Tommy Docks Aluminum Dock Frame User manual

Aluminum Dock Frame
Assembly Instructions
Tommy Docks
4003 Dixie Ave, Wausau, WI 54401
Phone : [phone]
Toll Free : 866-675-1880
Fax : [phone]
www.tommydocks.com

Power Drill
Tools
3/8” Box
End Wrench
5/16” Driver Bit #2 Phillips Bit Hex Bit
Self Tapping Screw
Qty 2
Stainless Steel
Hex Head Bolt
Qty 20
Stainless Steel
Tapered Head Screw
Qty 20
Stainless Steel
Nylon Locknut
Qty 40
Hardware
Aluminum Dock Kit
Components
48” End Rail
Qty 2
Side Rail
(96” of 120”)
Qty 2
Center I-Beam
(96” or 120”)
Qty 1
23 ⁄” Intermediate
Crossmember
Qty 2

2
1Start by sliding the two (2) Side Rails into the End Rail (1a). The End Rail fits in between the flanges
on the Side Rail (1b).
Insert the Tappered Head Stainless Steel Screws at the corner (2 screws per corner) (2a). Hand
tighten the Stainless Steel Locknuts to all (4) corner screws at the top side of the frame (2b).
Flange
4x 4x
Stainless Steel
Tapered Head Screw
Stainless Steel
Locknut
2a
2b
Side Rail
Side Rail
1b
1a
End Rail
End Rail
Side Rail
Flange of Side Rail

3Insert the center I-Beam into the End Rail as shown (3a). Make sure notch in I-Beam engages Top
Flange of Side Rail (3b). The top flange of the I-Beam goes on top of the End Rail Flange and the
Bottom Flange of the I-Beam sits on top of the Bottom Flange of Side Rail (3c). Insert the screws
and locknuts (3d) and hand tighten (3e).
3e
Center
I-Beam
End Rail
Center
I-Beam
Bottom Flange
of I-Beam
Top Flange
of I-Beam
Top Flange
of Side Rail
Bottom Flange
of End Rail
Top Flange
of End Rail
End Rail
Notch
3a
3c
3d
2x 2x
3b

4Install one Intermediate Crossmember I-Beam into the Side Rail (4a). Notice that the Intermediate
Crossmember fits in between the flanges on the Side Rails (4b) but not where it attaches to the
center I-Beam (4c). Attach with the screws and locknuts (4d) and hand tighten (4e).
4e
Intermediate
Crossmember
I-Beam
Side Rail
Center
I-Beam
4a
4b
4c
Intermediate
Crossmember
I-Beam
Center
I-Beam
4c
Bottom Flange
of I-Beam
Top Flange
of I-Beam
2x 2x