Tone CSS60-BTL User manual

MODEL
CSS60-BTL / CSS90-BTL / CSS110-BTL
CAUTION
Read and fully understand all the instructions before use.
Keep this manual in designated place for easy and quick reference.
The models mentioned on this manual are designed for use outside Japan.
Warranty shall be void if above mentioned models are use in Japan.

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PREFACE
Thank you for purchasing .
■Please confirm the following contents upon receipt of the product.
- During transportation, confirming the product for any damaged parts..
-Confirming that screws and bolts have not dropped and loosened in any part of
the product.
- Confirming that the product is the model number/specification as ordered
- Confirming that all accessories are completed. (➭P. 16).
If there are any problems, please contact the distributor where you purchased the
product.
■Read this instruction manual carefully before use.
A full understanding of the manual is essential to prevent personal injury
or malfunction.
■Keep this manual in a bag attached to the back of the metal case lid for
easy and quick reference.
■If the manual or warning label is lost or becomes illegible, or if an
additional manual is required, please contact the distributor where you
purchased the product.
If you have any questions about the product you have purchased or the
contents of the instruction manual, please contact the distributor where you
purchased the product.
■This manual is only applicable outside Japan.

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SAFETY INSTRUCTION
This manual specifies three (3) basic safety instructions:
■Instructions are classified by degree of risk and described as follows:
Danger is used to indicate threatening
dangerous or unsafe practices which could
immediately result in severe personal injury
or death in the worst case.
Warning is used to indicate hazardous or
unsafe practices which could result in severe
personal injury or death in the worst
occasion.
Caution is used to indicate hazardous or
unsafe practices which could result in
personal injury or product or property
damage.
Even if the risk is classified as , risk could become more serious result
depending on conditions. Make sure to follow all instructions when using.

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TABLE OF CONTENTS
1．GENERAL SAFETY INSTRUCTIONS ・・・・・・ 5
2．APPLICATION ・・・・・・・・・・・・・・・・・・・・・・・・ 8
3．PRECAUTIONS FOR USE ・・・・・・・・・・・・ 8
4．NAME OF PARTS AND ACCESSORIES･････ 16
5．BEFORE USE ・･･・・・・・・・・･・・･・・・・・・・・・ 17
6．PRECAUTIONS FOR USE LITHIUM -ION
BATTERIES ・･･・・・・・・・・･・・･・・・・・・・・・・・・・ 18
7．INSTALLATION／REMOVAL OF STORAGE
BATTERY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・22
8．REMAINING BATTERY LEVEL・・・・・・・・・・・23
9．PRECAUTIONS FOR WORK・･･・・・・・・・・･ 24
10．OPERATING PROCEDURE ・・・・・・・・・・・ 24
11．SOCKET REPLACEMENT・・・・・・・・・・・・・・ 26
12．INSPECTION & MAINTENANCE ・・・・・・・・ 28

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13．TRA NSPORT ATIO N O F LIT HI UM -IO N
B A T T E R I ES・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ ・ 3 0
14．STORAGE OF LITHIUM-ION BATTERIES・・・31
15．FAILURE DIAGNOSIS・・・・・・・・・・・・・・・・・ 32
16．FEATURES・・・・・・・・・・・・・・・・・・・・・・・・・・・32
17．SPECIFICATIONS ･・・・・・・・・・・・・・・・・・ 33
18．AFTERSALES SERVICE ・・・・･・・・・・・・ 34

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1. GENERAL SAFETY INSTRUCTIONS
WARNING
When using electric tools, basic safety precautions, including the following, should
always be followed to reduce the risk of fire, electric shock and personal injury.
Read all these instructions before operating this product and keep these
instructions.
SAVE THESE INSTRUCTIONS
1) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite
accidents.
b) Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools create
sparks which may ignite the dust of fumes.
c) Keep children and bystanders away while operating a power tool.
Distractions can cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools.
Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering
a power tool will increase the risk of electric shock.

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3) Personal safety
a) Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while you are tired
or under the influence of drugs, alcohol or medication.
A moment of inattention while operating power tools may result in serious
personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment
such as dust mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off position
before plugging in. Carrying power tools with your finger on the switch
or plugging in power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on.
A wrench or a key left attached to a rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or
long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these
devices can reduce dust related hazards.

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4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off.
Any power tool that cannot be controlled with the switch is dangerous and
must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow
persons unfamiliar with the power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power tools.
f) Use the power tool, accessories and tool bits etc., in accordance with
these instructions and in the manner intended for the particular type of
power tool, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from intended
could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualified repair person using
only identical replacement parts. This will ensure that the safety of the
power tool is maintained.

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2. APPLICATION
■is an electric tool for tightening
Tension Control Bolt/Nut/Washer assemblies.
3. PRECAUTIONS FOR USE
■To prevent accidents, personal injury, etc., read and follow all instructions listed
below.
■We are not responsible for any accidents caused by using this product on
applications not written on this manual.
■If non-genuine parts are used for this product, it will be judged as a modified
product and all warranties will be invalidating.
DANGER
●Beware of electric shock when operating at the high place.
○Failure to follow this instruction may result in fall down accidents.
WARNING
●Beware of electric shock.
○Never use the wrench under rainy or snowy conditions.
○Never touch the charger plug with wet hands.
Failure to follow this instruction may result in electric shock, fire, or
electric leakage.
●Never use the wrench around the place where gasoline, gas,
thinner, benzene, etc., are stored.
○Do not use the wrench around flammable substances. It may cause an
explosion or fire.

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WARNING
●Beware of fall down accidents when working at a high place.
○Wear safety belt
○Provide safety net or canvas as safeguarding against falling items.
○Confirm that no one is underneath the working site before operation.
○Stop operation when physically or mentally tired.
Failure to follow these instructions may result in fall down accidents.
●Avoid overloading.
○Use the wrench and its accessories within the rated specifications.
Overloaded wrench and its accessories may result in a malfunction of
the wrenches, accidents, or personal injury.
●Properly install sockets as described in this manual.
○Incomplete installation may result in accidents and personal injury.
See “SOCKET REPLACEMENT”on page 26.
●Avoid accidental starting.
○Do not put your finger on the switch when carrying the wrench with the
storage battery installed.
○Before inserting the storage battery, make sure that the switch is
turned off. It may start up accidentally and may cause injury.

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WARNING
●Remove the storage battery from the wrench when:
○Not in use.
○Changing accessories.
○Inspection and maintenance.
○Or another danger is foreseen.
Failure to follow these instructions may result in accidental
starting and personal injury.
●Do not disassemble or modify the wrench.
○Disassembly or modification made by unauthorized personnel may
result in malfunction or personal injury.
○Disassembly & Re-assembly work is permitted for the following
expendables: inner socket, outer socket, set screws, inner socket
spring, ejector pin, ejector spring, and storage battery.
●Store wrench in the metal case and keep it at the designated
place when not in use.
○Store wrench in a lockable dry location to keep any unauthorized
personnel away.
Failure to follow this instruction may result in malfunction or accidents.
〇Do not store the wrench or storage battery in a place where the
temperature may rise above 50 ° C (such as a metal box or a car in the
summer).
It may cause deterioration of the storage battery and cause
smoke and fire.

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WARNING
●Immediately stop using the wrench and turn off the switch when
unusual sound, vibration, or smell is detected.
○Contact your distributor immediately.
Failure to follow this instruction may result in serious injury.
●Contact your distributor for repair service.
○Repair work should only be carried out by a qualified serviceman.
○Repair work done by an inexperienced person may cause accidents,
injury or malfunction.
●Check the following items before operation.
○Check for any deformation, crack or damage on the wrench body,
sockets, electric cord, plug and etc.
○Do not use the wrench if any problem are found on items listed above.
○Make sure that socket assembly is correctly installed on the wrench.
○Make sure that set screws are securely fastened. Loose installation
may result in accidents and personal injury.
●Immediately check the wrench when it is dropped down or banged.
○Check for deformation, crack, damage and other abnormality. Stop
using the wrench if any abnormality is found.
Continued use of fault wrench may result in accidents and personal
injury.

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WARNING
●Use the specified storage battery and charger.
〇Do not use modified storage batteries (including storage batteries that
have been disassembled and replaced with internal parts such as
cells).
There is a risk that the performance and safety of the wrench will be
impaired.
It may cause injury, malfunction, smoke, heat generation, ignition,
explosion, etc.
●Do not put the storage battery in a fire or heat it.
It may cause overheating, ignition or explosion.
●Do not pierce the storage battery with nails, give it impacts, or
disassemble or modify it.
It may cause overheating, ignition or explosion.
●Do not short-circuit the terminals of the storage battery.
○Do not store the storage battery together with metal in a toolbox or nail
bag.
It may cause overheating, ignition or explosion.
〇After removing the storage battery from the wrench body or the
charger, be sure to attach the battery cover to the storage battery.
●Do not charge, use or store the storage battery in a hot place
such as near a fire or under the scorching sun.
It may cause liquid leakage, heat generation, or explosion of the storage
battery.
●Do not put a conductive liquid such as water inside the storage
battery.
It may cause overheating, ignition or explosion.

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WARNING
●Consider the surrounding conditions of the workplace and
storage location.
○Do not use the wrench body, charger, or storage battery in the rain or
a damp place, or leave or store it.
It may cause electric shock or smoke.
●Do not use a storage battery whose usage time is extremely
short.
●Do not use a battery that has been dropped or damaged in any
way.
●There is a risk of fire. Do not do the following:
○Do not charge on paper such as cardboard, cloth such as cushions,
tatami mats, carpets, vinyl, etc.
○Do not allow anything to cover or clog the charger vents.
○Do not charge in a dusty place such as cotton dust.
●Do not use if the wrench body or the terminal of the storage
battery (storage battery mounting part) is deformed.
If a storage battery is installed, it may short-circuit and cause smoke or
fire.
●Make sure that chips and dust do not collect on the terminal of
the wrench body (battery mounting part).
○Before use, make sure that the terminals are free of chips and dust.
○During work, make sure that chips and dust on the wrench do not fall on
the terminals.
○Do not leave the wrench body in a place where chips and dust will fall
during and after use.
It may cause a short circuit and cause smoke or fire.

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CAUTION
●Make sure to install the storage battery securely.
If it is not installed securely, the storage battery may come off
and cause injury.
●Do not dispose of the storage battery with ordinary garbage or
put it in a fire
●Keep the storage battery out of the reach of children.
●Use the battery correctly according to the specifications
displayed.
●Keep work area clean.
■Cluttered areas and benches invite accidents.
●Keep children away.
■Do not let children touch the wrench and electric cord.
■All visitors should be kept away from work area.
●Secure work area.
■Keep body stance balanced and firmed.
■Keep work area well lit.
●Use the suitable model for each application.
■Do not use wrench beyond its rated specifications.
■Do not use wrench for purpose not intended.

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CAUTION
●Please dress properly for your work.
■When working outdoors, use rubber gloves and non-slip footwear.
■Please wear a helmet, hat, etc. properly when entering the work site..
●Use genuine accessories and attachments manufactured by
TONE CO., Ltd.
Give good ventilation of the motor.
■Do not insert any objects into the ventilation port of the motor.
■Do not cover the air vent of the motor with anything.
●If the battery fluid gets into your eyes, immediately wash your
eyes thoroughly with clean water and seek medical attention.
●Please clean the wrench properly and carefully.
When using, keep the grip dry at all times to prevent oil and grease from
getting on them.
●Observe local laws and rules concerning noise level.
●If you notice any abnormalities such as heat generation during
charging, immediately disconnect the power plug and stop
charging.
Continuing to charge the battery may cause smoke, fire, or explosion.

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4. PART NAME
(Figure 1)
MODEL
ACCESSORIES
CSS60-BTL
CSS90-BTL
CSS110-BTL
Inner Socket
Outer Socket
Inner Socket Spring
Ejector Pin
Ejector Spring
Screwdriver (-)
Instruction Manual
●Contact your distributor for other available sockets and accessories.

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5. BEFORE USE
WARNING
●Please check followings before use.
It may cause injury.
1. Check for any deformation, crack or damage on wrench body, socket, storage
battery, charger, parts, etc.
Do not use wrench if any problem is found on items listed above.
2. Please check the power supply.
Use the power supply indicated on the nameplate of the charger.
3. Select the socket according to the size of the bolt/nut to be tightened.
4. Make sure that socket assembly is correctly installed on the wrench.
Make sure that set screws are securely fastened.
Loose installation may result in accidents and personal injury.
See “SOCKET REPLACEMENT”on page 26.

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6.PRECAUTIONS WHEN USE LITHIUM-ION BATTERIES
While using this product, the motor may stop in the following cases (1), (2), and (3)
even if the switch is pulled, but this is due to the protection function and is not a
malfunction.
(1) The motor will stop when the battery level is low. In this case, charge the battery
immediately.
(2) If the wrench body becomes overloaded, the motor may stop. In this case,
release the switch once to eliminate the cause of the overload.
(3) If the storage battery becomes overheated, the motor may stop. In this case,
stop using the storage battery, remove it from the wrench body, and cool the
storage battery sufficiently with a well-ventilated shade.
Then it can be used again.
In addition, be sure to observe the precautions below to prevent leakage, heat
generation, smoke, and ignition of the storage battery.

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WARNING
●Use a dedicated charger and storage battery.
If a storage battery other than the specified one is used, it may explode
and cause injury or damage.
●Charge properly.
○Do not charge the storage battery outside the operating temperature
range of the charger.
Not only will it not be charged properly, but the life of the battery will be
shortened. In addition, there is a risk of explosion and fire.
○Charge the storage battery in a well-ventilated place.
○Do not cover the storage battery or charger with a cloth while charging.
There is a risk of explosion or fire.
●Do not short-circuit the terminals of the storage battery.
If you put it in a nail bag, it may cause a short circuit, resulting in smoke,
fire, or explosion.
●Do not put a conductive liquid such as water inside the storage battery.
There is a risk of overheating, ignition, and explosion.
●Do not put the storage battery in a fire.
It may explode or emit harmful substances.
●Do not put the storage battery in a fire.
It may explode or emit harmful substances.