tissin TS800 Series User manual

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2
Smart valve positioner
TS800/TS805 Series tissin
Table of Contents
1 Introduction------------------------------------------------------------------------------------- 4
1.1 General information for the user---------------------------------------------------------- 4
1.2 Limited warranty and disclaimer---------------------------------------------------------- 4
1.3 Requirement for safety---------------------------------------------------------------------- 5
1.4 Certifications----------------------------------------------------------------------------------- 5
1.5 Basic safety instructions for use in Ex area-------------------------------------------- 6
1.6 Conditions to maintain intrinsically safety (Ex i) -------------------------------------- 6
2 Product Description--------------------------------------------------------------------- 7
2.1 Function--------------------------------------------------------------------------------------- 7
2.2 Features--------------------------------------------------------------------------------------- 7
2.3 Options---------------------------------------------------------------------------------------- 7
2.4 Applications---------------------------------------------------------------------------------- 7
2.5 Label------------------------------------------------------------------------------------------- 8
2.6 Product Code-------------------------------------------------------------------------------- 9
2.7 Specifications-------------------------------------------------------------------------------- 10
2.8 Structure-------------------------------------------------------------------------------------- 11
2.8.1 External structure----------------------------------------------------------------- 11
2.8.2 Internal structure------------------------------------------------------------------ 12
2.9 System configuration---------------------------------------------------------------------- 13
2.10 Principle of operation---------------------------------------------------------------------- 13
2.11 Product Dimension------------------------------------------------------------------------- 14
2.11.1 TS800 standard type------------------------------------------------------------ 14
2.11.2 TS800 with limit switch type -------------------------------------------------- 14
2.11.3 TS800 feedback shaft connection------------------------------------------- 14
3 Installation--------------------------------------------------------------------------------------- 15
3.1 Before installation----------------------------------------------------------------------------- 15
3.2 TS800L installation--------------------------------------------------------------------------- 15
3.2.1 Notes on installation --------------------------------------------------------------- 15
3.2.2 Effective rotation angle range of feedback lever---------------------------- 16
3.2.3 Lever type and dimension ------------------------------------------------------- 16
3.2.4 Bracket Installation----------------------------------------------------------------- 17
3.2.5 Dimension after installation------------------------------------------------------ 17
3.3 TS800R installation--------------------------------------------------------------------------- 18
3.3.1 TS800R installation examples--------------------------------------------------- 18
3.3.2 TS800R bracket installation components------------------------------------ 18
3.3.3 TS800R installation steps-------------------------------------------------------- 19
3.4 TS820 Remote type installation----------------------------------------------------------- 21
3.5 Option module Installation------------------------------------------------------------------ 22

3
Smart valve positioner
TS800/TS805 Series tissin
3.5.1 Position transmitter module Installation--------------------------------------- 22
3.5.2 HART communication module Installation----------------------------------- 22
3.5.3 Limit switch module Installation------------------------------------------------- 23
3.5.4 How to adjust limit switch cam -------------------------------------------------- 24
3.6 How to adjust Auto/Manual switch ------------------------------------------------------- 25
3.7 Orifice installation----------------------------------------------------------------------------- 26
4 Pneumatic connection----------------------------------------------------------------27
4.1 Supply air pressure condition-------------------------------------------------------------- 27
4.2 Pneumatic port Description---------------------------------------------------------------- 27
4.3 Air connection---------------------------------------------------------------------------------- 28
4.3.1 TS800L air connection------------------------------------------------------------ 28
4.3.2 TS800R air connection------------------------------------------------------------ 28
5 Electrical connection------------------------------------------------------------------- 29
5.1 Terminal description-------------------------------------------------------------------------- 29
5.2 Wiring diagrams------------------------------------------------------------------------------- 30
5.2.1 Power and Feedback signal connection-------------------------------------- 30
5.2.2 Limit switch connection------------------------------------------------------------ 30
5.2.3 Alarm signal connection----------------------------------------------------------- 30
6 Calibration--------------------------------------------------------------------------------------- 31
6.1 LCD description------------------------------------------------------------------------------- 31
6.2 Button description----------------------------------------------------------------------------- 32
6.3 How to quickly perform Auto calibration ------------------------------------------------ 33
6.3.1 Auto calibration Steps-------------------------------------------------------------- 33
6.4 Software map---------------------------------------------------------------------------------- 34
6.5 Main menu Description---------------------------------------------------------------------- 35
6.6 Main parameter menu Description------------------------------------------------------- 36
6.7 Submenu Description------------------------------------------------------------------------ 37
6.7.1 TUNNING ---------------------------------------------------------------------------- 37
6.7.2 PARAMETE-------------------------------------------------------------------------- 39
6.7.3 DEVICE P----------------------------------------------------------------------------- 41
6.7.4 INFOMATN--------------------------------------------------------------------------- 44
6.7.5 DIAGNOST--------------------------------------------------------------------------- 45
6.7.6 EMERGNCy------------------------------------------------------------------------- 48
7 Error code and Troubleshooting -------------------------------------------- 49
7.1 Error code during Auto calibration-------------------------------------------------------- 49
7.2 Error code during operation---------------------------------------------------------------- 51

4
Smart valve positioner
TS800/TS805 Series tissin
1 Introduction
1.1 General information for the user
This instruction includes installation, operation, maintenance, and parts information for Tissin
TS800 Valve Positioner. Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner of the device.
 Installation, commissioning and maintenance of the product can only be performed by
trained specialist personnel who have been authorized by the plant operator to do so.
 Before installing or commissioning, be sure to read and thoroughly understand the
product manual and operate the product properly.
 Operators must strictly observe the applicable national regulations with regards to
installation, function tests, repairs, and maintenance of electrical products.
 Only trained and authorized person should operate the machinery and the equipment.
 Do not use this positioner out of the range of its specifications as this can cause failure.
 Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
 Never handle mechanical equipment or disassemble the device until safety is
confirmed.
 Before loosening the pneumatic lines and valves, turn off the pressure and vent the
pneumatic lines.
 Observe applicable accident prevention and the safety regulations for electrical
equipment.
The manual can be altered or revised due to hardware of software upgrades without any prior
notice. Please visit our website ( www.tissin.co.kr ) and check the latest documentation.
1.2 Limited warranty and disclaimer
 This product has been fully inspected and shipped through a thorough quality inspection
procedure. The manufacturer warranty period of the product is 18 months after the
product is shipped from Tissin in Korea.
 For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided. This limited
warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
 Using the device in a manner that does not fall within the scope of its intended use,
disregarding this manual, using under unqualified personnel, or making unauthorized
alterations releases the manufacturer from liability for any resulting damage. This
renders the manufacturer's warranty null and void.

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6
Smart valve positioner
TS800/TS805 Series tissin
1.5 Basic safety instructions for use in Ex area
To prevent the risk of explosion, observe not only the basic safety instructions in the
respective operating instructions for operation in the Ex area, but also the following.
WARNING
 Observe the applicable safety regulations (also national safety regulations) as well as
the general rules of technology for construction and operation.
 Make sure that the device is suitable for the area of use.
 Check the positioner’s certified and permitted explosion proof range.
 Close all unnecessary Cable Gland with the locking screws approved by the explosion
site.
1.6 Conditions to maintain intrinsically safety (Ex i)
WARNING
 Make sure to connect "Intrinsic safety" type protection device to intrinsically safe circuit
only.
 Observe the specifications for the electrical data on the certificate and in technical
data.
 In order to maintain intrinsically safe protection, be sure to use a barrier that meets the
following specifications.
Barrier specifications Ui li Pi Ci Li
Main power 28V 101mA 707mW 0.6nF 6uH
Position transmitter,
Alarm1, Alarm2,
Limit Switch(Dry contact type)
28V 101mA 707mW 0.6nF 6uH
Limit Switch
(Proximity type) 16V 26mA 34mW 30nF 50uH

7
Smart valve positioner
TS800/TS805 Series tissin
2 Product Description
2.1 Function
Smart valve positioner TS800 series controls the valve stroke in response to an input signal of
4~20mA DC from the control panel, DCS or calibrator.
2.2 Features
 LCD and 4 button local control
 Quick and easy calibration
 PST and alarm function
 Auto/Manual switch included
 Built-in self-diagnostic function
 Modularization of the internal parts
 IP66 / NEMA4X
 Improvement of valve control speed by applying large flow pilot valve
 Strong vibration resistance and impact resistance
2.3 Options
 Position transmitter (4~20mA DC Feedback signal)
 HART communication (Ver. HART 7)
 Limit switch (Mechanical or Proximity type)
 Remote control type (TS820)
2.4 Applications
The TS800 is mounted on a pneumatic control valves and is used for fluid control of industrial
parts.
 Oil and gas
 Chemicals
 Power plant
 Paper
 Water treatment
 Pharmaceutical
 Printing and dyeing processing
 Food and beverage
 Etc.

8
Smart valve positioner
TS800/TS805 Series tissin
2.5 Label
Item Description
MODEL No. Indicate the model number.
SERIAL No. Indicate the serial number.
EXPLOSION PROOF Indicate the certified explosion proof grade.
OPERATING TEMP. Indicate the allowable operating temperature.
EXPLOSION PROOF
TEMP.
Indicate the ambient temperature range for the explosion proof.
This temperature range must be observed when using in
explosion-proof areas.
WEATHER PROOF Indicate the enclosure grade.
INPUT SIGNAL Indicates input current signal range.
SUPPLY PRESSURE Indicate the allowable input supply pressure range.
Ui, Ii, Pi, Ci, Li
Indicate required barrier specification for intrinsically safety circuit
configuration.
Please refer to the certificate for the detailed specifications.

9
Smart valve positioner
TS800/TS805 Series tissin
2.6 Product Code
TS800
Model Standard type TS800
Remote type TS820
Stainless steel
316 type
TS805
Acting type Linear type L
Rotary type R
Explosion proof
type
Non-explosion poof N
Ex ia IIC T5/T6 A
Connection type* Conduit entry Air connection
G(PF)1/2 PT1/4 1
G(PF)1/2 NPT1/4 2
NPT1/2 NPT1/4 3
M20 NPT1/4 4
M20 G1/4 5
Lever type
(Linear )
10~80mm 1
70~150mm 2
Adapter type (70mm) 3
Lever type
(Rotary)
M6 x 34L (Fork lever type) 1
NAMUR 5
Ambient Temp. -30℃~ +85℃ (Standard type) S
-40℃~ +85℃ L
Communication None 0
Position transmitter (4~20mA DC feedback) 1
HART communication 2
HART and Position transmitter (4~20mA DC feedback) 3
Limit switch None 0
(For TS800,TS805) Mechanical type (Dry contact NO, NC, COM) M
Proximity type (P+F NJ1,5-F-N) P
With Dome cover (Without Limit switch) D
Cable length 5m 1
(For TS820) 10m 2
User define (Less than 20 meters) X
* For TS805’s connection type, only code no.2 is available.

10
Smart valve positioner
TS800/TS805 Series tissin
2.7 Specifications
Model TS800 TS805
Input signal 4~20mA DC
Impedance 500Ω (20mA DC)
Supply pressure 0.14~0.7MPa
Stroke 10~150mm(Linear type), 0~900(Rotary type)
Air connection PT1/4, NPT1/4 NPT1/4
Gauge connection PT1/8, NPT1/8 NPT1/8
Conduit G(PF)1/2, NPT1/2, M20 G1/2
Explosion proof type II 2G Ex ia IIC T5/T6 Gb
II 2D Ex ia IIIC T100℃/85℃ Db IP6X
Enclosure IP66 (EN60529)
Ambient
Temp.
Acting Temp. -30℃∼+85℃(Standard type),
-40℃∼+85℃(Low temp type)
Explosion proof
Temp. -40℃~ +60℃(T5) / -40℃~ +40℃(T6)
Linearity ±0.5% F.S.
Sensitivity ±0.2% F.S
Hysteresis ±0.5% F.S
Repeatability ±0.3% F.S
Air consumption Below 2.3LPM (Sup.=0.14MPa)
Required air quality Class 3 (ISO8573-1)
Flow capacity Over 100LPM (Sup.=0.14MPa)
Material Aluminum die cast Stainless steel 316
Weight 2.2kg 4.2kg
Option specifications
Option Item Specification
HART HART version HART 7
Position transmitter Wire connection type 2 Wires
Supply voltage 10~30V DC
Limit switch Mechanical type AC125V, 3A, DC30V, 2A
Proximity type DC8.2V 8.2A
Note: Please contact our sales department for other specifications.

11
Smart valve positioner
TS800/TS805 Series tissin
2.8 Structure
2.8.1 External structure
① Dome cover
② External ground
③ Feedback lever
④ Conduit
⑤ Air vent hole cover
⑥ Auto/Manual switch
⑦ Terminal block
⑧ Pressure gauge
⑨ Air supply port
⑩ OUT1 port
⑪ OUT2 port
⑫ Button
⑬ LCD
⑭ Dome indicator
⑮ Limit switch
connection terminal
○
16 Alarm connection
terminal
○
17 Limit switch
Note: Only Limit switch type product is equipped with Dome indicator.

12
Smart valve positioner
TS800/TS805 Series tissin
2.8.2 Internal structure
① Pilot valve
② Potentiometer
③ Pressure sensor (Option)
④ Torque motor
⑤ Main PCB
⑥ Terminal block
⑦ HART communication module (Option)
⑧ Position transmitter module(Option)
⑨ Buttons
⑩ Alarm signal connection terminal
⑪ PCB cover
⑫ Limit switch connection terminal
⑬ Limit switch (Option)

13
Smart valve positioner
TS800/TS805 Series tissin
2.9 System configuration
Basically, the control valve system consists of a positioner for controlling the pneumatic
pressure of the actuator, an actuator for controlling the opening of the valve, and a valve for
controlling the flow of the fluid.
① Positioner
② Valve
③ Actuator
④ Regulator
⑤ OUT1 vent line
⑥ Fluid
2.10 Principle of operation
TS800 receives 4-20mA input signal of the control room, micro-processor (CPU) compares
input signal with position feedback through potentiometer and sends control signal to I/P
conversion module torque motor, torque motor converts it to a pneumatic signal to controls
pilot valve to controls the opening of the control valve by converting output pressure of OUT1
and OUT2.

14
Smart valve positioner
TS800/TS805 Series tissin
2.11 Product Dimension
2.11.1 TS800 standard type
2.11.2 TS800 with limit switch type
2.11.3 TS800 feedback shaft connection

15
Smart valve positioner
TS800/TS805 Series tissin
3 Installation
3.1 Before installation
WARING
 Make sure if TS800 is appropriate to the valve and actuator installation conditions and
the site requirements specifications before installation.
 If the installation state is not correct, TS800 control characteristics may be degraded.
3.2 Linear type installation
3.2.1 Notes on installation
When make the mounting bracket and connecting the lever to the stem connection pin, be
sure to observe the following two points.
If failure to observe the followings, it will affect the product performance such as linearity.
NOTICE
① When the valve stroke is 50%, the feedback lever should be horizontal.
② When the valve stroke is 50%, the stem connection pin must be located at the numeric
position marked on the feedback lever that is corresponding to the valve stroke.
① Feedback lever
② Stem connection pin
③ Pin fixing spring
④ Actuator stem
⑤ Valve opening indicator

16
Smart valve positioner
TS800/TS805 Series tissin
3.2.2 Effective rotation angle range of feedback lever
The effective rotation angle of TS800L lever is respectively 30o upward and downward that is
based on horizon.
Follow 3.2.1 notes, effective rotation angle can be maintained to achieve the best
performance.
3.2.3 Lever type and dimension
The numeric positions marked on the feedback lever correspond to the valve stroke, and the
stem connection pin must be connected to the corresponding marked location.
Lever No. Valve stroke Dimensions
No.1 10~80mm
No.2 70~150mm
No.3
10~70mm
For the tube less
type actuator
NOTICE
 If the rotation angle range is too small during operation, the performance of products
such as linearity may be degradation.
 If the rotation angle range is too big during operation, may damage the product or cause
malfunctions.

17
Smart valve positioner
TS800/TS805 Series tissin
3.2.4 Bracket Installation
Refer to the TS800L drawing (refer to 2.11.1) and actuator drawing, please make appropriate
bracket and install the positioner on the actuator.
① Bracket
② Bolt (M8)
③ Washer
④ Feedback lever
⑤ Lever fixing bolt
⑥ Main shaft
⑦ Shaft fixing pin
3.2.5 Dimension after installation
<Lever No.1 or 2 > <Lever No.3>
① Stem connection pin
② Feedback lever
③ Bracket
④ Actuator york
⑤ Lever adapter

18
Smart valve positioner
TS800/TS805 Series tissin
3.3 Rotary type installation
3.3.1 Rotary type installation examples
<Fork lever type> <NAMUR type>
3.3.2 Rotary type bracket installation components
When shipped from the factory, components No.1~8 are provided as standard.
The brackets support the NAMUR mounting standard (VDI/VDE3835, IEC60534-6-2).
<Fork lever type> <NAMUR type>
① Lower bracket(1)
② Upper bracket(1)
③ Nuts(4)
④ Screws (M6x4)
⑤ Screws (M8x4)
⑥ Fork lever(1)
⑦ NAMUR adapter (1)
⑧ Adapter fixing pin(2)

19
Smart valve positioner
TS800/TS805 Series tissin
3.3.3 Rotary type installation steps
1
Lower bracket installation
Attach the lower bracket to the
actuator and secure it with the
screw.
2
Fork lever installation
Insert the fork lever into
actuator stem and tighten with
the fixing bolt.
Position the start point of the
fork lever according to actuator
stem’s rotation direction.
3
Tighten upper and lower
brackets
Connect the upper bracket to
the lower bracket attached to
the actuator and fasten with
the screw.
Tighten the bolts to the
corresponding holes of 20, 30
and 50 depending on the
actuator stem height.

20
Smart valve positioner
TS800/TS805 Series tissin
4
Shaft lever installation
Fork lever type
Insert the shaft lever into the
main shaft and tighten with the
fixing bolt.
NAMUR type
Insert NAMUR shaft adapter
into the main shaft and fix it
with two fixing pins.
5
Attach the positioner to the
upper bracket and fix it with
screw.
At this time, insert the lever pin
at the bottom of the fork lever
into the hole of the fork lever
attached to the actuator and
then align the center.