tornos SAS 16.6 User manual

SAS 16.6
INSTRUCTION MANUAL
ENGLISH VERSION TRANSLATED FROM THE ORIGINAL VERSION
TORNOS SA CH-2740 MOUTIER
http://www.tornos.ch
Ref. : 300801_en – Printed in Switzerland - Copyright © 1999-2012
Caution!
Before handling the machine,
all users must read the and pay particular attention to the
"SAFETY INSTRUCTIONS" !
Keep this document for future reference.

Instruction manual - SAS 16.6
300801_en - 12/12
I. Identification
I.1. Document
Instruction manual SAS 16.6
No 300801_en
Version manager
Version Date Description
10/12 19/10/2012 First edition

300801_en - 12/12
Instruction manual - SAS 16.6
I.2. Manufacturer
TORNOS SA
Rue Industrielle 111
CH-2740 MOUTIER / SWITZERLAND
Tel. [phone]
Fax [phone]
[email protected]
www.tornos.ch
I.3. Products
SAS 16.6

Instruction manual - SAS 16.6
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Source suvaPro
Behaviour in the event of an emergency
1. Keep calm
2. Think
3. Act Raise the alarm Ambulance
Police
Fire brigade
Poisoning
Doctor
Hospital
Who? Person raising the alarm.
What? What happened?
Where? Place, street, number, access, floor, etc.
How many? Number of people involved.
Other Particular dangers, dangerous materials, etc.
Accident 1. Secure the dangerous area.
2. Raise the alarm.
3. Give first aid.
4. Inform ambulance staff.
Position(s) of first aid box:
Fire 1. Notify the fire brigade.
2. Find shelter for yourself and others.
3. Close window(s) and door(s).
4. Inform the fire brigade staff.
5. Put the fire out.
Evacuation 1. Notify the people in danger and evacuate them.
2. Leave the premises using the stairs.
3. Go to the assembly point.
Assembly point(s):
Person in charge of keeping the emergency numbers, first aid boxes and training up-to-date:
Mandatory!
Apply the regulations in force in your company. If there are no regulations, you can adapt the
above example to your country’s legislation and to the specific needs of your company.

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Instruction manual - SAS 16.6

Instruction manual - SAS 16.6
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TABLE OF CONTENTS
1 Installation conditions.............................................................................. 1-1
1.1 Machine identification....................................................................................1-1
1.2 Machine dimensions.......................................................................................1-2
1.2.1 Technical features and dimensions...................................................................... 1-2
1.2.2 Machine dimensions with the unprotected reel.................................................. 1-3
1.2.3 Machine dimensions with the unprotected with reel and protection............... 1-4
1.2.4 Machine dimensions with the unprotected sediment tank................................ 1-5
1.3 Safety clearance.............................................................................................1-6
1.3.1 Peripheral devices.................................................................................................. 1-6
1.4 Conditions of use.............................................................................................1-7
1.4.1 Respecting the environment ................................................................................. 1-7
1.4.2 Quality of floors....................................................................................................... 1-7
1.4.3 Operating environment.......................................................................................... 1-8
1.4.3.1 Temperature and ambient humidity...............................................................................1-8
1.4.3.2 Noise ..................................................................................................................................1-8
1.4.4 Air extraction specifications.................................................................................. 1-9
1.4.4.1 Minimum room volume....................................................................................................1-9
1.4.4.2 Ventilation of premises.....................................................................................................1-9
1.5 Energy supply connection specifications...................................................1-10
1.5.1 Electrical connection ........................................................................................... 1-10
1.5.2 Installation characteristics................................................................................... 1-11
1.5.3 Pneumatic connection......................................................................................... 1-13
1.6 Guard opening/closing................................................................................1-15
1.7 Consumable filling ........................................................................................1-17
1.7.1 Lubricants .............................................................................................................. 1-17
1.7.1.1 Lubricant equivalence table .........................................................................................1-17
1.7.1.2 Lubricant equivalence table: greases..........................................................................1-17
1.7.1.3 Restrictions.......................................................................................................................1-18
2 Installation................................................................................................. 2-1
2.1 Work environment (specific to the installation)............................................2-2
2.1.1 Order and cleanliness............................................................................................ 2-2
2.2 Unpacking........................................................................................................2-4
2.2.1 Removal of the transport straps............................................................................. 2-4
2.3 Installation........................................................................................................2-5
2.4 Cleaning...........................................................................................................2-5
2.5 Alignment of the bolt-making machine / bar feeder .................................2-6
2.6 Oil recovery tank.............................................................................................2-8
2.7 Connecting the energy supplies ...................................................................2-9
2.7.1 Electrical connection ............................................................................................. 2-9
2.7.1.1 Connections between the basic machine and the electric cabinet........................2-10
2.7.1.2 Connection to the local mains......................................................................................2-11
2.7.1.3 Connection via an autotransformer..............................................................................2-12
2.7.2 Peripheral options device connection............................................................... 2-13
2.7.3 Pneumatic connection......................................................................................... 2-14

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2.8 Topping up liquids......................................................................................... 2-15
2.8.1 Cutting liquid tank ................................................................................................ 2-15
2.8.2 Oil tank................................................................................................................... 2-16
2.9 Preparation of the machine for movement................................................ 2-17
2.9.1 Disconnecting power sources............................................................................. 2-17
2.9.1.1 Electrical power supply .................................................................................................2-17
2.9.1.2 Pneumatic power supply...............................................................................................2-18
2.9.2 Emptying liquids.................................................................................................... 2-18
2.9.2.1 Cutting liquid...................................................................................................................2-18
2.9.2.2 Greasing liquid ...............................................................................................................2-18
2.9.2.3 Machine cleaning..........................................................................................................2-18
2.10 Moving the machine .................................................................................... 2-19
2.10.1 Lifting the machine............................................................................................... 2-19

Instruction manual - SAS 16.6 - 1. Installation conditions
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1. Installation conditions
For unpacking and moving the machine, see the document Transport sheet.
1.1. Machine identification
Fig. 1
The warning plate contains the following information:
Location of parts
Rep. Description
(1) Machine type
(2) Serial number
(3) Machine identification number
(4) Year of manufacture
Mandatory!
The serial number must be quoted for all contacts with TORNOS SA departments.

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1-2
1.2. Machine dimensions
1.2.1. Technical features and dimensions
Name Unit Value
Number of spindles - 6
Maximum round bar release (diameter) mm 16
Maximum hexagonal bar release (s/flat) mm 13
Maximum square bar release mm 11
Spindle speed (3 ranges according to stress)
Range 1 – Ratio R1 rpm 800 to 2000
Range 2 – Ratio R2 rpm 800 to 4000
Range 3 – Ratio R3 rpm 800 to 8000
Production range p/min 3 to 75
Accelerated run programmable up to rpm 65
Maximum length feeder with standard cams mm 63
Maximum length parts with standard cams mm 52
Maximum length feeder with LP* cams mm 85
Maximum length parts with LP* cams mm 75
*The use of LP cams limits production to 60 p/min and
spindle speed to 6000 rpm
Number of transverse sliders - 6
Run of transverse sliders mm 20
Number of available independent feeders - 4
Normal run for independent feeders mm 45
Central slider run mm 50
Drive motor for spindles
Constant torque up to 4,000 rpm) Nm 47.7
Constant power from 1500 rpm (50 % ED) kW 7.5
Camshaft drive motor
Rated torque Nm 5.9
Maximum speed rpm 3,000
Coolant pump motor (50Hz)
Speed rpm 1500
Power kW 2.2
Coolant pump capacity (to 50Hz) l/min 95
Outer dimensions (see figures 2 to 7)
Machine and command cabinet, leng. mm 2962
Machine with 3 m long guidebars. mm 5049
Width (at guard) mm 1100
Height on the spraying guard mm 1615
Height at signal lamp mm 1962
Weight of the machine alone, approx. kg 2,700
Weight of electrical command cabinet, approx. kg 270

Instruction manual - SAS 16.6 - 1. Installation conditions
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1.2.2. Machine dimensions with the unprotected reel
Fig. 2
L l l1 B
3m bars 5049 2377 2469 152
4 m bars 6049 3377 3469 493

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1.2.3. Machine dimensions with the unprotected with reel and protection
Fig. 3
L l l1 A
3 m bars 5049 2377 2517 2101.5
4 m bars 6049 3377 3517 2760.5

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1.2.4. Machine dimensions with the unprotected sediment tank
Fig. 4
L l l1 B
3m bars 5049 2377 2469 152
4 m bars 6049 3377 3469 493

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1-6
1.3. Safety clearance
Fig. 5
1.3.1. Peripheral devices
Mandatory!
A clearance of at least 1 metre must be left for access all around the machine and its periphery
This clearance space is reserved and authorised only to those people working on the machine
for production or maintenance purposes.
Specifications
Name Unit Value
Minimum safety clearance all around the machine m 1
Warning!
The clearance space of 1 metre around the machine must consider the dimensions of the
optional peripherals.

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1.4. Conditions of use
1.4.1. Respecting the environment
The use of the machine and of the different elements surrounding it must be made in observance
of the environmental regulations in force in the country of installation.
Waste resulting from production must be disposed of in accordance with the regulations in force
in the country of installation.
Machine use
- Take the necessary precautions in the plants, so as not to pollute the environment.
- The use of the machine and of the different elements surrounding it must be made in observance
of the environmental regulations in force in the country of installation.
- Waste resulting from production must be disposed of in accordance with the regulations in force
in the country of installation.
Scrapping
Scrapping the machine, its components and the elements connected to it must be performed in
observance of the environmental regulations in force in the country of installation.
Special attention must be paid to:
- lubricant oils,
- batteries,
- electronic parts.
which must be handed over to a recycling plant.
Regulations in force
The user should find out more from the relevant authority in the country of installation.
1.4.2. Quality of floors
Information!
The floor needs to be sufficiently resistant to support the weight of the machine and all its
components. TORNOS SA recommends a non-slip surface. We do not recommend the use of
non-slip mats in other places. This could cause people to trip and fall.
Specifications
Name Unit Value
Quality of the floor - Hard, stable, free
from vibrations
and perfectly
level
Allowable surface load daN/cm² 12

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1.4.3. Operating environment
1.4.3.1. Temperature and ambient humidity
Caution!
All devices are used within the tolerances not reaching and not exceeding the limits of their
operating specifications.
1.4.3.2. Noise
The purpose of the noise measurements is to determine the average sound levels where an
operator works most of the time.
The measurements take account of the following:
- a) sound power level,
- b) sound surface pressure level,
- c) Sound pressure level at the operator's workstation.
Attention!
If due to special reasons, the work station noise level (Leq) is 85 dB(A) or higher, the employer shall
provide useful information on the noise as well as hearing protection devices at work stations;
wearing these is recommended.
Specifications
Name Unit Value
Maximum ambient humidity % 79
Room temperature of the workplace °C 5 - 35
Relative temperature °C +/- 15
Note!
The parameters which influence the real exposure levels include the duration of the operator's
exposure to noise, the shop characteristics, the other sources of noise, etc.
The values measured in the given conditions are those of the actual emission levels and make no
claim to conform to the safety-at-work levels.
Even though correlations between the noise emission and exposure levels exist, this noise
declaration report cannot serve as a basis for determining whether additional precautions are
required.
Any measurement results obtained on a particular production site, will obviously differ from those
measured by TORNOS SA at its plants.

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1.4.4. Air extraction specifications
1.4.4.1. Minimum room volume
1.4.4.2. Ventilation of premises
Information!
According to DIN 14497, the minimum room volume per machine must be 10m3 per kilogram of
CO2in order to allow use of the fire-fighting equipment (reference 5483).
Warning!
If the room volume is too small, there is a risk of death from asphyxiation when using the fire-
fighting device.
Minimum shop volume per machine
Name Unit Value
SAS 16.6 m3100
Information!
The premises where the machine is installed must be adequately ventilated.
Mandatory!
Observe the regulations in force in the country of installation.

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1.5. Energy supply connection specifications
1.5.1. Electrical connection
Setting the machine with the electric cabinet, see figure 6.
Connecting the electric cabinet to the mains
If the machine is powered by another network than 380 V / 50 Hz, 400 V / 50 Hz, 420 V / 50 Hz,
440 V / 60 Hz, 460 V / 60 Hz, 480 V / 60 Hz, you need to connect the TM2 transformer (see also
chapter XX) referring to the diagram SAS–16.6, no. 300197.
Note!
When the machine is installed, it is important to replace the 4 lifting rings for the electric cabinet
(see figure 6) by the 4 screws with special washers.
This is to weatherproof the electric cabinet. These screws can be found in a packet attached to
one of the 4 lifting rings.

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1.5.2. Installation characteristics
Main power connection
The connection system for the machine to the mains is provided by the cable to the bottom of
the electric cabinet (see figure 7).
The machine SAS 16.6 is protected from short circuits and power surges by an FR2 circuit breaker of
the electromagnetic and thermal type.
Connect the power according to the real network measurements. The tolerances indicated in the
table must not be surpassed in any event.
Specifications
Name Unit Value
Power active kW 9
Installed power kVA 15
Specifications
Network power foreseen (V) Previously
delayed fuse (A) Frequency foreseen (Hz) Entrance section
(mm2)
200 – 20 Nm 40 50 / 60 – 10
230 +/– 5% – 40 50 / 60 – 10
380 +/– 5% – 32 50 / 60 – 4
400 +/– 5% – 32 50 / 60 – 4
420 +/– 5% – 32 50 / 60 – 4
440 +/– 5% – 20 50 / 60 – 4
460 +/– 5% – 20 50 / 60 – 2.5
480 +/– 5% – 20 50 / 60 – 2.5
500 +/– 5% – 20 50 / 60 – 2.5

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Fig. 6
Fig. 7
Network entrance inlet