ABB TZIDC-200 User manual

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ABB MEASUREMENT & ANALYTICS | OPERATING INSTRUCTION
TZIDC-200, TZIDC-210, TZIDC-220
Digital positioner
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ABB Limited
Measurement & Analytics
Howard Road, St. Neots
Cambridgeshire, PE19 8EU
UK
Tel: [phone]
Fax: [phone]
Email: [email protected]m
ABB Automation Products GmbH
Measurement & Analytics
Schillerstr. 72
32425 Minden
Germany
Tel: [phone]
Fax: [phone]
abb.com/positioners
ABB Inc.
Measurement & Analytics
125 E. County Line Road
Warminster, PA 18974
USA
Tel: [phone]
Fax: [phone]
Digital positioner for the
positioning of pneumatically
controlled final control elements.
42/18-85-EN Rev. E 09.2018
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TZIDC-200
TZIDC-210
TZIDC-220
Introduction
The TZIDC-200, TZIDC-210, TZIDC-220 is an
electronically configurable positioner with
communication capabilities designed for mounting
on pneumatic linear or rotary actuators.
Fully automatic determination of the control
parameters and adaptation to the positioner allow
for considerable time savings as well as optimum
control behavior.
Additional Information
Additional documentation on TZIDC-200, TZIDC-210,
TZIDC-220 is available for download free of charge at
www.abb.com/positioners.
Alternatively simply scan this code:
—
We reserve the right to make technical changes or modify the contents of this document
without prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in the subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents – in whole or
in parts – is forbidden without prior written consent of ABB.
Copyright© 2018 ABB
All rights reserved 3KXE341008R4201

2 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
Table of contents
Change from one to two columns
1Safety..........................................................................4
General information and instructions..................................4
Warnings....................................................................................4
Intended use .............................................................................5
Improper use.............................................................................5
Notes on data safety ...............................................................5
Warranty provisions.................................................................5
Manufacturer’s address..........................................................5
2Use in potentially explosive atmospheres .............6
General requirements..............................................................6
Commissioning, Installation ..................................................6
Notes for operation.................................................................6
Use, operation ..........................................................................6
Maintenance, repair................................................................. 7
Preconditions for safe operation of the positioner ..........8
Cable gland...........................................................................8
TZIDC-200 – Ex relevant specification .................................8
ATEX – ‘Ex d’ type of protection .......................................8
ATEX – ‘Ex i’ type of protection.........................................9
IECEx – ‘Ex d’ type of protection.....................................10
IECEx – ‘Ex i’ type of protection...................................... 11
FM / CSA ............................................................................. 12
TZIDC-210 – Ex relevant specification ................................ 12
ATEX – ‘Ex d’ type of protection ..................................... 12
ATEX – ‘Ex i’ type of protection....................................... 13
IECEx – ‘Ex d’ type of protection..................................... 13
IECEx – ‘Ex i’ type of protection......................................14
FM / CSA ............................................................................. 15
TZIDC-220 – Ex relevant specification................................16
ATEX – ‘Ex d’ type of protection .....................................16
ATEX – ‘Ex i’ type of protection....................................... 17
IECEx – ‘Ex d’ type of protection..................................... 18
IECEx – ‘Ex i’ type of protection......................................18
FM / CSA .............................................................................19
3Design and function ................................................20
Schematic diagram................................................................20
Principle of operation............................................................20
4Product identification ............................................ 21
Name plate .............................................................................. 21
5Transport and storage............................................ 22
Inspection................................................................................22
Transporting the device........................................................22
Storing the device..................................................................22
Ambient conditions ..........................................................22
Returning devices...................................................................22
6Installation................................................................22
Safety instructions ................................................................ 22
Mechanical mounting............................................................ 23
General................................................................................ 23
Mounting on linear actuators......................................... 23
Mounting on rotary actuator.......................................... 26
7Electrical connections ............................................ 28
Safety instructions ................................................................ 28
TZIDC-200 terminal assignment......................................... 29
TZIDC-210, TZIDC-220 terminal assignment ....................30
Electrical data for inputs and outputs................................31
Option modules ................................................................ 32
Connection on the device................................................ 33
8Pneumatic Connections ..........................................35
Information on double acting actuators with spring-
return mechanism ................................................................. 35
Connection on the device..................................................... 35
Air supply................................................................................. 36
9Commissioning ....................................................... 36
TZIDC-200 ............................................................................... 36
Operating modes.............................................................. 37
TZIDC-210, -220...................................................................... 37
Setting the bus address .................................................. 38
Request information ........................................................ 38
Operating modes.............................................................. 39
Standard automatic adjustment ........................................ 39
Standard automatic adjustment for linear actuators*
.............................................................................................. 39
Standard automatic adjustment for rotary actuators*
.............................................................................................. 39
Sample parameters...............................................................40
Setting the mechanical position indication.................40
Setting the mechanical limit switch with proximity
switches.............................................................................. 41
Setting the mechanical limit switch with 24 V
microswitches ................................................................... 41
10Operation................................................................. 42
Safety instructions ................................................................ 42
Parameterization of the device........................................... 42
Menu levels.............................................................................. 43
HART® Parameter Overview.................................................44
Parameter descriptions...................................................45
TZIDC-210, -220 parameter overview.................................48
Parameter descriptions...................................................49
11Diagnosis / error messages ...................................51
TZIDC error codes...................................................................51
TZIDC-210, TZIDC-220 error codes ..................................... 53
Alarm codes ............................................................................54
Message codes....................................................................... 55

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 3

12Maintenance.............................................................56
13Repair........................................................................56
Returning devices...................................................................56
14Recycling and disposal............................................ 57
15Additional documents ............................................ 57
16Appendix...................................................................58
Return form .............................................................................58
FM installation drawing No. 901176....................................59
FM installation drawing No. 901265 ...................................63

4 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
1Safety
hange from one to two columns
General information and instructions
These instructions are an important part of the product and
must be retained for future reference.
Installation, commissioning, and maintenance of the product
may only be performed by trained specialist personnel who have
been authorized by the plant operator accordingly. The specialist
personnel must have read and understood the manual and must
comply with its instructions.
For additional information or if specific problems occur that are
not discussed in these instructions, contact the manufacturer.
The content of these instructions is neither part of nor an
amendment to any previous or existing agreement, promise or
legal relationship.
Modifications and repairs to the product may only be performed
if expressly permitted by these instructions.
Information and symbols on the product must be observed.
These may not be removed and must be fully legible at all times.
The operating company must strictly observe the applicable
national regulations relating to the installation, function testing,
repair and maintenance of electrical products.
Warnings
The warnings in these instructions are structured as follows:
DANGER
The signal word ‘DANGER’ indicates an imminent danger.
Failure to observe this information will result in death or
severe injury.
WARNING
The signal word ‘WARNING’ indicates an imminent danger.
Failure to observe this information may result in death or
severe injury.
CAUTION
The signal word ‘CAUTION’ indicates an imminent danger.
Failure to observe this information may result in minor or
moderate injury.
NOTICE
The signal word
‘
NOTIC
E
’
indicates possible material damage.
Note
‘Note’ indicates useful or important information about the
product.

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 5
Intended use
Positioning of pneumatically controlled actuators; designed for
mounting on linear and rotary actuators.
The device is designed for use exclusively within the stated
values on the name plate and in the data sheet.
• The maximum operating temperature must not be exceeded.
• The maximum ambient temperature must not be exceeded.
• The housing's rating must be observed during operation.
Improper use
The following are considered to be instances of improper use of
the device:
• For use as a climbing aid, for example for mounting
purposes.
• For use as a bracket for external loads, for example as a
support for piping, etc.
• Material application, for example by painting over the
housing, name plate or welding/soldering on parts.
• Material removal, for example by spot drilling the
housing.
Notes on data safety
This product is designed to be connected to and to
communicate information and data via a network interface.
It is operator’s sole responsibility to provide and continuously
ensure a secure connection between the product and your
network or any other network (as the case may be).
Operator shall establish and maintain any appropriate measures
(such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data,
installation of anti-virus programs, etc.) to protect the product,
the network, its system and the interface against any kind of
security breaches, unauthorized access, interference, intrusion,
leakage and / or theft of data or information.
ABB Automation Products GmbH and its affiliates are not liable
for damages and / or losses related to such security breaches,
any unauthorized access, interference, intrusion, leakage and /
or theft of data or information.
Warranty provisions
Using the device in a manner that does not fall within the scope
of its intended use, disregarding this manual, using
underqualified personnel, or making unauthorized alterations
releases the manufacturer from liability for any resulting
damage. This renders the manufacturer's warranty null and void.
Manufacturer’s address
ABB Automation Products GmbH
Measurement & Analytics
Schillerstr. 72
32425 Minden
Germany
Tel: [phone]
Fax: [phone]
Customer service center
Tel: [phone]
Email: [email protected]
Change from tw o to one column

6 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
2Use in potentially explosive atmospheres
hange from one to two columns
General requirements
• The ABB positioner has been approved only for appropriate
and intended use in standard industrial atmospheres. Any
breach of this rule leads to a cancellation of warranty and
manufacturer's responsibility!
• Make sure that only devices which comply with the types of
protection relevant to the applicable zones and categories
are installed.
• All electric equipment has to be suited for the respective
intended use.
Commissioning, Installation
The ABB positioner has to be mounted in a major system.
Depending on the degrees of IP-protection, an interval for
cleaning the equipment (dust settlement) has to be defined.
Strict care has to be taken that only devices which comply with
the types of protection relevant to the applicable zones and
categories is installed. When installing the device, the locally
applicable installation regulations, such as EN 60079-14, must be
observed.
Other important facts to be observed:
• The electric circuits of the positioner must be put into
operation in all zones by persons qualified in accordance
with TRBS 1203. The details on the type label are
mandatory for doing this.
• The device has been designed in accordance with IP 65
(optionally IP 66) and must be protected accordingly
against adverse ambient conditions.
• The EC Type Examination Certificate has to be taken into
account, including any special conditions defined therein.
• The device may only be used in accordance with its
intended use.
• The device may only be connected when de-energized.
• The potential equalization of the system must be
established in accordance with installation regulations
applicable in the respective country (VDE 0100, part 540,
IEC 364-5-54).
• Circulating currents must not be guided through the
housing!
• Make sure that the housing is properly installed and that
its IP rating has not been compromised.
• In potentially explosive atmospheres, assembly may be
conducted only in compliance with locally applicable
installation regulations. The following conditions have to
be observed (incomplete):
- Assembly and maintenance may only be conducted if
there is no explosion hazard in the area and you have a
hot work permit.
- The TZIDC-200, TZIDC-210, TZIDC-220 may be
operated in a fully mounted and intact housing only.
Notes for operation
• The positioner must be integrated in the local potential
equalization system.
• Only either intrinsically safe or non intrinsically safe circuits
may be connected. A combination is not permit - ted.
• If the positioner is operated with non intrinsically safe
circuits, later use for the intrinsic safety type of protection is
not permitted.
Use, operation
The TZIDC-200, TZIDC-210, TZIDC-220 is approved for proper
and intended use only. In case of non-compliance, the warranty
and manufacturer’s liability do no longer apply!
• Only those auxiliary components which fulfill all the
requirements of European and national standards may be
used in potentially explosive atmospheres.
• The ambient conditions specified in the operating
instruction must be strictly followed.
• The TZIDC-200, TZIDC-210, TZIDC-220 is approved for proper
and intended use in standard industrial atmospheres only.
Where aggressive substances are present in the air, the
manufacturer has to be consulted.

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 7
Maintenance, repair
Definition of terms according to IEC 60079-17:
Maintenance
Defines a combination of actions performed to maintain or
restore the condition of an item such that the item meets the
requirements of the relevant specification and performs its
required functions.
I ¬Analyzer module without electronics module (power supply):
Defines an action which involves careful inspection of an item
(either without disassembly or with partial disassembly, as
required) supplemented by measurements, aimed at achieving a
reliable conclusion regarding the condition of the item.
Visual inspection
Defines an inspection which identifies defects which are visible
to the naked eye, such as missing screws, without the use of
access equipment and tools.
Close inspection
Defines an inspection which encompasses the aspects covered
by a visual inspection and in addition, identifies defects such as
loose screws, which can only be detected with the use of access
equipment (e.g. steps) and tools.
Detailed inspection
Defines an inspection which encompasses the aspects covered
by a close inspection and in addition, identifies defects, such as
loose connections, which can only be detected by opening the
housing and / or by using tools and test devices, as needed.
• Maintenance and exchange work may be conducted by
qualified specialists only, i.e., qualified personnel in
accordance with TRBS 1203 or similar.
• Only those auxiliary components which fulfill all the
requirements of European and national guidelines and
regulations may be used in potentially explosive
atmospheres.
• Maintenance works that require disassembly of the system
may only be performed in non-hazardous areas. If that is not
possible, however, the usual precautions have to be ensured
according to local regulations.
• Components may only be replaced by original spare parts
which are therefore approved for use in potentially explosive
atmospheres.
• The device must be regularly cleaned when used in
potentially explosive atmospheres. The intervals must be
defined by the operator in compliance with the ambient
conditions present at the operating location.
• After all maintenance and repair work has been completed,
any barriers and plates removed for that purpose must be
put back in their original place.
• The flameproof joints differ from the tables of IEC 60079-1
and may be repaired by the manufacturer only.
Change from tw o to one column
Activity Visual inspection
(every 3 months)
Close inspection
(every 6 months)
Detailed inspection
(every 12 months)
Visual inspection of the positioner for integrity, removal of dust
deposits

Inspection of electric installation for integrity and proper operation 
Inspection of the entire installation Responsibility of the operator
Change from one to two columns

8 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
… 2 Use in potentially explosive atmospheres
Preconditions for safe operation of the
positioner
DANGER
Risk of explosion due to hot parts
Hot parts inside the device pose an explosion hazard.
• Never open the device immediately after switch-off.
• A waiting time of at least four minutes should be observed
before opening the device.
When using in hazardous areas, observe the following points:
• Observe the specification and special conditions
applicable for the device in accordance with the relevant
valid certificate.
• Manipulation of the device in any form by the user is not
permitted. Only the manufacturer or an explosion
protection specialist may modify the device
• The IP 65 / NEMA 4x IP rating is only achieved if the
splash guard is screwed in place. Operating the unit
without splash guard cap is prohibited.
• The device may only be operated using instrument air
that is free from oil, water and dust. The use of
flammable gas, oxygen, or oxygen-enriched gas is not
permitted.
Cable gland
Limited temperature range of the M20 × 1.5 plastic cable gland
for explosion protection variants.
The permissible ambient temperature range of the cable gland is
−20 to 80 °C (−4 to 176 °F). When using the cable gland, make
sure that the ambient temperature is within this range. The
cable gland must be installed in the housing with a tightening
torque of 3.8 Nm. When installing the connection of the cable
gland and cable, check for tightness to ensure that the required
IP rating is met.
TZIDC-200 – Ex relevant specification
ATEX – ‘Ex d’ type of protection
Ex marking
Marking II 2 G Ex d IIC T4/T5/T6
Type Examination Test Certificate DMT 02 ATEX E 029 X
Type TZIDC-200 Doc. 901132
Device class II 2 G
Standards EN 60079-0:2012
EN 60079-1:2014
Temperature Data
Device group II 2 G
Temperature class Ambient temperature Ta
T4 -40 to 85 °C
T5 -40 to 80 °C
T6 -40 to 65 °C
Electrical Data
Voltage ≤30 V AC/DC
Current ≤20 mA
Pneumatic data
Supply pressure Standard version
≤6 bar
Marine version
≤5.5 bar

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 9
Special conditions
• Before final installation, the operator needs to decide on the
use of the device, either
A) as a device with ‘Ex i’ intrinsically safe type of protection
or
B) as a device with ‘Ex d’ type of protection
and permanently mark the selected type of use on the name
plate. Specific conditions of the surrounding environment,
such as chemical corrosion, must be taken into account when
affixing the permanent mark. Only the manufacturer must
change the selected type of use following a re-examination
• Medium strength adhesive must be used to secure the cable
entries and line entries and stop them from twisting and self-
loosening
• In the case of high torsional forces, the bearing sleeves must
be replaced due to wear on the shaft for the position pickoff
(significant control deviation).
• If the positioner is operated at an ambient temperature
above 60 °C (140 °F) or below −20 °C (-4 °F), make sure to use
cable entries and lines suited for an operating temperature
corresponding to the maximum ambient temperature
increased by 10 K or corresponding to the minimum ambient
temperature, respectively.
• The dimensions of the flameproof joint of this equipment
partly exceed the minimum values required by
EN 60079-1:2014 or IEC 60079-1:2014 or partly down-scale the
maximum values required therein. All inquiries relating to
dimensions must be directed to the manufacturer
• Screws that comply with the minimum requirements of the
A2-70, A2-80 or 10.12 quality grades must be used to close
the flameproof enclosure.
ATEX – ‘Ex i’ type of protection
Ex marking
Marking II 2 G Ex ia IIC T6 or T4 Gb
II 2 G Ex ib IIC T6 or T4 Gb
Type Examination Test Certificate TÜV 04 ATEX 2702 X
Type TZIDC-200
Device class II 2 G
Standards EN 60079-0
EN 60079-11
Temperature Data
Device group II 2 G
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T5 −40 to 50 °C
T6*−40 to 40 °C*
* When using the ‘Limit Monitor’ plug-in module in temperature class T6, the
maximum permissible ambient temperature range is −40 to 35 °C
(−40 to 95 °F).
Electrical Data
With the intrinsically safe Ex ib IIC / Ex ia IIC types of ignition
protection, only for connection to a certified intrinsically safe
circuit.
Current circuit (terminal) Electrical information (maximum values)
Signal circuit
(+11 / −12)
Ui= 30 V
Ii= 320 mA
Pi= 1.1 W
Ci= 6.6 nF
Li= negligibly small
Contact input
(+81 / −82)
Ui= 30 V
Ii= 320 mA
Pi= 1.1 W
Ci= 4.2 nF
Li= negligibly small
Switch output
(+83 / −84)
Ui= 30 V
Ii= 320 mA
Pi= 500 mW
Ci= 4.2 nF
Li= negligibly small
Mechanical digital feedback *
(Limit: +51 / −52),
(Limit: +41 / −42)
For maximum values, see EC type examination
certificate number PTB 00 ATEX 2049 X
Proximity switches manuf. by Pepperl & Fuchs
Plug-in module for digital
position feedback
(Limit1: +51 / −52),
(Limit2: +41 / −42)
Ui= 30 V
Ii= 320 mA
Pi= 500 mW
Ci= 3.7 nF
Li= negligibly small
* When using the SJ2_S1N (NO) proximity switch, the positioner may only be
used at an ambient temperature range from −25 to 85 °C (−13 to 185 °F).

10 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
… 2 Use in potentially explosive atmospheres
… TZIDC-200 – Ex relevant specification
Current circuit (terminal) Electrical information (maximum values)
Plug-in module for analog
position feedback
(+31 / −32)
Ui= 30 V
Ii= 320 mA
Pi= 1.1 W
Ci= 6.6 nF
Li= negligibly small
Local communication
interface (LCI)
Only for connection to a programming device
outside the hazardous area (see special
conditions).
Special conditions
• Before final installation, the operator needs to decide on the
use of the device, either
A) as a device with ‘Ex i’ intrinsically safe type of protection
or
B) as a device with ‘Ex d’ type of protection
and permanently mark the selected type of use on the name
plate. Specific conditions of the surrounding environment,
such as chemical corrosion, must be taken into account when
affixing the permanent mark. Only the manufacturer must
change the selected type of use following a re-examination
• Variants that, according to declarations, also meet the
requirements for the ‘flameproof enclosure’ type of
protection may no longer be used as ‘intrinsically safe’ if they
have been previously used as a flameproof type of protection
• The local communication interface (LCI) may only be
operated at Um≤30 V DC outside the hazardous area.
IECEx – ‘Ex d’ type of protection
Ex marking
Marking Ex d IIC T4/T5/T6
Type Examination Test Certificate IECEx BVS 07.0030X
Type TZIDC-200
Temperature Data
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T5 −40 to 80 °C
T6 −40 to 65 °C
Electrical Data
Voltage ≤30 V AC/DC
Current ≤20 mA
Pneumatic data
Supply pressure Standard version
≤6 bar
Marine version
≤5.5 bar
Special conditions
• The positioner is designed for a maximum permissible
ambient temperature range of 40 to 85 °C
• Variants that, according to declarations, also meet the
requirements for the ‘intrinsically safe’ type of protection
may no longer be used as ‘intrinsically safe’ if they have been
previously used as a flameproof type of protection
• If the positioner is operated at an ambient temperature
above 60 °C (140 °F) or below −20 °C (−4 °F), make sure to
use cable entries and lines suited for an operating
temperature corresponding to the maximum ambient
temperature increased by 10 K or corresponding to the
minimum ambient temperature, respectively.

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 11
IECEx – ‘Ex i’ type of protection
Ex marking
Marking Ex ia IIC T6 or T4 Gb
Ex ib IIC T6 or T4 Gb
Type Examination Test Certificate IECEx TUN 04.0015X
Type TCIDC-200
Standards IEC 60079-0
IEC 60079-11
IEC 60079-15
Temperature Data
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T6* −40 to 40 °C*
* When using the ‘Limit Monitor’ plug-in module in temperature class T6, the
maximum permissible ambient temperature range is −40 to 35 °C
(−40 to 95 °F).
Electrical Data
In intrinsically safe explosion protection types Ex ib IIC / Ex ia IIC,
only for connection to a certified intrinsically safe circuit.
Current circuit (terminal) Electrical information (maximum values)
Signal circuit
(+11 / −12)
Ui= 30 V
Ii= 320 mA
Pi= 1.1 W
Ci= 6.6 nF
Li= negligibly small
Contact input
(+81 / −82)
Ui= 30 V
Ii= 320 mA
Pi= 1.1 W
Ci= 4.2 nF
Li= negligibly small
Switch output
(+83 / −84)
Ui= 30 V
Ii= 320 mA
Pi= 500 mW
Ci= 4.2 nF
Li= negligibly small
Local communication interface
(LCI)
Only for connection to a programming device
outside the hazardous area (see special
conditions).
The following modules may be operated as an option:
Current circuit (terminal) Electrical information (maximum values)
Plug-in module for digital
position feedback
(+51 / −52)
(+41 / −42)
Ui= 30 V
Ii= 320 mA
Pi= 500 mW
Ci = 3.7 nF
Li = negligibly small
Plug-in module for analog
position feedback
(+31 / −32)
Ui= 30 V
Ii= 320 mA
Pi= 1.1 W
Ci = 6.6 nF
Li = negligibly small
Special conditions
• Devices must only be connected to circuits in zone 2 if they
are suitable for operation in zone 2 potentially explosive
atmospheres and for the conditions prevailing at the
installation location (manufacturer's declaration or
certificate from an inspection authority).
• For the ‘Limit monitor with proximity switches’ circuit,
measures outside of the device must be implemented to
prevent the rated voltage from being up-scaled by more than
40 % due to transient disturbances.
• It is only permissible to connect, disconnect, and switch live
circuits during installation or maintenance, or for the
purpose of carrying out repairs. Note: It is considered very
unlikely that a potentially hazardous atmosphere would be
present in zone 2 at the same time that installation or
maintenance or repair work was being carried out.
• Only non-flammable gases must be used for pneumatic
power supply.
• Only suited cable entries must be used that meet the
requirements of EN 60079-15.
• The local communication interface (LCI) for the TZIDC and
the TZIDC-200 may only be operated at Um≤30 V GS outside
the hazardous area.

12 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
… 2 Use in potentially explosive atmospheres
… TZIDC-200 – Ex relevant specification
FM / CSA
FM Approval HLC 8/02 3010829
Explosion-proof enclosure 4X; T5, max. 82 °C
CL I; Div 1; Grp. C-D
Intrinsic safety enclosure 4X; T5, max. 82 °C
CL I, II, III; Div 1; Grp. A-B-C-D-E-F-G
Non-Incendive enclosure 4X ; T4, max. 85 °C
CL I; Div 2; Grp. A-B-C-D
CL II, III; Div 2; Grp. F-G
Dust-ignition-proof enclosure 4X; T5, max. 82 °C
CL II, III; Div 1; Grp. E-F-G
CSA Certification 1393920
Explosion-proof enclosure 4X; T5, max. 85 °C
CL I; Div 1; Grp. C-D
CL II; Div 1; Grp. E-F-G
CL III
Intrinsic safety enclosure 4X; T5, max. 82 °C
CL I; Div 1; Grp. A-B-C-D
CL II; Div 1; Grp. E-F-G
CL III
TZIDC-210 – Ex relevant specification
ATEX – ‘Ex d’ type of protection
Ex marking
Marking II 2 G Ex d IIC T4/T5/T6
Type Examination Test Certificate DMT 02 ATEX E 029 X
Type TZIDC-210 Doc. 901132
Device class II 2 G
Standards EN 60079-0
EN 60079-1
Special conditions
• Before final installation, the operator needs to decide on the
use of the device, either
A) as a device with ‘Ex i’ intrinsically safe type of protection
or
B) as a device with ‘Ex d’ type of protection
and permanently mark the selected type of use on the name
plate. Specific conditions of the surrounding environment,
such as chemical corrosion, must be taken into account when
affixing the permanent mark. Only the manufacturer must
change the selected type of use following a re-examination
• Variants that, according to declarations, also meet the
requirements for the ‘intrinsically safe’ type of protection
may no longer be used as ‘intrinsically safe’ if they have been
previously used as a flameproof type of protection
• Secure cable entries against twisting and loosening by using
a (medium-strength) securing adhesive.
• In the case of high torsional forces, the bearing sleeves must
be replaced due to wear on the shaft for the position pickoff
(significant control deviation).
• If the positioner is operated at an ambient temperature
above 60 °C (140 °F) or below −20 °C (−4 °F), make sure to
use cable entries and lines suited for an operating
temperature corresponding to the maximum ambient
temperature increased by 10 K or corresponding to the
minimum ambient temperature, respectively.
• Screws that comply with the minimum requirements of the
A2-70, A2-80 or 10.12 quality grades must be used to close
the flameproof enclosure.

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 13
ATEX – ‘Ex i’ type of protection
Ex marking
Marking II 2 G Ex ia IIC T6 or T4 Gb
II 2 G Ex ib IIC T6 or T4 Gb
II 3 G Ex ic IIC T6 or T4 Gc
Type Examination Test Certificate TÜV 02 ATEX 1831 X
Type TZIDC-210
Standards EN 60079-0
EN 60079-11
Temperature Data
Device group II 2 G
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T5 −40 to 50 °C
T6*−40 to 40 °C*
* When using the plug−in module for ‘Digital Feedback’ in Temperature
Class T6, the maximum permissible ambient temperature range is
−40 to 35 °C (−40 to 95 °F).
Electrical data for ia / ib / ic for groups IIB / IIC
With the intrinsically safe Ex i IIC type of ignition protection, only
for connection to a certified FISCO power supply unit or a
barrier, i.e., a power supply unit with maximum values according
to the following table:
Current circuit (terminal) Electrical information (maximum values)
Signal circuit
(+11 / −12)
Ui= 24
V
Ii= 250 m
A
Pi= 1.2
W
Ci< 5 nF
Li< 10 μH
Characteristic curve =
linear
With the intrinsically safe Ex i IIC type of protection, only for
connection to a certified intrinsically safe circuit with maximum
values:
Current circuit (terminal) Electrical information (maximum values)
Mechanical digital feedback
(+51 / −52)
(+41 / −42)
For maximum values, see EC type examination
certificate number
PTB 00 ATEX 2049 X
Special conditions
• Before final installation, the operator needs to decide on the
use of the device, either
A) as a device with ‘Ex i’ intrinsically safe type of protection
or
B) as a device with ‘Ex d’ type of protection
and permanently mark the selected type of use on the name
plate. Specific conditions of the surrounding environment,
such as chemical corrosion, must be taken into account when
affixing the permanent mark. Only the manufacturer must
change the selected type of use following a re-examination
• Variants that, according to declarations, also meet the
requirements for the ‘flameproof enclosure’ type of
protection may no longer be used as ‘intrinsically safe’ if they
have been previously used as a flameproof type of protection
IECEx – ‘Ex d’ type of protection
Ex marking
Marking Ex d IIC T4/T5/T6
Type Examination Test Certificate IECEx BVS 07.0030X, Issue No.: 0
Type TZIDC-200
Standards IEC 60079-0
IEC 60079-1
Temperature Data
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T5 −40 to 80 °C
T6 −40 to 65 °C

14 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
… 2 Use in potentially explosive atmospheres
… TZIDC-210 – Ex relevant specification
IECEx – ‘Ex i’ type of protection
Ex marking
Marking Ex ia IIC T6 or T4 Gb
Type Examination Test Certificate IECEx TUN 04.0015X
Shown as 5
Type TZIDC-210
Standards IEC 60079-0
IEC 60079-11
Temperature Data
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T6* −40 to 40 °C*
* When using the plug−in module for ‘Digital Feedback’ in Temperature Class
T6,the maximum permissible ambient temperature range is −40 to 35 °C
(−40 to 95 °F).
Electrical data for ia/ib/ic for groups IIB/IIC
With the intrinsically safe Ex i IIC type of ignition protection, only
for connection to a certified FISCO power supply unit or a
barrier, i.e., a power supply unit with maximum values according
to the following table
Current circuit (terminal) Electrical information (maximum values)
Signal circuit
(+11 / −12)
Ui= 24 V
Ii= 250 mA
Pi= 1.2 W
Ci< 5 nF
Li< 10 μH
Characteristic curve =
linear
Special conditions
• The local communication interface (LCI) may only be
operated at Um≤30 V GS outside the potentially explosive
atmosphere.
• Devices must only be connected to circuits in zone 2 if they
are suitable for operation in zone 2 potentially explosive
atmospheres and for the conditions prevailing at the
installation location (manufacturer's declaration or
certificate from an inspection authority).
• For the ‘Mechanical digital feedback’ circuit, measures
outside of the device must be implemented to prevent the
rated voltage from being up-scaled by more than 40 % due
to transient disturbances.
• It is only permissible to connect, disconnect, and switch live
circuits during installation or maintenance, or for the
purpose of carrying out repairs. Note: It is considered very
unlikely that a potentially hazardous atmosphere would be
present in zone 2 at the same time that installation or
maintenance or repair work was being carried out.
• Only non-flammable gases must be used for pneumatic
power supply.
• Only suited cable entries must be used that meet the
requirements of EN 60079-15.

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 15
FM / CSA
FM Approvals
TZIDC-210 positioner, Model V18349-a014b3cd3ef
IS/I,II,III/1/ABCDEFG/T6,T5,T4
Ta = 40 °C, 55 °C, 85 °C-901265 Entity, FISCO
Entity and FISCO Parameters
Terminals Type Groups Parameters
+11 / −12 Entity A-G Umax. = 24 V
Imax. = 250 mA
Pi= 1.2 W
Ci= 2.8 nF
Li= 7.2 µH
FISCO A-G Umax. = 17.5 V
Imax. = 360 mA
Pi= 2.52 W
Ci= 2.8 nF
Li= 7.2 µH
FISCO C-G Umax. = 17.5 V
Imax. = 380 mA
Pi= 5.32 nF
Ci= 2.8 nF
Li= 7.2 µH
+51 / −52 Entity A-G Umax. = 16 V
Imax. = 20 mA
Ci= 60 nF
Li= 100 µH
+41 / −42 Entity A-G Umax. = 16 V
Imax. = 20 mA
Ci= 60 nF
Li= 100 µH
NI/I/2/ABCD/T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C
S/II,III/2/EFG//T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C
Enclosure type 4x
a Case/mounting – 1, 2, 3, 4, 5 or 6
b Output/safe protection – 1, 2, 3 or 4
c 0
d Optional mechanical kit for digital position feedback –
0, 1 or 2
e Design (varnish/coding) – 1 or 2
f Device identification label – 0, 1 or 2
TZIDC-210 positioner, Model V18349-a012b3cd3ef
XP/I/2/CD/T6, T5, T4 TA = 82 °C
DIP/II, III/2/FG/T6, T5, T4 Ta = 82 °C
Enclosure type 4x
a Case/mounting – 1, 2, 3, 4, 5 or 6
b Output/safe protection – 1, 2, 3 or 4
c 0
d Optional mechanical kit for digital position feedback –
0, 1 or 2
e Design (varnish/coding) – 1 or 2
f Device identification label – 0, 1 or 2
CSA Certification 1555690
Explosion proof; enclosure 4X
Temperature range: −40 to 85 °C
T5, max. 85 °C ; T6, max. 70 °C
CL I; Div 1; Grp. C-D
CL II; Div 1; Grp. E-F-G
CL III
See also FM installation drawing No. 901265 on page 63.

16 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
… 2 Use in potentially explosive atmospheres
TZIDC-220 – Ex relevant specification
ATEX – ‘Ex d’ type of protection
Ex marking
Marking II 2 G Ex d IIC T4/T5/T6
Type Examination Test Certificate DMT 02 ATEX E 029 X
Type TZIDC-220 Doc. 901132
Device class II 2 G
Standards EN 60079-0
EN 60079-1
Temperature Data
Device group II 2 G
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T5 −40 to 80 °C
T6 −40 to 65 °C
Electrical Data
Voltage ≤30 V AC/DC
Current ≤20 mA
Pneumatic data
Supply pressure Standard Version
≤6 bar
Marine version
≤5.5 bar
Special conditions
• Before final installation, the operator needs to decide on the
use of the device, either
A) as a device with ‘Ex i’ intrinsically safe type of protection
or
B) as a device with ‘Ex d’ type of protection
and permanently mark the selected type of use on the name
plate. Specific conditions of the surrounding environment,
such as chemical corrosion, must be taken into account when
affixing the permanent mark. Only the manufacturer must
change the selected type of use following a re-examination
• Medium strength adhesive must be used to secure the cable
entries and line entries and stop them from twisting and self-
loosening
• In the case of high torsional forces, the bearing sleeves must
be replaced due to wear on the shaft for the position pickoff
(significant control deviation).
• If the positioner is operated at an ambient temperature
above 60 °C (140 °F) or below −20 °C (−4 °F), make sure to
use cable entries and lines suited for an operating
temperature corresponding to the maximum ambient
temperature increased by 10 K or corresponding to the
minimum ambient temperature, respectively.
• The dimensions of the flameproof joint of this equipment
partly exceed the minimum values required by EN 60079-
1:2014 or IEC 60079-1:2014 or partly down-scale the
maximum values required therein. All inquiries relating to
dimensions must be directed to the manufacturer
• Screws that comply with the minimum requirements of the
A2-70, A2-80 or 10.12 quality grades must be used to close
the flameproof enclosure.

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 17
ATEX – ‘Ex i’ type of protection
Ex marking
Marking II 2 G Ex ia IIC T6 or T4 Gb
II 2 G Ex ib IIC T6 or T4 Gb
II 3 G Ex ic IIC T6 or T4 Gc
Type Examination Test Certificate TÜV 02 ATEX 1834 X
Type TZIDC-220
Standards EN 60079-0
EN 60079-11
EN 60079-27
Temperature Data
Device group II 2 G
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T6*−40 to 40 °C*
* When using the ‘Limit Monitor’ plug-in module in temperature class T6, the
maximum permissible ambient temperature range is −40 to 35 °C
(−40 to 95°F).
Electrical Data
With the intrinsic safety Ex i IIC type of protection, only for
connection to a certified FISCO power supply unit or a barrier,
i.e., a power supply unit with maximum values in accordance
with the following table.
Current circuit (terminal) Electrical information (maximum values)
Signal circuit
(+11 / −12)
Ui= 24 V
Ii= 250 mA
Pi= 1.2 W
Ci= < 5 nF
Li= < 10 µH
Characteristic curve =
linear
Current circuit (terminal) Electrical information (maximum values)
Mechanical digital feedback *
(Limit1: +51 / −52),
(Limit2: +41 / −42)
For maximum values, see EC type examination
certificate
PTB 00 ATEX 2049 X
* When using the SJ2_S1N (NO) proximity switch, the positioner may only be
used at an ambient temperature range from −25 to 85 °C (−13 to 185°F)
Special conditions
• Before final installation, the operator needs to decide on the
use of the device, either
A) as a device with ‘Ex i’ intrinsically safe type of protection
or
B) as a device with ‘Ex d’ type of protection
and permanently mark the selected type of use on the name
plate. Specific conditions of the surrounding environment,
such as chemical corrosion, must be taken into account when
affixing the permanent mark. Only the manufacturer must
change the selected type of use following a re-examination
• Variants that, according to declarations, also meet the
requirements for the ‘flameproof enclosure’ type of
protection may no longer be used as ‘intrinsically safe’ if they
have been previously used as a flameproof type of protection

18 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
… 2 Use in potentially explosive atmospheres
… TZIDC-220 – Ex relevant specification
IECEx – ‘Ex d’ type of protection
Ex marking
Marking Ex d IIC T4/T5/T6
Type Examination Test Certificate IECEx BVS 07.0030X, Issue No.: 0
Type TZIDC-220
Temperature Data
Temperature class Ambient temperature Ta
T4 −40 to 85 °C
T5 −40 to 80 °C
T6 −40 to 65 °C
Electrical Data
Voltage ≤30 V AC/DC
Current ≤20 mA
Pneumatic data
Supply pressure Standard Version
≤6 bar
Marine version
≤5.5 bar
Special conditions
• The positioner is designed for a maximum permissible
ambient temperature range of 40 to 85 °C (104 to 185 °F)
• Variants that, according to declarations, also meet the
requirements for the ‘intrinsically safe’ type of protection
may no longer be used as ‘intrinsically safe’ if they have been
previously used as a flameproof type of protection
• If the positioner is operated at an ambient temperature
above 60 °C (140 °F) or below −20 °C (−4 °F), make sure to
use cable entries and lines suited for an operating
temperature corresponding to the maximum ambient
temperature increased by 10 K or corresponding to the
minimum ambient temperature, respectively.
IECEx – ‘Ex i’ type of protection
Ex marking
Marking Ex ia IIC T6 or T4 Gb
Type Examination Test Certificate IECEx TUN 04.0015X
Type TZIDC-220
Standards IEC 60079-0
IEC 60079-11
Temperature Data
Temperature class Ambient temperature Ta
TZIDC Ex ia IIC
T4 −40 to 85 °C
T6* −40 to 40 °C*
* When using the ‘Limit Monitor’ plug-in module in temperature class T6, the
maximum permissible ambient temperature range is −40 to 35 °C
(−40 to 95 °F).
Electric TZIDC-220 data for ia/ib/ic for groups IIB/IIC
With the intrinsic safety Ex i IIC type of protection, only for
connection to a certified FISCO power supply unit or a barrier,
i.e., a power supply unit with maximum values according to the
following table
Current circuit (terminal) Electrical information (maximum values)
Signal circuit
(+11 / −12)
Ui= 24 V
Ii= 250 mA
Pi= 1.2 W
Characteristic curve =
linear

TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E 19
Special conditions
• Devices must only be connected to circuits in zone 2 if they
are suitable for operation in zone 2 potentially explosive
atmospheres and for the conditions prevailing at the
installation location (manufacturer's declaration or
certificate from an inspection authority).
• For the ‘Limit monitor with proximity switches’ circuit,
measures outside of the device must be implemented to
prevent the rated voltage from being up-scaled by more than
40 % due to transient disturbances.
• It is only permissible to connect, disconnect, and switch live
circuits during installation or maintenance, or for the
purpose of carrying out repairs. Note: It is considered very
unlikely that a potentially hazardous atmosphere would be
present in zone 2 at the same time that installation or
maintenance or repair work was being carried out.
• Only non-flammable gases must be used for pneumatic
power supply.
• Only suited cable entries must be used that meet the
requirements of EN 60079-15.
FM / CSA
FM Approvals
TZIDC-220 Positioner, Model V18350-a014b3cd4ef
IS/I,II,III/1/ABCDEFG/T6,T5,T4
Ta = 40 °C, 55 °C, 85 °C-901265 Entity, FISCO
Entity and FISCO Parameters
Terminals Type Groups Parameters
+11 / −12 Entity A-G Umax. = 24 V
Imax. = 250 mA
Pi= 1.2 W
Ci= 2.8 nF
Li= 7.2 µH
FISCO A-G Umax. = 17.5 V
Imax. = 360 mA
Pi= 2.52 W
Ci= 2.8 nF
Li= 7.2 µH
FISCO C-G Umax. = 17.5 V
Imax. = 380 mA
Pi= 5.32 nF
Ci= 2.8 nF
Li= 7.2 µH
+51 / −52 Entity A-G Umax. = 16 V
Imax. = 20 mA
Ci= 60 nF
Li= 100 µH
+41 / −42 Entity A-G Umax. = 16 V
Imax. = 20 mA
Ci= 60 nF
Li= 100 µH
NI/I/2/ABCD/T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C
S/II,III/2/EFG//T6,T5,T4 Ta = 40 °C, 55 °C, 85 °C
Enclosure type 4x
a Case/mounting – 1, 2, 3, 4, 5 or 6
b Output/safe protection – 1, 2, 3 or 4
c Option modules – 0 or 5
d Optional mechanical kit for digital position feedback –
0, 1 or 2
e Design (varnish/coding) – 1 or 2
f Device identification label – 0, 1 or 2
TZIDC-220 Positioner, Model V18350-a012b3cd4ef
XP/I/2/CD/T6, T5, T4 TA = 82 °C
DIP/II, III/2/FG/T6, T5, T4 Ta = 82 °C
Enclosure type 4x
a Case/mounting – 1, 2, 3, 4, 5 or 6
b Output/safe protection – 1, 2, 3 or 4
c Option modules – 0 or 5
d Optional mechanical kit for digital position feedback –
0, 1 or 2
e Design (varnish/coding) – 1 or 2
f Device identification label – 0, 1 or 2
CSA Certification 1555690
Explosion proof; enclosure 4X
Temperature range: −40 to 85 °C
T5, max. 85 °C ; T6, max. 70 °C
CL I; Div 1; Grp. C-D
CL II; Div 1; Grp. E-F-G
CL III
See FM installation drawing No. 901265 on page 63.

20 TZIDC-200, TZIDC-210, TZIDC-220 DIGITAL POSITIONER | 42/18-85-EN REV. E
Change from tw o to one column
3Design and function
Schematic diagram
Basic device Optional upgrades
Basic device
1LCI plug *
2Setpoint signal 4 to 20 mA / bus connection 9 to 32 V DC
3Binary input *
4Binary output *
5Supply air: 1.4 to 6 bar (20 to 90 psi)
6Exhaust
7I/P module with 3/3-way valve
8Position sensor (optional up to 270° rotation angle)
Optional upgrades
9Plug-in module analog feedback (4 to 20 mA) *
jPlug-in module for digital feedback *
kInstallation kit for mechanical position indication
lInstallation kit for digital feedback with proximity switches
mInstallation kit for digital feedback with 24 V microswitches
* Only for devices with HART® Communication.
Figure 1: Schematic diagram
Note
With optional upgrades either, the ‘Installation kit for digital feedback with proximity switches’ mor the ‘Installation kit for digital
feedback with 24 V microswitches’ ncan be used.
In both cases though, the mechanical position indication lmust be installed.
Principle of operation
The TZIDC-200, TZIDC-210, TZIDC-220 is an electronically configurable positioner with communication capabilities designed for
mounting on pneumatic linear or rotary actuators.
Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well
as optimum control behavior.