Toastmaster TPI 20 Operation manual

ffi'"i Toastmaster,
A
Middleby
Company
OWNER'S
OPERATING
& INSTALLATION
IWANUA:L
SOLIDSTATESLOTTOASTERS
fWodelsTP44& TPI
20
)
Toastmaster@ . 1400
Toastmaster
Drive
. Elgin,
lL
60120
' [phone]
A MiddlebyCompany
Middleby Corp24HourServiceHotline 1-800-238-8444
Parr
No.3102S3
Price
$15.00
P3/93

Toastmaster'
TOASTER
LIMITED
WARRANTY
All
equipment
inanujaoured
by
ToastmasterCommeroialwhich
is
soldunderthe
'Toast-
maste/',tradeniaik
and
used
forcommercial
purposes
iswarranted
against
defectS
in
materials
and
workmanship.
The
warranty
period
runs
12months
from
the
original
dateof
installation.This
l2monthwarrantyperiodmaynotrunbeyond
18monthsfromtheoriginal
date
of purchase
andisforthe benefitof theoriginal
purchaser
only.
ALL OTHER
WARRANTIES,
EXPRESS
OR
IMPLIED,
STATUTORY
OROTHERWISE,
INCLUDING
WITHOUT
LIMITATIONANYIMPLIED
WARRANTY
OR
MERCHANTABILITY
OR
FIT-
NESS
FOR
PURPOSEARE
EXCLUDED.Seller
shall
in
no
event
beliable
fordirect,
indirect
orconsequential
damages
in
connection
with
ToastrnasterCommercial
products.
Sellef
sobligation
under
this
warranty
islimited
to
the
repair
ofdefects
without
charge,
by
a
factory
authorized
serviceagencyor
one
of
its
sub.service
agencies,
Such
ppair
service
willbe
provided
onaJstomer's
premises
except
in
lhe
caseolportable
pr6ducts.
Models
thatare
considered
portable
(devices
with
cord
and
plugs)
including
conveyor
toasters
mustbetakenorshipped
totheclosest
authorized
service
agency,transportation
charges
prepaid.
This
warranty
is noteflective if damage
occurs
because
of accident,
carelessness,
improper
installation,lack
oi proper
set-up
supervision
whenrequiredor because
equipment
isinstalledona
ditferent
voltage,
steam
or
gas
servicelhen
designated
onthe
equipment
nameplate,
orittheequipment
isinstalled
oroperated
in
any
mannercontrary
totheinstallaiion
and
operation
instructions.
Inthese
cases,
repairs
will
bemade
ata
reasonable
cost.
Work
performed
byunauthorized
personnel
orservice agencies
voids
this
warranty.
Authorizedservice
agenciesare
located
in
principal
citiesthroughout
the
world.Please
consult
your
classifiedtelephone
directory,
your
foodservice
equipment
distributor,
or
writetheFactoryService
Deparlment,
Toastmaster@,
1400Toastmaster
Drive,
Elgin,
lllinois60120,
forinformation
and
other
details
concerning
serviceof
this
warranty.
rff
O1993 Toastmaster
Toastmaster.1400
Toastmaster
Dr.. Elgin,lL6A120-9272.
[phone].
FAX
(708)741-0O15
MiddlebyCorp24HourService
Hotline [phone]'8444

{.T S]ECTNON
X-
D]ESC]R]I]PTT]IO}$
ToastmasterModelTP44
andTPl20Toastersare:
' Equipped
withheating
elements
toprovide uniform
heatlor
eventoasting.
. Automatic
pop-up
fype
toasters.
. Equipped
with
anoperatinglever
andcolorselection
knob
foreach
pair
of
toaster
slots.
Equipped
withwide
slots.
Equipped
with
acrumb
tray.
Solidstatetimercontrolled.
Flgure
1-l
Simplicity
Toasters 1

SECTION
1. DESCRIPTION
A. Gomponent
Locatlon
Crumb
Figure
1'2 Pan
ComPonent
Location
Component
Function ,
1.S]ots , ' frrfoOA
TPaaand
TP12O
Toasters
haVefourslois
fortoasting
6ne
!ofourslices_of
bread,
The
width
ofthe
toasling
slots
willaceomniodate
Texas sizel bread,
lrozen
wa,{les,
English
mutfins
andmany
oin.irooO
,te-mi.
n ngatingelement'is,located
on
both
sides
ofeaoh
slot
for
atotal
of I elements.
2.Operating
Controls
(Refer
toOperation
Section
3)
3.
Crumb
Tray
Thecrumb
tray
is
locatedin
the
bottom
ofthe
toaster
under
the
fourslots.
Thecrumb
tray
is re-
moved
for
cleaning
by
pulling
straight
out
from
the
lront
ofthe
toaster'
{a}
)

C. ToasterSpeclflcatlons:
SECfiON 1. DESCRIPTION
NOTICE
Toasunast€r
(ilbnufdcturer)r6Cerves
thedght
o changespecificationsandprQduct
design
withoutnotics.
Sucfr
rwisionsdonot
Entidethebuyerto conespondingchanges,
improv+'
ments,additions
orreplacaments
for
previously
purchased
equipment.
SPECTFTCATION
CHART
ModelTPtl4 Model120
Overall
Dimensions
.widrh
Depth
Height
11-13132"
(279mm)
x
13'(330mm)
x
9-3/16.
(233mm)
11-13132
(279mm)
x
13'(330mm)
x
9-3/16"
(233mm)
ToastingSlot
Dimensions
widrh
Length
1-1/8"
(29mm)wide
x
5-1/8"
(130mm)
long
1-1/8"
(29mm)
wide
x
5-1l8.
(130mm)long
Approximate
Net
Weight 18 lbs
(8.2
kg) 18lbs
(8.2
kg)
Approximate
Shipping
Weight 21lbs
(9.6
kg) 21 lbs(9.6
kg)
Construction Formed
&WeldedSheetSteel
Finish Stainless
Steel
Capacity 4slices/load,
300sliceJhour
(208V)
380slices/hour
(240V)
4 slices/ load
300sliceslhour
Cord 36"
(914mm) 36"
(914mm)
Plug NEMA6.15P
(208V,
240V) NEMA5-2OP
(120v)
Electrical 208V
(9.62Amp),
240V
(10.83
AmP),
2Pole,3
Wire
120V
(18.3
Amp),
2Pole,3
Wire
-
J

SBCTIOT.I
1
. DESCRIPTION
D.
McXlel
TP44
and
TP12O
Toaster
Dimenslon
Drawlngs
TPSeries
Toaqters
on1D3CS
Stand
:oF
6fi
o)N
FRONT
VIEW SIDE
VIEW
TP
Series
Toasters
Dimension
Drawings
4
TOP
VIEW
SIDE
VIEW

S]ECT]ION
2
]INSTALLATT]ION
A. InspectforShipping
Damage
All
shipping
containers
shouldbeexamined
for
dam-
agebefore
andduring
unloading.
This
equipment
was
carefully
inspected
and
packaged
atthefactory.
Thefreight
carrier
has
assumed
responsibilitylor
its
safetransitand
delivery.
lfequipment
isreceived
in
damagedcondition,
either
apparentorconcealed,a
claim
mustbemade
with
the
deliveringcarrier.
1.
Apparent
DamageorLoss
- lfdamageorloss
is
apparent
it mustbe noted
on the freight billor
express
receipt
atthe
timeofdelivery,and
it
must
be
signedbythecarrier's
agent
(driver).
lfthis isnot
done,
thecarrier
may
refusetheclaim.
The
carrier
willsupplythe
necessary
claim
forms.
2.
Concealed
Damageor
Loss
-lf
damageor
lossis
NOTapparent
untilafier
equipment
isunpacked,a
requestfor
inspection
ofconcealeddamage
must
be
made
with carrter
within
15days. Thecarrier will
makean
inspectionand
willsupplynecessary
claim
{orms.Be
certain
toretainallcontents
plus
external
and
inlernal
packaging
materials
torinspection.
B. Unpacking
Toaster
1.Rernove
staples
fromcarton.
2.Liftout
foam
packing
and
poly
bag
trom
around
toaster.
WARNING:
Whenhandlingtoaster
DONOT
stickyourfingers
intoslotsasdamageto heating
elements
may
result.
3. Lift toaster
out of cartonandset in place on
counter.
CAUTION:
Before
maklng
anyelectrlcal
connec.tlon
besure
the
mainelectrical
supplysource
ls turned"OFF".
C. ElectricalConnection
TP44and
TP120
loasters
are
tactory
equipped
with
cord
andplug.
Donot changecordandplug
tofit
existing
receptacle.
Properreceptacle
must
be in
place
inaccordance
withlocal
electrical
codes.
Referto Specification
Chafi
inSection
1forplug
numbers.
D. Checking thelnstallation
1.Tum
mainelectricalsupplysource
"ON".
2.MoveColor
Selection
Knob
to9 o'clock
position.
3.
Lower
operating
lever.
4.Checkifalltoasterslotsare
heating.Checkthat
all
heating
elements
are
heating.
5.
Lift
operating
lever.
6.Checkthatallheatingelements
arenolonger
heating.
E. OptionalStand
(Part
#1D3C$)
lfthetoaster(s)
is
beinginstalledon
anoptionalstand
refer
to the dimensiondrawing
in Section
1 lor
installation
of thefourspacers
included
withthe
stand.
5

SECTION
2.INSTALLATION
6

S]ECTT]IOF$3
OP]B]R.ATI]ION
A. Location
and
Functionof
Controls
The
lollowing
information
provides
abasicdescription
olthe
toastercontrols,
theirlocation
and
the
functionthey
perform.
The
operator
must
be
familiarwith
thecontrols.
Figure3-l
Operation
Controls
1.
Operating
Lever
Loweringtheoperatingleverlowersthe
bread
into
the
toastingchambers.
When
thetoast
hasreachediis
setdarknesstheoperatiriglever
andthetoast
will
automaticallybe
raised.
Theoperating
leveris
also
used
tomanually
raise
the
toastduringthetoasting
cycle.
2.
Color
SelectionKnob
Colorselection
knobis
usedtoset
thedesired
darknessofthetoast.
4 9ots
Crumb
Pan

SECTION3-
OPERATION
B.
Operation
Procedure
i. Insert
bread
into
toasterslots.
.2.
Positon
color
selection
knobatdesired
darkness.
Amediumcolorsetting
is9o'clock.
Turnleftfor
lighter
toast
and
rightfor
darker
toast.
NOTE:
ltwillbenecessary todetermine
the
colorsetting
for
eachdifferent
product
you toast.Testa single
piece
ata 9 o'clocksetting
andthen
increase
ordecreaseasnecessary.
3.
Lower
theoperating
levertolowerthe
bread
intothetoastingchambers.
4.
Wait
forthe
completionofthecycle,
and
toast
witl
automatically
be
raised.
I

c.
SECTION3. OPERATION
Operating
HintsandCautionS
1.Toast
Color
Experiment
with
lhecolorselection
knob
so
you
can
findthe
proper
setting
forthecolor
you
desire
in
your
toasted
product.
2.Moisture
inBread
Whentoasting
bread
itis
advisable
to
useone
ortwo
day
oldbread.
Freshbreadcontains
moremoisture
and
isapttotoast
unevenly.
3.ProductstoToast
Use
your
ModelsTP44andTP120toastersforbread,
texastoast,
frozen-waffles,English
muff
insandsimilar
items.
4.
Clearing
Jams
CAUTION! Disconnect
electric
power
orunplug
toasterbeforeattempting
to remove
atoast
jam.
CAUTION! OO
nOf slick knivesandlorks intothetoasting
chambers
asyoumaydamagethe
heatingelements,
and
cause
electricalshock.
Useextremecautiontoremove
atoast
jam.lt
isalwaysbetterlowaitfortoastertocool,
iftimepermits,
be{ore
removing
jammed
toast.Unplugtoaster
before
removingatoast
jam.
5.Litting
Toaster
WARNING! DO
NOT
pickupthetoasterbysicking fingers
intotoaster slots
andgrasping
the
heatingelements.
Damage
to theheating elements
and
electrical
shock
canresult.
CAUTION! Atwaysdisconnectetectrical
power
or unptug
toasterbefore
cteaningorperforrning
anyservice.
6.Service
Service
MUST
BE
performed
onlybyanauthorized
Toastmaster
Service
Agent.
Operation
Capacity
TheModelTPl?o
(120V)willtoast
up
to
300slices/hour.
TheModelWM (?oAV) will
toast
upto300
slices/hour.
TheModel
TPM(24OV) wilttoast
upto380
slices/hour.
Cleaning
CAUTION! Always
disconnecl
electrical
power
orunplugtoasterbeforecleaning
orperlorming
any
service.
1.Exterior
The
exteriorof
your
toaster
may
be
kept
clean
by
wiping
with
aspongeor
cloth
squeezed
lrom
hotor
warnn
detergent
water.Wipewith
clean,dampclothto remove
detergentandthen
wipe
dry.DO
NCT
usean
abrasive
cleaner
orabrasive
pads
as
it
will
scratch
and
dull
the
finish.
2.Crumb
tray
Thecrurnbtray
should
be
removed
and
emptieddaily.
Wash
crumbtraywith
warm
detergentwateranci
rinse
withclear
water.
D.
E.

1?
clt
.(p
l1'O
ITEM
#
4
5
o
rb
11
12
13
OTY
1PAFT
#
7604476
3001805
3001806
3001803
3001804
7001545
7@2703
7606059
d
n
8
2
z
2
'' 2,
2
4
2
2
.2 2
2
I
2
z
I
2
2
,
2
2
14
2
2
2
2
15
z
2
2
I
4
1
6
't
1
I
1
2
I
2
to
I
1
4
1
1
2
2
2
2
5
14
18
't9
20
1l
22
23
23
23
23
24
25
26
27
28
29
30
3t
32
5J
34
a(
.to
37
37
38
39
40
41
42
43
44
45
46
SECTION4. PARTSLIST
DESCHIPNON
TOPCOVER
&INSUI-ATION
. ELEMENT
-12OV,275W.
CURRENTMODELTPl20ONLY
. ELEMENT
- 120V,325W.CURRENTMODELTP44,
2OS24OVONLY
' ELEMENT.
120V,
325W..
NON.qURRENTMODEL
TP44
. ELEMENT.
104V,3?5W
' NON-CURRENT
MODEL
TP44,2O8VONLY
REARALIGNING
BMqKFT
FRONTALISNINGBRACKET
BREAD
RACK& OARRIAGE
BREAD
SUPPORT,RIGHT
HAND
BUSHINGS
VERTICALSHAFT
SPRING
CYLINDER,PISTON
PISTONASSEMBLY
RING,
PISTON
. SOLENOID
&I-ATCHASSEMBLY
CASEFBONT
SCREW,FRONTHANDLE
OPERATINGLEVERHANDLE
CONTROLENCLOSURE
CONTROLKNOB,
C9LO3
. TIMER,
l2OV,CURRENTMODEL
TP120ONLY
'TIMER,
120V;CURRENTMODEL
TP44,208t240V
ONLY
..
TIMER,
120V.240V,NON-CURRENT
MODEL
TP44
. TIMER,
104V,NON.CURRENT
MODELTP44,
2O8V
ONLY
NUT,#&32KEPS
SWITCH
&BRACKETASSEMBLY
FI-ATHEAD
SCREW,8-32
X3/8
SHEETMETALSCREW,HEX
6X3/8
ROLLPrN
(TNCLUDED
lN
ITEM
#14)
SHEETMETALSCREW,6X3/8
SENSORBBACKET
SWITCH
ACTUATOR
BMCKET
BLACKBASE
CRUMBTRAY
CHASSISSPACER
FRONTHEATSHIELDANDGUIDE
GUARDWREASSEMBLY
CORDAPLUG
-MODEL
TP12OONLY
CORD&PLUG
-MODELTP44ONLY
REARHEATSHIELD
ASSEMBLY
TERMINAL
BOARD
SPACER
TERMINALBOARDASSEMBLY
MACHTNE
SCREW#8-32
X5/8
SHEETMETALSCREW#6
X3/8
BEARELECTRICALCOVER
CORDCONN
ECTOR
112'METAL
F@T PAD
WIRECLAMP.
PLASTIC
7401547
7002277
7002276
3103246
7606051
7606063
7@2280
7606065
m05240
204@24
3101757
7604286
2100062
7606512
7605984
7604902
7604901
2001327
7606396
3B82D8807
830148861
2002510
2000634
7001563
7606066
310216/.
7001948
7002002
7606071
7604290
3001059
1
D3S5
7604284
7001564
7604289
4021
08801
2000634
7001589
3882D8735
K1DS268
310-1206
' Referto ttreparts
replacement
guideon Page14,Do not interchange parts.
@ L(to.,\rf7

SECTION4. PARTS LIST
TP
SERIES
TOASTERS
Gulde
{OrReplaclng
Parts
on
Toastmaster
TP
SerleSSolldState
Toasters
sirlldstate Tlmer Heatlng
Unlt
llodel #
Nameplate
Voltage Serlal
#Replacement
Part
#
Marklngs
onBack
ofTimer Replacement Part# Volts Watts 60v
Solenoid Latch Assembly
TP?z,TP44
120V,240V Before
2-2999-82 NLA'
F6a-4297) 300-6001 NLA'
(300-1800) 120V 325W 300-3505 NLA'
7604281
TP22,TPM
208V Before
2-2999-82 NLA'
(760-42s6i 300-6000 NLA'
(3oo-1801
)1p4V 325W 300-3505 NLA'
7604281
TP22,TP44
120V,24AV 2-3000-82
thru
s-5999€3
7604902 300-6006 300-1803 120V 32sW 300-3505 NLA'
7604281
.IP?2,TP&
208V 2-3000-82
thru
s-5999-83
750-4901 300-6005 300-1
804 104V 325W 300-3505 NLA'
7604281
'rP22,TP44
120V,240V 5-6000-83SF
thru
8-7627-845F
760-4902 300-6006 900-1803 120V 32sW 300-3505 760-6065
TP22,TP44,
TP4r'.H
20gv
5€000€3
thru
4-12897-85
750-4901 300-6005 300-1804 104V 325W 300-3505 760-6065
fP22A,TPMA,
TP44AH
120,240V,
zoeE40V
5.6000-83
thru
12-15942-85
760-5984 300-6008 300-1806 120V 325W 300-350s 760-6065
TP44,TP4/,H
208n40v 1
-1
5943-86
andabove 760-5984 300-6008 300-1
806 120V 32sW 300-3505 760-6065
TP120
120V Ail 760-6sl2 300-6009 300-1
805 120V 27sW 300-3505 760-6065
- NoLonger
Available
L4

S]ECII]ION
5
SCIHI]EMIATIJICS
ModelTP120
120V,
2Pole, 3Wire
Heat
Switch
Heating
Elements Heating
Elements
Solenoid
Timer Timer
Timer
Solenoid
HeatSwitch
Heating
Elements
Heating
Elements
Timer
Solenoid
TP12O
Cord
w/NEMA
5-20P
Plugused
with5'20R
Receptacle'
TP
44
Cord
w/NEMA
6-15P
Plugused
with
6-15R
Receptacle'
lBFC-B
Wire
AWG
excePt
for:
Wire
suPPlied
with
Tirner
is22GA.
&
wire
supptied
withelements
is22FNC-B
Wire
AWG' l5
Model
TP44
208V,240V,
2Pole,3
Wire
Solenoid

vl- ?t*"-'7O87
3lO- 327-7tfL
86q-
zv{- ovrf,
Formore
information
onthecomplete
line
of
Toastmaster@
products,
contact
'yourFood
Service
Equipment
Dealer,or
writeto usat the
address
below.
T*astmaster@
A Middieby
Company
Pa;t
itc.3i02503
F;ic,s
$1€"-tlt
MiddlebyCorp24HourSeruice
Hotline [phone]
Toastmaster@
1400
Toastmaster
Drive
Elgin,
lL60120
[phone]
GenulnePartr
Protect fOU Ali-Ways I
Prinied
in
U.S.A.