Torklift A7901 User manual

IMPORTANT OWNER-OPERATOR INSTALLATION
INSTRUCTIONS
Part # A7901
Lock and Load: Side Kick
Fits:
Yamaha EF2400 Yamaha EF2000 Honda EU2000
Version: 4 BY: DK 6/4/15
TECH SUPPORT [phone]

Included Parts
Qty.
Description
6
3/8”-16 x 1.25” SS
Hex Bolt
1
3/8” x 1.5” Grade 5
Hex Bolt
1
3/8” x 2” Grade 8
Tap Bolt
1
3/8” x 2.5” Grade 5
Hex Bolt
1
3/8” x 3” Grade 5
Hex Bolt
2
3/8”-16 x 1.25” SS
Snake Eye Bolt
1
3/8” Snake Eye Bit
28
3/8” SS SAE Flat
Washer
10
3/8”-16 Grade 8
Nylock Nut
2
3/8” SS Hex Nut
1
5/8” Pin
1
Clip
1
2-1/4” Nylon Knob
1
2.5” Nylon Wheel

Qty.
Description
1
Hidden Shackle
Lock
1
Mounting Bracket
1
Generator Tray
1
Y-Strap
1
Tension Strap
1
Security U-Channel
1
Outer Wheel
Bracket
1
Inner Wheel
Bracket

Instructions
The #A7901 Lock and Load Side Kick can be installed into either a
standard 2” trailer hitch, or into an #A7900 Space Dock
For Installation in a trailer hitch, proceed to step 1
For installation in a Space Dock, proceed to step 2

Step 1
Align the outer holes in the Mounting Bracket with the holes in
the Generator Tray. For this installation, the tube on the
Mounting Bracket should be facing toward one of the longer sides
of the generator tray.
From the top of the tray, install one 3/8”-16 x 1-1/4” SS Hex Bolt
with one 3/8” SS SAE Flat Washer into one of the holes as well as
one diagonal from the bolt you have just installed. Install a 3/8”-
16 x 1.25” SS Snake Eye Bolt using the supplied bit with a 3/8” SS
SAE Flat Washer into the two remaining holes. Secure the
bottom of each bolt with one 3/8” SS SAE Flat Washer and one
3/8”-16 Grade 8 Nylock Nut. See Figure 1.1. When Complete,
proceed to step 4.
Figure 1.1
3/8”-16 x 1-1/4”
SS Hex Bolt
3/8” SS SAE
Flat Washer
3/8”-16 Grade
8 Nylock Nut
3/8” SS SAE
Flat Washer
3/8”-16 x 1.25” SS
Snake Eye Bolt
3/8”-16 x 1.25” SS
Snake Eye Bolt

Step 2
Place a 3/8” SS SAE Flat Washer onto the 3/8”-16 x 2.5” Grade 5
Hex Bolt. Slide the bolt through the Inner Wheel Bracket and
2.5” Nylon Wheel as shown in figure 2.1. Secure the bolt with
one 3/8” SS SAE Flat Washer and one 3/8”-16 Grade 8 Nylock
Nut. Leave the nut loose enough to allow the wheel to roll.
Place a 3/8” SS SAE Flat Washer onto the 3/8”-16 x 3” Grade 5
Hex Bolt. Slide the bolt through the Outer Wheel Bracket and
Inner Wheel Bracket as shown in figure 2.1. Secure the bolt with
one 3/8” SS SAE Flat Washer and one 3/8”-16 Grade 8 Nylock
Nut. Tighten the nut down so the Inner Wheel Bracket is not
loose, but can still be moved by hand.
Thread a 3/8”-16 SS Hex Nut onto the 3/8”-1 x 2” Grade 8 Tap
Bolt, and then thread the tap bolt into the Inner Wheel Bracket.
See figure 2.1
3/8”-1 x 2” Grade 8
Tap Bolt
3/8”-16 Hex
Nut
3/8”-16 SS
Nylock Nut
3/8”-16 x 1-1/4” SS
Hex Bolt
3/8-16 SS Hex Nut
3/8 SS SAE
Flat Washer
3/8-16 Grade
8 Nylock Nut
3/8 SS SAE
Flat Washer
3/8”-1 x 2.5”
Grade 5 Hex Bolt
Bolt
3/8”-1 x 3” Grade 5 Hex Bolt
Figure 2.1

Step 3
Align the outer holes in the Mounting Bracket with the holes in
the Generator Tray. For this installation, the tube on the
Mounting Bracket should be facing toward the side of the
Generator Tray with two rectangular slots.
From the top of the tray, install one 3/8”-16 x 1-1/4” SS Hex Bolt
with one 3/8” SS SAE Flat Washer into one of the outer holes as
well as one diagonal from the bolt you have just installed. Install a
3/8”-16 x 1.25” SS Snake Eye Bolt using the supplied bit with a
3/8” SS SAE Flat Washer into the two remaining outer holes.
Secure the bottom of each bolt with one 3/8” SS SAE Flat Washer
and one 3/8”-16 Grade 8 Nylock Nut. See Figure 3.1
Align the two holes in the wheel bracket assembly with the two
holes in the Mounting Bracket. Figure 3.1 shows the wheel
bracket assembly positioned for a driver side space dock
installation. For passenger side installations, reverse the direction
of the wheel bracket from what is shown.
Install one 3/8”-16 x 1-1/4” SS Hex Bolt into each of the two holes
in the top of the Generator Tray and out through the Wheel
Bracket and Mounting Bracket. Secure each bolt with one 3/8”
SS SAE Flat Washer and one 3/8”-16 Grade 8 Nylock Nut.
3/8” SS SAE
Flat Washer

3/8”-16 x 1-1/4”
SS Hex Bolt
3/8” SS SAE
Flat Washer
3/8” SS SAE
Flat Washer
3/8”-16 Grade 8
Nylock Nut
Figure 3.1
3/8”-16 x 1.25”
SS Snake Eye Bolt
3/8”-16 x 1-1/4”
SS Hex Bolt
3/8”-16 x 1.25”
SS Snake Eye Bolt
3/8”-16 x 1-1/4”
SS Hex Bolt

Step 4
Align the Y-Strap as shown in figure 4.1, and slide the legs of the
Y-strap through the two rectangular slots in the Generator Tray.
Once the legs of the Y-Strap are through the slots, Rotate the Y-
strap until the long side of the strap is vertical.
Once the Y-Strap is vertical, Place one 3/8”-16 x 1-1/4” SS Hex
Bolt with one 3/8” SS SAE Flat Washer into each of the holes as
indicated in figure 4.2
On the bottom side of the tray, install two 3/8” SS SAE Flat
Washers Between the Y-Strap and Generator Tray. Secure each
bolt with one 3/8” SS SAE Flat Washer and one 3/8”-16 Grade 8
Nylock Nut. See figure 4.3
Figure 4.1
Figure 4.2
3/8”-16 x 1-1/4” SS
Hex Bolt
3/8” SS SAE Flat
Washer
3/8” SS SAE Flat
Washer

Step 5
Insert the Side Kick into a 2” hitch receiver or A7900
Space Dock and pin it in place with the 5/8” Pin and
Clip. Place the Generator in the Generator Tray.
*If using a Honda Eu2000, the control panel will need to
face away from the Y-Strap.
With the generator in place, slide the bent tab on the
Security Channel into one of the slots on the Y-Strap,
and then rotate the Security Channel down until it is
resting on top of the generator. See figure 5.1 (Yamaha
EF2400 shown). For 2000 watt generators, the U
channel will run parallel to the generator handle.
Figure 4.3
2X - 3/8” SS SAE
Flat Washer
1X - 3/8” SS SAE
Flat Washer
1X 3/8”-16
Grade 8
Nylock Nut