8
2.1 Warnings......................................................................................... 8
2.2 Safety provisions............................................................................. 9
2.3 Warranty and liability......................................................................10
2.4 Dangers in handling the product ....................................................11
2.5 International occupational health and safety regulations................12
2.6 Personal protective equipment.......................................................13
3Product Description.........................................................14
3.1 Standards and legal requirements..............................................14
3.2 Description .....................................................................................15
3.3 Version with emergency brake - NBS.............................................19
3.4 Version for traction sheave in the shaft (SA9)................................20
3.5 Version for vapour-proof partition wall SA4 (partial Ex)..................21
3.6 Special versions SA3 / 3.1 / SA15..................................................22
3.7 Version with safeguard measures complying with EN81-77...........22
3.8 Functional description ....................................................................23
4Technology.......................................................................25
4.1 Technical data................................................................................25
4.2 Dimensions of machine..................................................................30
4.3 Name plate.....................................................................................35
4.4 Motor data......................................................................................35
4.5 Machine base frame.......................................................................35
4.6 Machine base frame dimension sheets..........................................41
4.7 Specification and order sheets.......................................................46
4.8 Encoder..........................................................................................46
5Transport..........................................................................47
5.1 Packaging ......................................................................................47
5.2 Transport........................................................................................48
5.3 Checking the delivery.....................................................................50
5.4 Packaging materials.......................................................................51
5.5 Ambient conditions.........................................................................51

Operating Manual Table of Contents
TW130 drive
thyssenkrupp Aufzugswerke Version 07/2019
5.6 Standstill maintenance...................................................................51
6Installation........................................................................52
6.1 Setting up the machine base frame................................................52
6.2 Aligning the machine......................................................................52
6.3 Installation (frame with rope pulley)................................................53
6.4 Mounting the rope guard................................................................55
6.5 Mounting the rope guard complying with EN81-77.........................57
6.6 Mounting the shift protection complying with EN81-77...................58
6.7 Connecting motors.........................................................................59
7Commissioning................................................................63
7.1 Work steps.....................................................................................63
7.2 Emergency operation.....................................................................64
8Maintenance and service ................................................66
8.1 Maintenance period........................................................................66
8.2 Maintenance measures..................................................................66
8.3 Lubrication......................................................................................67
8.4 Checking the backlash...................................................................69
8.5 Replacing the brake shoes.............................................................71
8.6 Setting and checking the brake shoe stroke and armature base
plate ...............................................................................................73
8.7 Braking deceleration setting...........................................................75
8.8 Brake readjustment in the event of brake lining wear.....................75
8.9 Replacing the traction sheave........................................................76
8.10 Replacing the motor.......................................................................78
8.11 Replacing the encoder ...................................................................80
8.12 Checking for grease/oil leakage.....................................................83
8.13 Check of the brake linkages...........................................................85
9Special versions (optional).............................................86
9.1 Overview of SA special versions....................................................86
9.2 Brake monitoring circuit..................................................................87
10 Appendix...........................................................................91
10.1 Blocking clamp...............................................................................91
10.2 Tightening torques..........................................................................92
10.3 Wachendorff encoder - manufacturer specifications ......................93
10.4 Manufacturer specifications for Centaflex coupling........................98

Operating Manual Table of Contents
TW130 drive
thyssenkrupp Aufzugswerke Version 07/2019
10.5 Manufacturer specifications for Bernstein switch .........................100
10.6 Details regarding ABV, ESV, EU-BD as well as shaft
calculations ..................................................................................106

Operating Manual About this manual
TW130 drive
thyssenkrupp Aufzugswerke 7 Version 07/2019
1 About this manual
1.1 Guide to layout
Sequence of actions involving several steps
1. First action step.
2. Second action step.
Interim result (optional)
3. Third action step.
4. Final action with end marker.
Result of action (optional)
Sequence of actions involving independent steps
Action step.
Action step.
Action step.
Information
Information must always be read and followed.
Reference
 Chapter 2
List
Superordinate item of a list
Subordinate item of a list
Subordinate item of a list
Superordinate item of a list

Operating Manual Safety
TW130 drive
thyssenkrupp Aufzugswerke 8 Version 07/2019
2 Safety
2.1 Warnings
Warnings are intended to protect persons and property.
Warnings must be read and followed by every person who works on the product.
Warnings precede activities that pose a hazard for people and the product.
2.1.1 Layout
SIGNAL WORD AND SIGNAL COLOUR
Type and source of danger!
Consequences if the danger is ignored.
Measures to avert the danger.
2.1.2 Identification of dangers to persons
DANGER
Danger with a high degree of risk!
If ignored, results in death or serious injury.
Read and follow the warning.
WARNING
Danger with a medium degree of risk!
If ignored, may result in death or serious injury.
Read and follow the warning.
CAUTION
Danger with a low degree of risk!
If ignored, may result in minor or moderate injury.
Read and follow the warning.
2.1.3 Identification of possible damage to property
NOTICE
Danger with potential damage to property!
If ignored, may result in product function impairments or function loss.
Read and follow the warning.

Operating Manual Safety
TW130 drive
thyssenkrupp Aufzugswerke 9 Version 07/2019
2.2 Safety provisions
This document contains important information on how to operate the product safely.
Keep this document and all other applicable documents at the location of use for
the entire working life of the product.
2.2.1 Area of applicability
This document applies only to the product described here.
Other applicable documents
International occupational health and safety regulations
2.2.2 Basic requirements for safety
All existing safety devices are to be tested regularly in accordance with the
maintenance schedule.
This document, in particular the chapter entitled "Safety", together with the
warnings and all other applicable documents, must be followed by all persons
who work with the product.
In addition to this document, the rules at the location of use with regard to
environmental protection and the occupation health and safety and accident
prevention regulations must be followed.
All safety information and warnings on the installation must be kept in a legible
condition.
Safety information and instructions required by law must be displayed to users
such that they are clearly visible.
A requirement for safe handling and non-disruptive operation of this product is
knowledge of the basic safety regulations.
2.2.3 Obligations of the operator and installation company
Only deploy trained and instructed qualified personnel.
Provide personnel with the required personal protective equipment.
Check personnel at regular intervals to ensure that they follow safety-conscious
work practices and comply with national provisions.
Make all other applicable documents as well as this document available to
personnel.
2.2.4 Duties of personnel
Clearly establish all areas of responsibility prior to any activity.
Always wear the personal protective equipment made available to you.

Operating Manual Safety
TW130 drive
thyssenkrupp Aufzugswerke 10 Version 07/2019
2.3 Warranty and liability
The "General Terms of Sale and Delivery" of thyssenkrupp Aufzugswerke GmbH
apply.
The product is configured in the factory and delivered ready for operation.
Warranty and liability claims in the event of injury or damage to property will be
invalidated if attributable to at least one of the following causes:
Improper use that is not in line with the intended purpose of the product.
 Chapter 2.3.1
Incorrect installation, commissioning, operation and maintenance of the product
Operation of the product with defective or inoperative safety and/or protection
devices
Non-compliance with the information and instructions in the operating manual
regarding transport, storage, installation, commissioning, operation and
maintenance
Unauthorised structural modification of the product
Unauthorised change to the product features
Deficient monitoring of parts that are subject to wear
Repairs that are carried out improperly
Cases of catastrophe due to third-party interference or force majeure
Use of non-approved auxiliary materials and operating fluids
2.3.1 Use in line with intended use
The product has been constructed using state-of-the-art technology and in line with
the recognised technical safety regulations. It may only be used in accordance with its
intended use and when the technical safety devices are free from defects. Any other
or additional form of use shall be regarded as non-compliant with the intended use.
thyssenkrupp Aufzugswerke GmbH shall not be liable for any damage arising from
such use or for any damage arising due to operator errors.
In order to comply with the intended use of the product:
Use the product only as a drive for elevators.
Read and comply with the document, in particular the chapter entitled "Safety",
together with the warning notes and all other applicable documents.
Adhere to the commissioning instructions and the description of the system and
perform the required inspection and maintenance work.

Operating Manual Safety
TW130 drive
thyssenkrupp Aufzugswerke 11 Version 07/2019
2.4 Dangers in handling the product
The traction sheave and handwinding wheel of the TW130 are designed without
safety covers. This means that the drive may only be operated in a closed room.
It must be ensured when persons are in the vicinity of the machine that there is
adequate safety clearance to all revolving parts (marked in yellow).
With the vertical version, do not place any objects (e.g. tools etc.) on the
handwinding wheel, as there is a risk of injury as a result of parts being thrown.
In the event of improper use, there is a risk of personal injury or to the life of the
user or third parties, or impairment on the subassembly or other assets can
arise. Malfunctions that can adversely affect safety must be rectified
immediately.
When working on the drive, it must be de-energised before work is started, and
the system must be secured against inadvertent activation.
A sign indicating that maintenance work is under way on the drive must be
attached in the area of the main switch.
Emergency brake, NBS: if an emergency brake NBS is fitted, the sequence and
procedure for rescue operations change. This also applies to testing and setting
up procedures. Follow the instructions in the separately supplied operating
manual.
It must be ensured that a fault generated by the encoder, the brake or the brake
control system is detected by the elevator control system or frequency inverter.
The control system must immediately place the elevator in a safe state.
The elevator installation must be fitted with a safety device complying with EN81
or that detects unintended elevator car movement with the door opened and
initiates suitable measures.

Operating Manual Safety
TW130 drive
thyssenkrupp Aufzugswerke 12 Version 07/2019
2.5 International occupational health and safety regulations
Table 2.5-1
International occupational health and safety regulations can also be found in various
languages on our ELI web platform and can be downloaded at:
 http://www.thyssenkrupp-elevator-eli.de/nc/de/downloads.html

Operating Manual Safety
TW130 drive
thyssenkrupp Aufzugswerke 13 Version 07/2019
2.6 Personal protective equipment
Danger
Cause (examples)
Risks
Remedy
Equipment
Unprotected shaft
Fall
Safety harness
WARNING: Do not walk
underneath suspended loads!
Falling tool
Transport of heavy load
Sharp-pointed objects
Head injury
Hard hat
WARNING: Do not walk
underneath suspended loads!
Falling tool
Transport of heavy load
Sharp-pointed objects
Danger of crushing
in the foot area
Cut or stab injury in
the foot area
Protective
footwear
Sharp objects
Mechanical parts
Sharp-pointed objects
Caustic substances
Danger of crushing
in the hand area
Cut or stab injury in
the hand area
Acid/alkali burns
Protective
gloves
Severe noise pollution
Noise damage
Ear defenders
Flying parts
Flying particles
Laser beams
Optical radiation
Eye injury
Loss of sight/
blinding
Protective
goggles
Electrical voltage
Electric shock
Enable source
of energy
Table 2.6-1

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 14 Version 07/2019
3 Product Description
3.1 Standards and legal requirements
EN81-1:2010-06 and EN81-20/50
The TW130 machines comply with the European standards EN81-1:2010-06 and
EN81-20/50.
The drive is part of the protection device according to DIN EN81-1:2010-06 / 9.11 and
EN81-20/50/5.6.7.

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 15 Version 07/2019
3.2 Description
3.2.1 Version with horizontal motor position IMB5

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 16 Version 07/2019
Description of items for Fig. 3.2-1
Item
Designation
Item
Designation
1
Driving gear
2
Traction sheave (standard
version)
3
Motor (version V3F) in IMB5
4
Operational brake
5
Encoder (type WDG100)
6
Handwinding wheel
7
Rope guard (adjustable); only in
the case of traction sheaves with
diameter DT = 540, 640 and 720
8
Oil drain (3/4")
9
Oil filling hole with casing
ventilation
10
Oil level monitoring (gauge glass)
11
Traction sheave mount
12
Brake release lever (fitted); in the
case of traction sheave diameter
DT = 900 mirror-inverted
13
Motor terminal box with
connection
14
Mounting surface for machine
base frame
15
Internal ventilator for motor
cooling
16
Air vents for motor
17
Transport hanger (for
transportation only)
Fig. 3.2-1

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 17 Version 07/2019
3.2.2 Version with vertical motor position IMV1

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 18 Version 07/2019
Description of items for Fig. 3.2-2
Item
Designation
Item
Designation
1
Driving gear
2
Traction sheave (standard
version)
3
Motor (version V3F) in IMV1
4
Operational brake
5
Encoder (type WDG100)
6
Handwinding wheel
7
Rope guard (adjustable); only in
the case of traction sheaves with
diameter DT = 540, 640 and 720
8
Oil drain (3/4")
9
Oil filling hole with casing
ventilation
10
Oil level monitoring (gauge glass)
11
Traction sheave mount
12
Brake release lever (fitted) with
securing clip; in the case of
traction sheave diameter DT =
900 mirror-inverted
13
Motor terminal box with
connection
14
Mounting surface for machine
base frame
15
Internal ventilator for motor
cooling
16
Air vents for motor
Fig. 3.2-2

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 19 Version 07/2019
3.3 Version with emergency brake -NBS
Item
Designation
Item
Designation
1
Disc brake, emergency brake
system
2
Cover plate for brake
3
Socket wrench for manual release
4
Screws for manual release
(screw head marked in red)
5
Brake test switch with connection
line
6
Connection line, brake voltage
7
Protective cover for brake
Fig. 3.3-1

Operating Manual Product Description
TW130 drive
thyssenkrupp Aufzugswerke 20 Version 07/2019
3.4 Version for traction sheave in the shaft (SA9)
Item
Designation
Item
Designation
1
TW130 machine SA9
2
Traction sheave shaft, SA9
version
3
Outside bearing (bearing housing
with self-aligning bearing on
adapter sleeve)
4
Traction sheave, SA4/9 version
5
Compensating support (for
statically defined machine
mounting)
6
Mounting surfaces for machine
base frame
Fig. 3.4-1