Torin BigRed T83502A User manual

Operating lnstruct
' and Parts List
-2OOOKGS CAPAC
SERVICE JACK
tons
TY
W
iial
ffiv
W
,5
l4'l , ,il(-f8 ls-u L A
CAUTION
THIS JACK IS DESIGNED FOR LIFTING PURPOSES ONLY. AFTER
JACKING. ALWAYS USE SAFETY STANDS TO SUPPOFT LOAD
BEFOHE MAKING REPAIRS. FOF YOUR SAFETY - DO NOT
OVERLOAD BEYOND BATED CAPACITY.

OPERATING INSTRUCTIONS
IMPORTANT: Sometimes during-shipment
and handing. air gets into the hydrauilc
system, causing poor !ifting perforhance.
Purge any air from the syslem by fully
opening Release Vaive. ( turn trandl6
counterclockwise as shown ). then, while
holding the saddle down r op€r6t€ pump
handle rapidly several times.
TO RAISE JACK
1. Turn the operating handle clockwise until
release valve closes. Do not over tighten
the valve.
2. Place jack direcily under object to be
lifted so that saddle takes up weight
firmly and centrally. Check positioning
under slight load to make sure jack wiii
not slip when in use.
3. Raise jack to required height. After tifting
use jack stand to hold load for any tength
of time.
TO LOWER JACK
Slowly turn the operating handle counter_
clockwise. The speed of lowering is
controlled by the amount valve is
gpened.
TO OPERATE
RELEASE VALVE
CLOSE
/
TO OPERATE OPEN
JACK INSERT HANDLE
END INTO HANDLE SOCKET AND
PUMP JACK HANDLE TO
BAISE LOAD
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LUBRICATION POINTS
CORRECT LOAD CONTACT
LIFTING ARM. lnject grease into grease
fitti ng.
SADDLE AND L|NKAGE. Use tight oit on
all moving and pivoting parts.
HANDLE SOCKET ptVOT BOLTS. Use
llght oil to lubricate pivot boits.
PLUNGER AND PLUNGER PIN. Use
grease to lubricate connection between
pump plunger and pin in handle socket.
HOW TO OPERATE THE FOOT PLATE
Close the retease valve ctockwise.
Move the jack under the load.
Please push the foot plate with hand andl
o^r foot until the saddle touches the load.
Continue to operate tne ;act< *itn-nanOte.
?
4.
petore operating the jack lubricate the points
indicated in the diagram. Use lubricants as
indicated by the following numbers as
marked on the diagram.
1. HANDLE. Use tight oit on moving parts
?nd lighily grease handte at poini it fits
Into th6 handte socket.
2. WHEELS. Use llght oil on axtes and
caster bearings.
tr
c
1
,
.1-
4.

REPAIR PARTS LIST
N
23
I
i
-d I
1
2
J
4
tr
J
6
8
9
10
11
12
13
L4
15
.16
77
18
19
GB91- 86
QLZ3, 1-s I
T83502. 4
T83502.6
T83502. 1
QLZ3-7
GB70-8s
GBB s 9-87
QLZ2C.5
GB8 s 9-8 7
QLZZC-4
QLZ3.2-1a
QLZZC.3-2b
GB9i-86
QLZ2C. 3-3a
GB93-87
SPARES NAME
CYLINDER ASSEMBLY
RETURN SPRING
FETAINING RING 30
COTTER PIN 4X40
L !KING BLOCK
FOOT PLATE ASSEMBLY
SADDLE ASSEMBLY
LIFTING ARM ASSEMBLY
LINKING BOLT
SCREW M72X25
WASHER 12
BOLT
WASHER 18
TORSION SPRING
HANDLE SOCKET
GEAR SHAFT
COTTER PINz X 16
GEAR
WASHER 10
1
l
1
1
1
l
I
2
2
2
1
2
1
I
I
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I
34 35
rrEM icoDE NAME SPARES NAME ,TY.
20 i G86172-85
21 QLZ 2A. 3a-l
22 i ceszso-so
NUT MlO
LOWER HANDLE
SCREW M6X35
UPPER HANDLE
HANDLE SOCKET SCREW
HANDLE SOCKET PIN
RETAINING RING i5
FRONT WHEEL
RIGHT WALL PLATE ASSEMBLY
FRONT WHEEH SHAFT
LEFT WALL PLATE ASSEMBLY
LINKING SHAFT
WASHER 8
NUT M8
WASHER 16
NUT M16
REAR WHEEL ASSEMBLY
LEFT BOLT
NUT M12
WASHER 12
I
I
1
t
1
I
2
2
I
I
I
I
,
2
2
2
,
1
2
2
3s I QLZ2c.2-3
:4 | OLZSc- 1a
25 I QtZzc-'z
26 I GBSSe-s6
?7 | OL.Z2J 6
:s i T83s02.:
29 | T83502-3
30 I T83s02. s
s r I T83502-3
32 I GB8s9-87
33 | cB6170-E6
3.1 lGB8se-87
3s I GB6t 72-86
36 I QLZ 2c. s
37 lQl-zzc-sa
38 l GB6170 86
39 lGB8s9-87
WE RESEBVE THE RIGHT TO ALTER DESIGNS AND SPECIFICATIONS AT ANY TIME WITHOUT PRIOR I.IOTICE

REPAIR PARTS LIST
POWER UNIT ASSEMBLY
2?
t
ITEM CODE NAME SPARES NAME ),TY.
1
,
3
I
5
6
7
8
9
10
ll
12
l3
l4
l5
t6
t7
r8
l9
20
2l
oLz3. 4-8
QLZ3.4-6
OLZ2c.6-19
T83502.3-1
OLZ2A.6-10a
QLZ2C.6-16a
olz2A. 6-11
G8308-84
G8308-84
G86172-86
GB93-87
QLZ2c. 6-3a
QLZzA. 6-6
GB34s2. l-82
QLZ2c.6-4
QLZ 2c.6-5
QLZZA.6-20
QLZZA.6-7
QLZ2A.6-2
@308-84
QLZ3. {-9e
PLUNGEH
BACK.UP RING
O-RING
BASE PLATE
PLUG.SCREW
WASHER
SPRING
BALL 9. OOOO
BALL 6. OOOO
TANK NUT MlO
WASHER 10
WINDING GEAR WHEEL
RELEASE VALVE SHAFT
26501 500
RELEASE VALVE NUT
RELEASE VALVE WICK
STEEL WASHER
SOUARE WASHER
ALI.MINUM WASHER
BALL 6. OOOO
PLUG SCREW
lI
I
I
I
I
I
1
1
I
1
I
I
1
i
1
t
1
1
I
1
ITEM CODE NAME SPARES NAME ]'TY
,o
23
Lq
,tr
26
oa
28
20
30
31
,o
JJ
34
35
36
o/
38
39
40
1l
12
G83452.1-82
QLZ3. 4- r0
QLZ3,4-1la
GB 308,84
oLz2A. 6- 18
QYL8.29
QLZ2o. 6-9
G83452. 1-82
G83452.1-82
QLZ3. 4-3
olz3.4-1s
QLZ3,4-2
GB3452. 1-82
oYLS-18
oLz3, 4-4
QLZ3.4-t2
QLZ2I.6-17a
GB70-85
GB308-84
T82008. 4-21
GB67-8s
O-RING
SPRING
SPHING BASE
BALL 3. OOOO
U_WASHER
OIL PLUG
RESERVOIR
355 06500
O-RING
TOP CUP
BASE PLATE WASHER
CYLINDER
3550345 0
BOWL WASHER
PISTON ROD
FILTER OIL TUBE
WASHER
SCREW
BALL 6. OOOO
PRESSING PLATE
SCREW MsX6
1
I
I
I
I
I
I
I
I
t
1
I
I
1.
I
2
I
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1