tissin TS700 Series User manual

Smart Valve Positioner
TS700 Series
Instruction Manual
Ver. PM-TS700EN-02/2022

2
Smart valve positioner
TS700 Series
tissin
Table of Contents
1
Introduction-------------------------------------------------------------------------------------
4
1.1
General information for the user----------------------------------------------------------
4
1.2
Limited warranty and disclaimer----------------------------------------------------------
4
1.3
Requirement for safety----------------------------------------------------------------------
5
1.4
Basic safety instructions for use in Ex area--------------------------------------------
6
1.4.1 Conditions to maintain intrinsically safety (Ex i)-------------------------------
6
1.4.2 Intrinsically safety (Ex i) Certificate-----------------------------------------------
6
2
Product Description---------------------------------------------------------------------
7
2.1
Function---------------------------------------------------------------------------------------
7
2.2
Features---------------------------------------------------------------------------------------
7
2.3
Options----------------------------------------------------------------------------------------
7
2.4
Applications----------------------------------------------------------------------------------
7
2.5
Label-------------------------------------------------------------------------------------------
8
2.6
Product Code--------------------------------------------------------------------------------
9
2.7
Specification---------------------------------------------------------------------------------
10
2.8
Structure--------------------------------------------------------------------------------------
11
2.8.1 External structure-----------------------------------------------------------------
11
2.8.2 Internal structure------------------------------------------------------------------
12
2.9
System configuration----------------------------------------------------------------------
13
2.10
Principle of operation----------------------------------------------------------------------
13
2.11
Product Dimension-------------------------------------------------------------------------
14
2.11.1 TS700 standard type------------------------------------------------------------
14
2.11.2 TS700 with limit switch type --------------------------------------------------
14
2.11.3 TS700 feedback shaft connection-------------------------------------------
14
3
Installation---------------------------------------------------------------------------------------
15
3.1
Before installation-----------------------------------------------------------------------------
15
3.2
TS700L installation---------------------------------------------------------------------------
15
3.2.1 Notes on installation ---------------------------------------------------------------
15
3.2.2 Effective rotation angle range of feedback lever----------------------------
16
3.2.3 Lever type and dimension -------------------------------------------------------
16
3.2.4 Bracket Installation-----------------------------------------------------------------
17
3.2.5 Dimension after installation------------------------------------------------------
17
3.3
TS700R installation---------------------------------------------------------------------------
18
3.3.1 TS700R installation examples---------------------------------------------------
18
3.3.2 TS700R bracket installation components------------------------------------
18
3.3.3 TS700R installation steps--------------------------------------------------------
19
3.4
TS720 Remote type installation-----------------------------------------------------------
21
3.5
Option module Installation------------------------------------------------------------------
22

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Smart valve positioner
TS700 Series
tissin
3.5.1 Position transmitter module(PTM) Installation-------------------------------
22
3.5.2 HART communication module Installation-----------------------------------
22
3.5.3 Limit switch module Installation-------------------------------------------------
23
3.5.4 How to adjust limit switch cam --------------------------------------------------
24
3.6
How to replace Air Filter---------------------------------------------------------------------
25
3.7
Orifice installation-----------------------------------------------------------------------------
26
4
Pneumatic connection----------------------------------------------------------------
27
4.1
Air pressure condition------------------------------------------------------------------------
27
4.2
Pneumatic port Description----------------------------------------------------------------
27
4.3
Air connection----------------------------------------------------------------------------------
28
4.3.1 TS700L air connection------------------------------------------------------------
28
4.3.2 TS700R air connection------------------------------------------------------------
28
5
Electrical connection-------------------------------------------------------------------
29
5.1
Terminal description--------------------------------------------------------------------------
29
5.2
Wiring diagrams-------------------------------------------------------------------------------
30
5.2.1 Power and Feedback signal connection--------------------------------------
30
5.2.2 Mechanical Limit switch connection--------------------------------------------
30
5.2.3 Proximity Limit switch connection-----------------------------------------------
30
6
Calibration---------------------------------------------------------------------------------------
31
6.1
LCD description-------------------------------------------------------------------------------
31
6.2
Button description-----------------------------------------------------------------------------
32
6.3
How to quickly perform Auto calibration ------------------------------------------------
33
6.3.1 Auto calibration Steps--------------------------------------------------------------
33
6.4
Software map----------------------------------------------------------------------------------
34
6.5
Main menu Description----------------------------------------------------------------------
35
6.6
Main parameter menu Description-------------------------------------------------------
36
6.7
Submenu Description------------------------------------------------------------------------
37
6.7.1 TUNNING ----------------------------------------------------------------------------
37
6.7.2 PARAMETR--------------------------------------------------------------------------
39
6.7.3 DEVICE P-----------------------------------------------------------------------------
41
6.7.4 INFOMATN---------------------------------------------------------------------------
44
6.7.5 DIAGNOST---------------------------------------------------------------------------
45
6.7.6 EMERGNCy-------------------------------------------------------------------------
48
7
Error code and Troubleshooting --------------------------------------------
49
7.1
Error code during Auto calibration--------------------------------------------------------
49
7.2
Error code during operation----------------------------------------------------------------
51

4
Smart valve positioner
TS700 Series
tissin
1 Introduction
1.1 General information for the user
This instruction includes installation, operation, maintenance, and parts information for Tissin
TS700 Valve Positioner. Keep these instructions in a location which is easily accessible to
every user and make these instructions available to every new owner of the device.
Installation, commissioning and maintenance of the product can only be performed by
trained specialist personnel who have been authorized by the plant operator to do so.
Before installing or commissioning, be sure to read and thoroughly understand the
product manual and operate the product properly.
Operators must strictly observe the applicable national regulations with regards to
installation, function tests, repairs, and maintenance of electrical products.
Warnings and Cautions must be observed to prevent operator injury or damage to
valve parts.
The manual can be altered or revised due to hardware of software upgrades without any prior
notice. Please visit our website ( www.tissin.co.kr ) and check the latest documentation.
1.2 Limited warranty and disclaimer
This product has been fully inspected and shipped through a thorough quality
inspection procedure. The manufacturer warranty period of the product is 18 months
after the product is shipped from Tissin in Korea.
For any failure or damage reported within the warranty period which is clearly our
responsibility, a replacement product or necessary parts will be provided. This limited
warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
Using the device in a manner that does not fall within the scope of its intended use,
disregarding this manual, using under unqualified personnel, or making unauthorized
alterations releases the manufacturer from liability for any resulting damage. This
renders the manufacturer's warranty null and void.

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Smart valve positioner
TS700 Series
tissin
1.3 Requirement for safety
This manual contains notices you have to observe in order to ensure your personal safety, as
well as to prevent damage to property. These safety instructions are intended to prevent
hazardous situations and/or equipment damage. For the safety, it is important to follow the
instructions in the manual.
WARNING
Failure to observe the warning may result in serious injuries or death.
CAUTION
Failure to observe this warning may result in damage to the device or personal injury.
NOTICE
Failure to observe the warning may result in damage to the device or may degrade
performance.
CAUTION
Only trained and authorized person should operate the machinery and the equipment.
Do not use this positioner out of the range of its specifications as this can cause
failure.
Do not service or attempt to remove product and machinery/equipment until safety is
confirmed.
Before loosening the pneumatic lines and valves, turn off the pressure and vent the
pneumatic lines.
Observe applicable accident prevention and the safety regulations for electrical
equipment.
Before handling the device or equipment, turn off the power supply and secure it from
re-activation.

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Smart valve positioner
TS700 Series
tissin
1.4 Basic safety instructions for use in Ex area
To prevent the risk of explosion, observe not only the basic safety instructions in the
respective operating instructions for operation in the Ex area, but also the following.
WARNING
Observe the applicable safety regulations (also national safety regulations) as well
as the general rules of technology for construction and operation.
Make sure that the device is suitable for the area of use.
Check the positioner’s certified and permitted explosion proof range.
Close all unnecessary Cable Gland with the locking screws approved by the
explosion site.
1.4.1 Conditions to maintain intrinsically safety (Ex i)
Note : Please refer to the relevant certificate for details.
1.4.2 Intrinsically safety (Ex i) Certificate
Evaluation for the certificate is in progress now.
WARNING
Make sure to connect "Intrinsic safety" type protection device to intrinsically safe circuit
only.
Observe the specifications for the electrical data on the certificate and in technical
data.
In order to maintain intrinsically safe protection, be sure to use a barrier that meets the
following specifications.
Barrier specifications
Ui
li
Pi
Ci
Li
Main power
28V
101mA
707mW
0.6nF
6uH
Position transmitter,
Alarm1, Alarm2,
Limit Switch(Dry contact type)
28V
101mA
707mW
0.6nF
6uH
Limit Switch
(Proximity type)
16V
26mA
34mW
30nF
50uH

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Smart valve positioner
TS700 Series
tissin
2 Product Description
2.1 Function
Smart valve positioner TS700 series controls the valve stroke in response to an input signal of
4~20mA DC from the control panel, DCS or calibrator.
2.2 Features
Fail freeze function
Zero air consumption when standby signal
Prevents circuit board corrosion by external air exhaust design
Built in air filter (5 micron) for protect PIEZO valve
LCD and 4 button local control
Quick and easy calibration
PST and alarm function
Built-in self-diagnostic function
Strong vibration resistance and impact resistance
2.2 Options
Optional functions can be added simply by installing modules.
Position transmitter (4~20mA DC Feedback signal)
HART communication (Ver. HART 7)
Limit switch (Mechanical or Proximity type)
Remote control type (TS720)
2.4 Applications
TS700 is mounted on a pneumatic control valves and is used for fluid control of industrial parts.
Oil and gas
Chemicals
Power plant
Paper
Water treatment
Pharmaceutical
Printing and dyeing processing
Food and beverage
Etc.

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Smart valve positioner
TS700 Series
tissin
2.5 Label
Item
Description
MODEL No.
Indicate the model number.
SERIAL No.
Indicate the serial number.
OPERATING TEMP.
Indicate the allowable operating temperature.
EXPLOSION PROOF
Indicate the certified explosion proof grade.
EXPLOSION PROOF
TEMP.
Indicate the ambient temperature range for the explosion proof.
This temperature range must be observed when using in
explosion-proof areas.
WEATHER PROOF
Indicate the enclosure grade.
INPUT SIGNAL
Indicates input current signal range.
SUPPLY PRESSURE
Indicate the allowable input supply pressure range.
Ui, Ii, Pi, Ci, Li
Indicate required barrier specification for intrinsically safety
circuit configuration.
Please refer to the certificate for the detailed specifications.

9
Smart valve positioner
TS700 Series
tissin
2.6 Product Code
Model
TS700
Standard type
TS700
Remote type
TS720
Stainless steel 316
TS705
Motion type
Linear
L
Rotary
R
Acting type
Single
S
Double
D
Explosion proof
type
Non-explosion proof
N
ATEX & IECEx
A
CCC & NEPSI
C
KCs
K
Connection type
Conduit entry
Air connection
G(PF)1/2
PT1/4
1
G(PF)1/2
NPT1/4
2
NPT1/2
NPT1/4
3
M20
NPT1/4
4
M20
G1/4
5
Lever (Linear type)
10~80mm
1
70~150mm
2
Adapter type (30mm)
3
Adapter type (70mm)
4
Lever (Rotary type)
M6 x 39L (Fork lever type)
1
NAMUR type
5
Ambient Temp.
-25~80℃
S
-40~80℃
L
Communication
None
0
4-20mA Position transmitter
1
HART
2
HART with 4-20mA Position transmitter
3
Limit switch
None
0
(For TS700
Mechanical type
M
& TS705)
Proximity type
P
With dome cover (without Limit switch)
D
Cable length
5m
1
(For TS720)
10m
2
User define (Less than 20m)
X
Fail Position
Fail Freeze type
F
Fail Safe type
S

10
Smart valve positioner
TS700 Series
tissin
2.7 Specification
Model
TS700
TS705
Input signal
4~20mA DC
Impedance
500Ω(20mA DC)
Supply pressure
0.15~0.8MPa
Stroke
10~150mm(Linear type), 0~900(Rotary type)
Air connection
PT1/4, NPT1/4, G1/4
Gauge connection
PT1/8, NPT1/8
Conduit
G1/2, NPT1/2, M20
Explosion proof type
In progress now
Enclosure
IP66
Ambient
Temp.
Acting Temp.
-25℃∼+80℃(Standard type),
-40℃∼+80℃(Low temp type)
Explosion proof
Temp.
In progress now
LCD operating
Temp.
-30℃∼+85℃
Linearity
±0.5% F.S.
Sensitivity
±0.2% F.S
Hysteresis
±0.5% F.S
Repeatability
±0.3% F.S
Air consumption
Below 0.01 LPM (Sup.=0.15MPa)
Required air quality
Class 4 (ISO8573-1)
Flow capacity
Over 75 LPM (Sup.=0.15MPa)
Material
Aluminum die cast
Stainless steel 316
Weight
1.6 kg
4.0 kg
Option specification
Option
Item
Specification
HART
HART version
HART 7
Position transmitter
Wire connection type
2 Wires
Supply voltage
10~30V DC
Limit switch
Mechanical type
OMRON D2F-LA
AC125V, 3A, DC30V, 2A
Proximity type
P+F NJ1,5-F-N
DC8.2V 8.2A
Note: Please contact our sales department for other specifications.

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Smart valve positioner
TS700 Series
tissin
2.8 Structure
2.8.1 External structure
①Dome cover
②External ground bolt
③Feedback lever
④Conduit
⑤Vent filter
⑥Air supply filter
⑦Power terminal block
⑧Limit switch
⑨Pressure gauge
⑩Supply port
⑪OUT1 port
⑫OUT2 port
⑬Button
⑭LCD
⑮Dome indicator
○
16 Limit switch terminal
block
Note: ⑮Dome indicator is only mounted on the product with limit switch option.

12
Smart valve positioner
TS700 Series
tissin
2.8.2 Internal structure
①PIEZO valve
②Button
③Position transmitter module (Option)
④PCB cover
⑤Limit switch (Option)
⑥Limit switch terminal block
⑦Power terminal block
⑧Feedback terminal block (Option)
⑨Main PCB
⑩HART module (option)
⑪Potentiometer

13
Smart valve positioner
TS700 Series
tissin
2.9 System configuration
Basically, the control valve system consists of a positioner for controlling the pneumatic
pressure of the actuator, an actuator for controlling the opening of the valve, and a valve for
controlling the flow of the fluid.
①Positioner
②Valve
③Actuator
④Regulator
⑤OUT1 line
⑥Fluid
2.10 Principle of operation
TS700 receives 4-20mA input signal of the control room, micro-processor (CPU) compares
input signal with position feedback through potentiometer and sends control signal to I/P
conversion module torque motor, torque motor converts it to a pneumatic signal to controls
PIEZO valve to controls the opening of the control valve by converting output pressure of
OUT1 and OUT2.
PIEZO Valve

14
Smart valve positioner
TS700 Series
tissin
2.11 Product Dimension
2.11.1 TS700 standard type
2.11.2 TS700 with limit switch type
2.11.3 TS700 feedback shaft

15
Smart valve positioner
TS700 Series
tissin
3 Installation
3.1 Before installation
WARING
Make sure if TS700 is appropriate to the valve and actuator installation conditions and
the site requirements specifications before installation.
If the installation state is not correct, TS700 control characteristics may be degraded.
3.2 TS700L installation
3.2.1 Notes on installation
When make the mounting bracket and connecting the lever to the stem connection pin, be
sure to observe the following two points.
If failure to observe the followings, it will affect the product performance such as linearity.
NOTICE
①When the valve stroke is 50%, the feedback lever should be horizontal.
②When the valve stroke is 50%, the stem connection pin must be located at the numeric
position marked on the feedback lever that is corresponding to the valve stroke.
①Feedback lever
②Stem connection pin
③Pin fixing spring
④Actuator stem
⑤Valve opening indicator

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Smart valve positioner
TS700 Series
tissin
3.2.2 Effective rotation angle range of feedback lever
The effective rotation angle of TS700L lever is respectively 30oupward and downward that is
based on horizon.
Follow 3.2.1 notes, effective rotation angle can be maintained to achieve the best
performance.
3.2.3 Lever type and dimension
The numeric positions marked on the feedback lever correspond to the valve stroke, and the
stem connection pin must be connected to the corresponding marked location.
Lever No.
Valve stroke
Dimensions
No.1
10~80mm
No.2
70~150mm
No.3
10~30mm
(For the tube less
type actuator)
No.4
10~70mm
(For the tube less
type actuator)
NOTICE
If the rotation angle range is too small during operation, the performance of products
such as linearity may be degradation.
If the rotation angle range is too big during operation, may damage the product or cause
malfunctions.

17
Smart valve positioner
TS700 Series
tissin
3.2.4 Bracket Installation
Refer to the TS700L drawing (refer to 2.11.1) and actuator drawing, please make appropriate
bracket and install the positioner on the actuator.
①Bracket
②Bolt (M8)
③Washer
④Feedback lever
⑤Lever fixing bolt
⑥Main shaft
3.2.5 Dimension after installation
<Lever No.3 or 4 > <Lever No.1 or 2>
①Stem connection pin
②Feedback lever
③Bracket
④Actuator york
⑤Lever adapter

18
Smart valve positioner
TS700 Series
tissin
3.3 TS700R installation
3.3.1 Rotary type installation examples
<Fork lever type> <NAMUR type>
3.3.2 Rotary type bracket installation components
Components No.1~9 are provided with the brackets.
The brackets support the NAMUR mounting standard (VDI/VDE3835, IEC60534-6-2).
<Fork lever type> <NAMUR type>
①Lower bracket(2)
②Upper bracket(1)
③M6 nut(4)
④Spring washer (4)
⑤M6*15 bolt (4)
⑥Fork lever type shaft lever(1)
⑦NAMUR shaft adapter (1)
⑧M4 bolt(2)
⑨M6*15 bolt(4)

19
Smart valve positioner
TS700 Series
tissin
3.3.3 TS700R installation steps
1
Install Lower bracket
Attach two Lower brackets to
the actuator and secure it with
the bolts.
2
Install Fork lever
Install Fork lever to actuator’s
stem and tighten with the
fixing bolt.
Decide the start point of Fork
lever according to actuator
stem’s rotation direction.
3
Tighten Upper and Lower
brackets
Combine Upper bracket and
Lower bracket. Fasten with
bolt, nut and spring washer.
Tighten the bolts to the
corresponding holes(H20,
H30, H50) depending on the
actuator stem height.

20
Smart valve positioner
TS700 Series
tissin
4
NOTICE
⚫②Main shaft and ①Indicator can be rotated 360°. When operating the product,
①Indicator must point ③Effective angle range.
⚫The product may not operate normally if ①Indicator points the opposite direction,
so please consider the direction of ①Indicator when installing ④Shaft lever to
②Main shaft.
Install Shaft lever
Fork lever type
Install ④Shaft lever to ②Main
shaft and tighten with ⑤Bolt.
NAMUR type
Install ④NAMUR shaft
adapter to ②Main shaft and
fix it with two ⑤fixing bolts.
5
Install the product to Upper
bracket and fix it with bolts.
At the moment, put the lever
pin(the bottom of Shaft lever)
to the hole of Fork lever, and
align the center.