K Tool International KTI-63500A User manual

OWNER’S MANUAL
700 LBS
PEDESTAL TRANSMISSION JACK
KTI-63500A
WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Capacity Minimum Lifting
Range
Maximum Lifting
Range
Saddle
Forward Tilt
Saddle
Backward Tilt Base L x W Ram Travel
700 lbs. 49-5/8 inch 68-3/4 inch 14° 72° 22-1/4 x 21-3/8 inch 19-1/8 inch

2
GENERAL SAFETY RULES
Jack use and care
Inspection
GENERAL SAFETY RULES
IMPORTANT SAFETY CONSIDERATIONS
WARNING: Read and understand all instructions. Failure to follow all instructions listed below may
result in serious injury.
WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot
cover all possible conditions or situations that could occur. It must be understood by the operator
that common sense and caution are factors that cannot be built into this product, but must be supplied by
the operator.
CAUTION: Do not allow persons to operate or assemble this jack until they have read this manual
and have developed a thorough understanding of how the jack works.
DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL.
To maintain the service jack and user safety, the responsibility of the owner is to read and follow these
instructions.
• Inspect the service jack for proper operation and function.
• Keep instructions readily available for equipment operators.
• Make certain all equipment operators are properly trained; understand how to safely and correctly operate
the unit.
• Allow unit operation only with all parts in place and operating properly.
• Use only genuine replacement parts.
• Service and maintain the unit only with authorized or approved replacement parts; negligence will make the
jack unsafe for use and void the warranty.
• Carefully inspect the unit on a regular basis and perform all maintenance as required.
• Store these instructions in the handle of your jack.
• Keep all decals on the unit clean and visible.
• Inspect the jack carefully before each use. Ensure the jack is not damaged, excessively worn, or missing
parts.
• Do not use the jack unless it is properly lubricated.
• Using a jack that is not in good clean working condition or properly lubricated may cause serious injury.
• Inspect the work area before each use. Make sure it is free and clear of any potential hazards.
• Do not modify the Jack in any way. Unauthorized modication may impair the function and/or safety and
could affect the life of the equipment. There are specic applications for which the Jack was designed.
• Always check for damaged or worn out parts before using the jack. Broken parts will affect the jack
operation. Replace or repair damaged or worn parts immediately.
• Store the jack. When jack is not in use, store it in a secure place out of the reach of children. Inspect it for
good working condition prior to storage and before re-use.
• Not for use by children or people with reduced mental capacity.
• Do not use under the inuence of drugs or alcohol.
• Ensure children and other bystanders are kept at a safe distance when using product.

3
SAFETY MARKINGS
WARNING!
1. Study, understand, and follow all instructions before operating this device.
2. Do not exceed rated capacity.
3. Use only on hard, level surfaces, with less than 3 degrees of slope.
4. Lifting device only. Immediately after lifting, support the vehicle with appropriate means.
5. Do not move or dolly the vehicle while on the jack.
6. Lift only on areas of the vehicle as specied by the vehicle manufacturer.
7. No alterations shall be made to this product.
8. Only attachments and/or adapters supplied by the manufacturer shall be used.
9. Do not get under or allow anyone under the vehicle until it has been supported by jack stands.
10. Center load on saddle prior to lifting.
11. Use wheel chocks or other blocking device on opposing wheels before using jack.
12. Never use on a lawn mower or lawn tractor.
13. Do not use this jack for any use other than the manufacturer specied usage.
14. Do not rock the vehicle while working on or around equipment.
15. The following are not recommended for supporting on this equipment: Foundations, Homes, Mobile
Homes, Trailers, RV’s, Campers, nor Fifth Wheels, etc...
16. Failure to heed these markings may result in personal injury and/or property damage.

4
ASSEMBLY
BASE
1. Attach the four ball bearing caster wheels to the
4 respective legs of the jack bases making sure
to tighten the screw.
2. Attach the bases (14) to the support tube parts
(12) with screws (15), washers (5), spring
washers (6) and nuts (7).
CYLINDER
1. Attach the long ram jack (2) to the support tube
parts (12) with screws (8), washers (5), spring
washers (6) and nuts (7).
2. Attach the saddle to the jack with screw (11).
16
9
14
10
15
7
14
56
12
12
7
6
5
8
2
2
11
All numbers in parenthesis () refer to the index number from the parts breakdown.(page 9)

5
SADDLE
SYSTEM AIR PURGE PROCEDURE
IMPORTANT: BEFORE FIRST USE
Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic
system as a result of product shipment and handling. This step is to be completed without any weight on the
jack.
20 765
13
4
3
18
17
2. Pump handle (6) eight full strokes.1. Turn release valve (R25) counterclockwise one
full turn to the open position.
3. Turn release valve (R25) clockwise to the closed
position.
R25
R25
4. Pump handle (6) until the ram reaches about half
height; continue to pump several times to remove
trapped air in the ram.
ASSEMBLY
T4
T5
T6
1 2
6
6
T7
T8
1. Mount the four angle brackets (T4x4) to the saddle
using screws (T5x4), washers (T6x8), spring
washers (T7x4) and nuts (T8x4). Attach the hook
guide (13) to the saddle with washer (5), spring
washer (6) and nut (7) and assemble the chain
hook-to-hook guide (13) with two screws (4) and
washers (3). And then tighten screw (17) through
the chain to the saddle with washers (18), spring
washers (1) and nuts (2).

6
5. Carefully and slowly pinch oil ll plug (7) to
release trapped air.
6. Turn release valve (4) counterclockwise to the
open position one full turn and lower ram to the
lowest position.
7. Turn release valve (4) clockwise to the closed
position and check for proper pump action. It may
be necessary to perform the above step more
than once to assume air is completely evacuated.
1. Before using this product, read the owner's manual completely and familiarize yourself thoroughly with the
product and the hazards associated with its improper use.
2. Perform the air purge procedure. (See previous instructions for system purge procedure.)
3. Check and that the pump operates smoothly before putting into service.
4. Inspect before each use. Do not use if bent, broken or cracked components are noted.
BEFORE USE
All numbers in parenthesis () refer to the index
number (page 9) from the parts breakdown.
RAISING THE JACK
1. Before use, ensure the transmission weight and
size does not exceed the capacity of the jack.
2. Ensure the vehicle from which the gearbox is to
be removed is correctly positioned.
3. Check to ensure the handbrake is applied and
raised to allow the transmission jack to be
positioned correctly.
4. Ensure there are no other people around or
under the vehicle.
5. Ensure saddle is in its lowest position and use
handle to transport and centrally position jack
beneath vehicle transmission.
6. Close the release valve by turning it clockwise
until it is rmly closed.
7. Pump handle to lift until saddle contacts load.
Continue to pump the jack handle to lift the
vehicle to the desired height.
8. After lifting, support the load appropriately before
removing transmission.
OPERATION
oil ll
plug
Turn release
valve

7
LOWERING THE JACK
1. Support the load with appropriate means before
removing transmission. Check to make sure the
transmission is stable on the jack saddle and
load is fixed in place before attempting to lift
lower, or transport.
2. Grasp the handle firmly with both hands.
Securely hold on to the jack handle so your
hands do not slip and ensure the release valve
does not rapidly lower.
3. Carefully open the Release Valve by slowly
turning the handle counterclockwise. (Do not
allow bystanders around the jack or under the
load when lowering the jack.
4. Lower saddle to the lowest minimum height
before attempting to transport load.
TRANSPORTING THE LOAD
1. Ensure the jack saddle is fully lowered and
load is secure before attempting to lift, lower, or
transport transmission.
2. Transport the load over level and solid ground,
preferably concrete, and ensure the oor is swept
clean before transporting load.
3. Be diligent in continually monitoring the load in
transit. Keep all other people at a safe distance.
4. DO NOT use on asphalt, or any soft surface
as jack may sink or tip, causing damage to
transmission or personal or injury/harm may
result.
5. WARNING: If jack tips or leans STOP WHAT
YOUR ARE DOING. MOVE QUICKLY TO A
SAFE DISTANCE. DO NOT TRY TO HOLD OR
STEADY JACK to prevent personal injury and/or
property damage.
RE-INSTALLING A GEARBOX
1. Ensure the jack saddle is fully lowered and load
is secure before attempting to lift or transport
transmission.
2. Transport the load over level and solid ground,
preferably concrete, and ensure the oor is swept
clean before transporting load.
3. Be diligent in continually monitoring the load in
transit. Keep all other people at a safe distance.
4. DO NOT use on asphalt, or any soft surface
as jack may sink or tip, causing damage to
transmission or personal or injury/harm may
result.
5. If jack tips or leans STOP WHAT YOUR
ARE DOING. MOVE QUICKLY TO A SAFE
DISTANCE. DO NOT TRY TO HOLD OR
STEADY JACK.
6. Raise load to desired height.
7. WARNING: Use caution when re-installing.
Transmission load can shift causing personal
injury and/or property damage.

8
MAINTENANCE INSTRUCTIONS
If you use and maintain your equipment properly, it will give you many years of service. Follow the
maintenance instructions carefully to keep your equipment in good working condition. Never perform any
maintenance on the equipment while it is under a load.
Inspection
You should inspect the product for damaged, worn, broken or missing parts (e.g.: pins) and that all
components function before each use. Follow lubrication and storage instructions for optimum product
performance.
Binding
If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load
safely to the ground. After unbinding; clean, lubricate and test that equipment is working properly. Rusty
components, dirt, or worn parts can be causes of binding. Clean and lubricate the equipment as indicated in
the lubrication section. Test the equipment by lifting without a load. If the binding continues contact Customer
Service.
Cleaning
If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean
the equipment. Remove any existing rust, with a penetrating lubricant.
Lubrication
This equipment will not operate safely without proper lubrication. Using the equipment without proper
lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not
self-lubricating. Inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the
equipment using light penetrating oil, lubricating spray.
• Use a good lubricant on all moving parts.
• For light duty use lubrication once a month.
• For heavy and constant use lubrication recommended every week.
• NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!
Rust Prevention:
Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.
Without a load, lift the equipment as high as it goes and look under and behind the lifting points. If signs of
rust are visible clean as needed.
Grease Fittings
Some models contain grease ttings that will regularly need to be greased and lubricated.
How the Jack Operates
With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the
plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A
downward stroke of the jack handle releases oil into the cylinder, which forces the ram out. This raises the
saddle. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an over
extended ram stroke and possible damage to the jack. Opening the release valve allows oil to ow back into
reservoir. This releases hydraulic pressure on the ram, which results in lowering the saddle.
Storing the Jack
1. Lower the Lifting ram.
2. Place the handle in the upright position.
3. Store in a dry location, recommended indoors.
Note: If the jack is stored outdoors, be sure to lubricate all parts before and after use to ensure the jack stays
in good working condition. Always store jack in the fully retracted postion when stored in outdoor or caustic
enviroments that can cause corrosion and/or rust.

9
PARTS BREAKDOWN

10
REF# PART # DESCRIPTION QTY
1KTP63500A-1 Caster assembly 4
2 Hex head bolt M10×90mm 3
3 Surporting tube assembly 1
4KTP63500A-4 Release valve assembly 1
5KTP63500A-5 Steel ball bearing Ø6mm 1
6KTP63500A-6 Handle 1
7KTP63500A-7 Oil plug 1
8KTP63500A-8 Chain 1
9 Washer M10 16
10 Spring washer M10 12
11 Nut M10 12
12 KTP63500A-12 Handwheel 2
13 KTP63500A-13 Spring pin Ø5x30mm 2
14 KTP63500A-14 Hook 1
15 KTP63500A-15 Hook pin 1
16 Washer M8 3
17 Nut M8 3
18 KTP63500A-18 Platform assembly 1
19 Hex bolt M10×30mm 8
20 KTP63500A-20 Sliding plate assembly 4
21 Hex bolt M8×30mm 1
22 Spring washer M8 1
23 Hex bolt M10×20mm 1
24 KTP63500A-24 Long ram jack 1
25 Handle socket 1
26 KTP63500A-26 Round wire snap ring Ø1.2x18mm 3
27 Connecting bar 1
28 KTP63500A-28 Pin Ø8x26mm 3
29 KTP63500A-29 Pump plunger assembly 1
30 KTP63500A-30 Surporting leg assembly 2
31 KTP63500A-31 Seal kit 1

TROUBLESHOOTING
WARRANTY
JACK
WILL
NOT
LIFT
LOAD
JACK
WILL
NOT
HOLD
LOAD
JACK
WILL
NOT
LOWER
POOR
JACK
LIFTING
WILL NOT
LIFT TO
FULL
EXTENSION
CAUSES AND SOLUTIONS
Release valve is not completely closed
(Turn handle clockwise).
Weight Capacity Exceeded.
Air is in the hydraulics.
Purge air from system.
Low oil level. Add oil as required.
Oil reservoir is overlled.
Drain excessive oil.
Lubricate moving parts.
Jack is binding or foreign obstruction
Power unit malfunctioning.
Replace the power unit.
X XX
X
X X
X X XX
X X X
X
X
Safe Operating Temperature is between 40°F – 105°F (4°C - 41°C)
www.ktoolinternational.com
Michigan
If you have any question about the use of this product, please contact
K-Tool International 1 Year Limited Warranty
K-Tool International Lifting Equipment is warranted to be free from defects in material and workmanship within
one year from the date of original purchase. This warranty is extended to the original retail purchaser only.
If any jack or service-related item proves to be defective during this period, it will be replaced or repaired, at
K-Tool International’s option, without charge. This warranty does not apply to damage from accident, overload,
misuse or abuse, nor does it apply to any equipment which has been altered or used with special attachments
other than those recommended.