Grizzly G0516 User manual
8DENG><=ICDK:B7:G!'%%'7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:9H:EI:B7:G!'%%.IG
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
;DGBD9:AHB6CJ;68IJG:9H>C8:-$%+IG)-&-EG>CI:9>C8=>C6
MODEL G0516
COMBINATION LATHE/MILL
OWNER'S MANUAL
4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
&AILURETOREADUNDERSTANDANDFOLLOWTHEINSTRUCTIONSGIVENINTHIS
MANUALMAYRESULTINSERIOUSPERSONALINJURYINCLUDINGAMPUTATION
ELECTROCUTIONORDEATH
4HEOWNEROFTHISMACHINEEQUIPMENTISSOLELYRESPONSIBLEFORITS
SAFEUSE4HISRESPONSIBILITYINCLUDESBUTISNOTLIMITEDTOPROPER
INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
RITYANDTHEUSAGEOFPERSONALPROTECTIVEEQUIPMENT
4HEMANUFACTURERWILLNOTBEHELDLIABLEFORINJURYORPROPERTYDAMAGE
FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION.............................................. 2
BVcjVa6XXjgVXn########################################### '
8dciVXi>c[d####################################################'
>YZci^[^XVi^dc################################################### (
BVX]^cZ9ViVH]ZZi###################################### *
SECTION 1: SAFETY....................................... 7
HV[Zin>chigjXi^dch[dgBVX]^cZgn################## ,
6YY^i^dcVaHV[Zin;dgAVi]Z$B^aah################### .
SECTION 2: CIRCUIT REQUIREMENTS ...... 10
&&%KDeZgVi^dc############################################ &%
SECTION 3: SETUP ....................................... 11
JceVX`^c\#################################################### &&
E^ZXZ>ckZcidgn############################################ &&
8aZVcJe###################################################### &'
H^iZ8dch^YZgVi^dch###################################### &'
7Z\^cc^c\6hhZbWan#################################### &'
6iiVX]B^aa$9g^aaidAVi]Z############################### &(
>chiVaa7Zaih###################################################&(
BdjciB^aa$9g^aa:nZh]^ZaY############################# &)
BdjciAVi]Z:nZh]^ZaY################################ &)
IZhiGjcAVi]Z############################################ &*
IZhiGjcB^aa$9g^aa######################################### &+
SECTION 4: LATHE OPERATIONS .............. 17
AVi]Z############################################################ &,
GZbdk^c\8]jX`dg;VXZeaViZ#################### &-
>chiVaa^c\8]jX`dg;VXZeaViZ###################### &.
>chiVaa^c\IV^ahidX`9ZVY8ZciZg################## &.
GZbdk^c\IV^ahidX`9ZVY8ZciZg################ '%
6Y_jhi^c\IV^ahidX`####################################### '%
Adc\^ijYZEdh^i^dc####################################### '%
8]Vc\^c\##################################################### '&
IddaEdhih#################################################### '&
6Y_jhi^c\#####################################################''
8gdhhHa^YZ################################################### ''
6Y_jhi^c\#####################################################''
8dbedjcYHa^YZ########################################## ''
6Y_jhi^c\8Vgg^V\Z####################################### '(
JcYZghiVcY^c\############################################# ')
<ZVg8]Vgih################################################# ')
8]Vc\^c\<ZVgh;dg8Vgg^V\Z;ZZYGViZ### ',
GZkZghZI]gZVY^c\###################################### '.
8]Vc\^c\HeZZYh######################################## (&
SECTION 5: MILL/DRILL OPERATIONS ...... 32
B^aa$9g^aa######################################################## ('
8]Vc\^c\8]jX`h######################################### ((
>chiVaa^c\B^aaIVWaZ###################################### (*
SECTION 6: MAINTENANCE......................... 36
AjWg^XVi^dc################################################### (+
8]ZX`^c\K"7Zai########################################### (,
SECTION 7: SERVICE ADJUSTMENTS ....... 38
6WdjiHZgk^XZ############################################### (-
<^Wh############################################################## (-
6a^\c^c\IV^ahidX`######################################### )%
7ZVg^c\EgZadVY########################################### )&
SECTION 8: PARTS....................................... 43
WARRANTY AND RETURNS ........................ 61
"'" BdYZa<%*&+B[\#-$%+
INTRODUCTION
LZhiVcYWZ]^cYdjgbVX]^cZh#>[ndj]VkZVcn
hZgk^XZfjZhi^dch!eVgihgZfjZhihdg\ZcZgVafjZh"
i^dchVWdjii]ZbVX]^cZ!eaZVhZXVaadglg^iZjhVi
i]ZadXVi^dca^hiZYWZadl#
<g^ooan>cYjhig^Va!>cX#
&'%(AnXdb^c\BVaa8^gXaZ
BjcXn!E6&,,*+
E]dcZ/*,%*)+".++(
;Vm/-%%)(-"*.%&
:"BV^a/iZX]hjeedgi5\g^ooan#Xdb
>[ndj]VkZVcnXdbbZcihgZ\VgY^c\i]^hbVcjVa!
eaZVhZlg^iZidjhVii]ZVYYgZhhWZadl/
<g^ooan>cYjhig^Va!>cX#
8$DIZX]c^XVa9dXjbZciVi^dcBVcV\Zg
E#D#7dm'%+.
7Zaa^c\]Vb!L6.-'',"'%+.
:bV^a/bVcjVah5\g^ooan#Xdb
Contact InfoManual Accuracy
LZVgZegdjYidd[[Zgi]^hbVcjVal^i]ndjgcZl
bVX]^cZ LZkZ bVYZ ZkZgn Z[[dgi id WZ ZmVXi
l^i]i]Z^chigjXi^dch!heZX^[^XVi^dch!YgVl^c\h!VcY
e]did\gVe]hd[i]ZbVX]^cZlZjhZYl]Zclg^i"
^c\ i]^h bVcjVa# =dlZkZg! hdbZi^bZh Zggdgh Yd
]VeeZcVcYlZVedad\^oZ[dgi]Zb#
6ahd!dl^c\iddjgeda^Xnd[Xdci^cjdjh ^begdkZ"
bZci!your machine may not exactly match the
manual#>[ndj[^cYi]^hidWZi]ZXVhZ!VcYi]ZY^["
[ZgZcXZWZilZZci]ZbVcjVaVcYbVX]^cZaZVkZh
ndj ^c YdjWi! X]ZX` djg lZWh^iZ [dg i]Z aViZhi
bVcjVajeYViZdgXVaaiZX]c^XVahjeedgi[dg]Zae#
7Z[dgZXVaa^c\![^cYi]ZbVcj[VXijgZYViZd[ndjg
bVX]^cZWnadd`^c\Vii]ZYViZhiVbeZY^cidi]Z
bVX]^cZ >9 aVWZa hZZ WZadl# I]^h l^aa ]Zae jh
YZiZgb^cZ ^[ i]Z bVcjVa kZgh^dc ndj gZXZ^kZY
bViX]Zhi]ZbVcj[VXijgZYViZd[ndjgbVX]^cZ#
;dgndjgXdckZc^ZcXZ!lZedhiVaaVkV^aVWaZbVc"
jVahVcYbVcjVajeYViZh[dg[gZZdcdjglZWh^iZ
Viwww.grizzly.com#6cnjeYViZhidndjgbdYZa
d[ bVX]^cZ l^aa WZ gZ[aZXiZY ^c i]ZhZ YdXjbZcih
VhhddcVhi]ZnVgZXdbeaZiZ#
BVcj[VXijgZ9ViZ
d[NdjgBVX]^cZ
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.
BdYZa<%*&+B[\#-$%+ "("
Figure 1. I]Z [daadl^c\ ^h V a^hi d[ Xdcigdah VcY XdbedcZcih dc i]Z BdYZa <%*&+# EaZVhZ iV`Z i^bZ id
WZXdbZ[Vb^a^Vgl^i]ZVX]iZgbVcY^ihadXVi^dc#I]ZhZiZgbhl^aaWZjhZYi]gdj\]djii]ZbVcjVaVcY`cdl"
^c\i]Zb^hZhhZci^VaidjcYZghiVcY^c\i]Z^chigjXi^dchVcYiZgb^cdad\njhZY^ci]^hbVcjVa#
1. I]gZVYE^iX]<ZVg^c\HeZZY8]Vgih
2. AVi]Z;dglVgY$GZkZghZHl^iX]
3. BVX]^cZ>9$HV[ZinAVWZa
4. AVi]ZDC$D;;!:bZg\ZcXnHideHl^iX]
5. AVi]ZEdlZg>cY^XVidgA^\]i
6. AVi]Z$B^aaHZaZXidgHl^iX]
7. =ZVYhidX`:nZh]^ZaY
8. AVi]Z8]jX`
9. 8Vgg^V\Z;ZZY=VcYl]ZZa
10. 8gdhhHa^YZ=VcYl]ZZa
11. 6jidbVi^X8Vgg^V\Z;ZZYAZkZg
12. 8gdhhHa^YZ
13. IddaEdhi
14. 8Vgg^V\ZAdX`
15. IddaEdhiAdX`=VcYaZ
16. 8dbedjcYHa^YZ=VcYl]ZZa
17. IV^ahidX`8ZciZg
18. IV^ahidX`8aVbe7dai
19. IV^ahidX`6m^h6a^\cbZci>cY^XVidg
20. IV^ahidX`7VggZa=VcYl]ZZa
21. IV^ahidX`8ZciZgAdX`
22. B^aa9Zei]Hide
23. B^aa$9g^aa:nZh]^ZaY
24. 9g^aa8]jX`
25. B^aa$9g^aa:aZkVi^dcAdX`
26. B^aa$9g^aa8dVghZ9dlc[ZZY=VcYaZ
27. B^aa$9g^aa=ZVY;^cZ9dlc[ZZY@cdW
28. B^aa$9g^aa=^\]$AdlHeZZYHZaZXi^dcAZkZg
29. B^aa$9g^aaKVg^VWaZHeZZY6Y_jhibZci@cdW
30. B^aa$9g^aaEdlZg>cY^XVidgA^\]i
31. B^aa$9g^aaDC$D;;!:bZg\ZcXnHideHl^iX]
&
'
(
*
+
,
-
.&% && &' &*
&(
&+
&, &- &.
'%
''
'(
')
'*
'+
',
'.
'-
(%
(&
'&
)
Identification
&)
")" BdYZa<%*&+B[\#-$%+
Figure 2. I]Z e^XijgZ VWdkZ h]dlh ^bedgiVci VXXZhhdg^Zh VcY iddah i]Vi VgZ ^cXajYZY l^i] i]Z BdYZa
<%*&+#EaZVhZiV`ZhdbZi^bZid^YZci^[ni]ZhZ^iZbh#H^b^aVgidi]ZXdbedcZcihVcYXdcigdah^cFigure
1!i]ZhZ^iZbhVgZbZci^dcZYi]gdj\]djii]ZbVcjVaVcY`cdl^c\i]Zb^hZhhZci^VaidjcYZghiVcY^c\i]Z
^chigjXi^dchVcYiZgb^cdad\njhZY^ci]^hbVcjVa#
&
'
(
)
*
+
,
.&%
&&
&(
&)
&*
&'
-
1. ("?Vl8]jX`
2. ("?Vl8]jX`@Zn
3. )"?Vl8]jX`
4. )"?Vl8]jX`@Zn
5. ;VXZeaViZ
6. IjggZiIddaEdhi
7. IddaedhiLgZcX]
8. B^aa^c\IVWaZ
9. IV^ahidX`9ZVY8ZciZg
10. =ZVYhidX`9ZVY8ZciZg
11. 9g^aa8]jX`
12. 9g^aa8]jX`6gWdg
13. HeVccZgLgZcX]
14. ;^mZY"H]V[i<ZVg)%I
15. 9g^aa8]jX`@Zn
BdYZa<%*&+B[\#-$%+ "*"
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0516 COMBO LATHE W/ MILLING ATTACHMENT
EgdYjXi9^bZch^dch/
Weight.............................................................................................................................................................. 397 lbs.
Length/Width/Height............................................................................................................................. 44 x 23 x 34 in.
Foot Print (Length/Width)....................................................................................................................... 43 x 16-1/2 in.
H]^ee^c\9^bZch^dch/
8Vgidc&
Type................................................................................................................................................. Wood Crate
Content.................................................................................................................................................. Machine
Weight.................................................................................................................................................... 450 lbs.
Length/Width/Height................................................................................................................... 47 x 26 x 23 in.
8Vgidc'
Type................................................................................................................................................. Wood Crate
Content............................................................................................................................................. Attachment
Weight.................................................................................................................................................... 129 lbs.
Length/Width/Height................................................................................................................... 17 x 30 x 20 in.
:aZXig^XVa/
Switch.............................................................. Lathe: Forward/Reverse with Emergency Stop, Mill: Emergency Stop
Switch Voltage...................................................................................................................................................... 110V
Cord Length............................................................................................................................................................ 6 ft.
Cord Gauge....................................................................................................................................................18 gauge
Minimum Circuit Size........................................................................................................................................ 10 amp
Plug Included.......................................................................................................................................................... Yes
Bdidgh/
B^aa
Type.....................................................................................................................................................DC Motor
Horsepower..............................................................................................................................................4/5 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................6A
Speed.................................................................................................................................................6000 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...........................................................................................................................................Gear
Bearings...................................................................................................................................................Sealed
"+" BdYZa<%*&+B[\#-$%+
A
V
i]
Z
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower..............................................................................................................................................3/4 HP
Voltage........................................................................................................................................................110V
Prewired......................................................................................................................................................110V
Phase........................................................................................................................................................ Single
Amps...............................................................................................................................................................9A
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...........................................................................................................................................Gear
Bearings...................................................................................................................................................Sealed
Di]ZgHeZX^[^XVi^dch/
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .................................................................................................Front Left Belt Change Cover
;ZVijgZh/
See Thru Eye Shield
Mill Head has Tilting Column
Quick Change Lathe Spindle
Cross Slide Table Included
6XXZhhdg^Zh>cXajYZY/
1/2" Drill Chuck with Arbor
12 Change Gears
2 Dead Centers
4-Way Turret Tool Post
5" 3-Jaw Chuck
5" 4-Jaw Chuck
8-1/2" Face Plate
Quick Change Collet Set
Quick Change Tool Post
BdYZa<%*&+B[\#-$%+ ","
Safety Instructions for Machinery
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
BVX]^cZgn cd^hZ XVc XVjhZ eZgbVcZci
]ZVg^c\adhh#
5. WEAR PROPER APPAREL. 9D CDI
lZVgaddhZXadi]^c\!\adkZh!cZX`i^Zh!g^c\h!
dg_ZlZagni]ViXVcXViX] ^c bdk^c\ eVgih#
LZVg egdiZXi^kZ ]V^g XdkZg^c\ id XdciV^c
adc\]V^gVcYlZVgcdc"ha^e[ddilZVg#
6. NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
ViVaai^bZhl]Zcgjcc^c\bVX]^cZgn#
1. READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
gZVY^c\ i]Z bVcjVa \gZVian ^cXgZVhZh i]Z
g^h`d[^c_jgn#
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. :kZgnYVn ZnZ\aVhhZh dcan
]VkZ ^beVXi gZh^hiVci aZchZh·i]Zn VgZ
CDIhV[Zin\aVhhZh#
3. ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
BdhiineZhd[YjhilddY!bZiVa!ZiX#XVc
XVjhZhZkZgZgZhe^gVidgn^aacZhhZh#
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
SECTION 1: SAFETY
SECTION 1: SAFETY
"-" BdYZa<%*&+B[\#-$%+
7. ONLY ALLOW TRAINED AND PROP-
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
deZgVi^dc^chigjXi^dchVgZhV[ZVcYXaZVgan
jcYZghiddY#
8. KEEP CHILDREN/VISITORS AWAY.
@ZZe Vaa X]^aYgZc VcY k^h^idgh VlVn [gdb
bVX]^cZgn# L]Zc bVX]^cZ ^h cdi ^c jhZ!
Y^hXdccZXi ^i [gdb edlZg! adX` ^i dji! dg
Y^hVWaZ i]Z hl^iX] id bV`Z ^i Y^[[^Xjai [dg
jcVji]dg^oZYeZdeaZidhiVgii]ZbVX]^cZ#
9. UNATTENDED OPERATION. AZVk^c\
bVX]^cZ jcViiZcYZY l]^aZ ^ih gjcc^c\
\gZVian^cXgZVhZhi]Zg^h`d[VcVXX^YZcidg
egdeZginYVbV\Z#IjgcbVX]^cZOFFVcY
VaadlVaabdk^c\eVgih id XdbZ id V Xdb"
eaZiZhideWZ[dgZlVa`^c\VlVn#
10. DO NOT USE IN DANGEROUS
ENVIRONMENTS. 9D CDI jhZ bVX]^c"
Zgn ^c YVbe! lZi adXVi^dch! dg l]ZgZ Vcn
[aVbbVWaZdgcdm^djh[jbZhbVnZm^hi#
11. KEEP WORK AREA CLEAN AND WELL
LIGHTED. 8ajiiZgVcYYVg`h]VYdlhbVn
XVjhZVXX^YZcih#
12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
<gdjcYZYXdgYhb^c^b^oZh]dX` ]VoVgYh#
DeZgVi^c\bVX]^cZdcVc^cXdggZXih^oZd[
X^gXj^i^cXgZVhZhg^h`d[[^gZ#
13.
ALWAYS DISCONNECT FROM POWER
SOURCE BEFORE SERVICING
MACHINERY#BV`ZhjgZhl^iX]^h^c
D;;
edh^i^dcWZ[dgZgZXdccZXi^c\#
14. MAINTAIN MACHINERY WITH CARE.
@ZZeWaVYZhh]VgeVcYXaZVc[dgWZhiVcY
hV[ZhieZg[dgbVcXZ#;daadl^chigjXi^dch[dg
ajWg^XVi^c\VcYX]Vc\^c\VXXZhhdg^Zh#
15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
Safety Instructions for Machinery
16. REMOVE CHUCK KEYS OR ADJUSTING
TOOLS. BV`Z V ]VW^i d[ cZkZg aZVk^c\
X]jX``Znhdgdi]ZgVY_jhibZciiddah^c$dc
i]ZbVX]^cZ·ZheZX^VaancZVghe^cYaZh
17. DAMAGED MACHINERY.8]ZX`[dgW^cY"
^c\ dg b^hVa^\cZY eVgih! Wgd`Zc eVgih!
addhZ Wdaih! di]Zg XdcY^i^dch i]Vi bVn
^beV^gbVX]^cZdeZgVi^dc#6alVnhgZeV^gdg
gZeaVXZYVbV\ZYeVgihWZ[dgZdeZgVi^dc#
18. DO NOT FORCE MACHINERY. Ldg` Vi
i]ZheZZY[dgl]^X]i]ZbVX]^cZdgVXXZh"
hdgnlVhYZh^\cZY#
19. SECURE WORKPIECE. JhZ XaVbeh dg
Vk^hZ id ]daY i]Zldg`e^ZXZ l]Zc egVXi^"
XVa# 6 hZXjgZY ldg`e^ZXZ egdiZXih ndjg
]VcYhVcY[gZZhWdi]]VcYhiddeZgViZi]Z
bVX]^cZ#
20. DO NOT OVERREACH.BV^ciV^chiVW^a^in
VcY WVaVcXZ Vi Vaa i^bZh l]Zc deZgVi^c\
bVX]^cZ#
21. MANY MACHINES CAN EJECT
WORKPIECES TOWARD OPERATOR.
@cdlVcYVkd^YXdcY^i^dchi]ViXVjhZi]Z
ldg`e^ZXZid`^X`WVX`#
22. STABLE MACHINE. BVX]^cZhi]Vi bdkZ
Yjg^c\ deZgVi^dch \gZVian ^cXgZVhZ i]Z
g^h` d[ ^c_jgn VcY adhh d[ Xdcigda# KZg^[n
bVX]^cZh VgZ hiVWaZ$hZXjgZ VcY bdW^aZ
WVhZh^[jhZYVgZadX`ZYWZ[dgZhiVgi^c\#
23. CERTAIN DUST MAY BE HAZARDOUS
id i]Z gZhe^gVidgn hnhiZbh d[ eZdeaZ VcY
Vc^bVah!ZheZX^Vaan[^cZYjhi#7ZVlVgZd[
i]Z ineZ d[ Yjhi ndj VgZ ZmedhZY id VcY
ValVnhlZVgVgZhe^gVidgYZh^\cZYid[^aiZg
i]ViineZd[Yjhi#
24. EXPERIENCING DIFFICULTIES. >[ Vi
Vcn i^bZ ndj VgZ ZmeZg^ZcX^c\ Y^[[^Xjai^Zh
eZg[dgb^c\ i]Z ^ciZcYZY deZgVi^dc! hide
jh^c\i]Z bVX]^cZ8dciVXidjgIZX]c^XVa
Hjeedgi9ZeVgibZciVi*,%*)+".++(#
BdYZa<%*&+B[\#-$%+ "."
Additional Safety For Lathe/Mills
Like all power tools, there is danger asso-
ciated with the Model G0516 Lathe/Mill.
Accidents are frequently caused by lack
of familiarity or failure to pay attention.
Use this tool with respect and caution to
lessen the possibility of operator injury. If
normal safety precautions are overlooked
or ignored, serious personal injury may
occur.
1.MAKE SURE ALL GUARDS VgZ ^c eaVXZ
VcYi]Vii]ZaVi]Z$b^aah^ihdcV[aVi!hiVWaZ
hjg[VXZ#
2. BEFORE STARTING THE LATHE/MILL
WZXZgiV^ci]Zldg`e^ZXZ]VhWZZcegdeZgan
Zc\V\ZY^ci]Z X]jX`! iV^ahidX`! XZciZg! dg
k^hZ ^[ ^c jhZ VcY i]Vi i]ZgZ ^h VYZfjViZ
XaZVgVcXZ[dg[jaabdi^dc#
3.ADJUST TOOL POST id egdk^YZ egdeZg
hjeedgi [dg i]Z ijgc^c\ idda ndj l^aa WZ
jh^c\#IZhi iddaedhiXaZVgVcXZWn gdiVi^c\
ldg`e^ZXZWn]VcYWZ[dgZijgc^c\aVi]Zdc#
4.SELECT THE TURNING SPEED l]^X]^h
Veegdeg^ViZ [dg i]Z ineZ d[ ldg`! bViZg^Va!
VcYidda W^i# 6aadli]ZaVi]Zdg b^aaid\V^c
^ih[jaaheZZYWZ[dgZWZ\^cc^c\VXji#
5. NEVER REVERSE MOTOR DIRECTION
l]^aZi]ZaVi]Z$b^aa^h^cbdi^dc#
6. DO NOT STOP LATHE USING YOUR
HANDV\V^chii]Zldg`e^ZXZdgX]jX`#
7.DO NOT LEAVE LATHE/MILL RUNNING
UNATTENDED[dgVcngZVhdc#
8. NEVER LEAVE A CHUCK KEY IN THE
DRILL CHUCK OR LATHE CHUCK.
9.NEVER OPERATE THE LATHE/MILL
WITH DAMAGED OR WORN PARTS.
BV^ciV^c ndjg aVi]Z$b^aa ^c egdeZg ldg`^c\
XdcY^i^dc# EZg[dgb gdji^cZ ^cheZXi^dch VcY
bV^ciZcVcXZegdbeianl]ZcXVaaZY[dg#Eji
VlVnVY_jhibZciiddahV[iZgjhZ#
10.MAKE SURE LATHE/MILL IS TURNED
OFF! Y^hXdccZXiZY [gdb ^ih edlZg hdjgXZ
VcYVaabdk^c\eVgih]VkZXdbZidVXdb"
eaZiZ hide WZ[dgZ hiVgi^c\ Vcn ^cheZXi^dc!
VY_jhibZci!dgbV^ciZcVcXZegdXZYjgZ#
11.KEEP LOOSE CLOTHING ARTICLEShjX]
VhhaZZkZh!WZaihdg_ZlZagn^iZbhVlVn[gdb
i]ZaVi]ZVcYYg^aahe^cYaZh#
12. ALWAYS USE THE PROPER CUTTING
TOOLS [dg i]Z bViZg^Va ndj VgZ ijgc^c\!
bV`Z XZgiV^c i]Zn VgZ h]Vge VcY i]Vi i]Zn
VgZ]ZaY[^gban^ci]Ziddaedhi#
13.ALWAYS PLACE A BOARD OR PIECE
OF PLYWOOD ACROSS THE BEDWAY
l]ZcgZbdk^c\dg^chiVaa^c\X]jX`hidVkd^Y
i]Z edhh^W^a^in d[ V [^c\Zg e^cX] dXXjgg^c\
WZilZZcVaddhZX]jX`VcYi]ZZY\Zhd[i]Z
WZYlVn#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment or poor
work results.
"&%" BdYZa<%*&+B[\#-$%+
Figure 3. Ine^XVa*"&*eaj\VcYgZXZeiVXaZ#
<gdjcY^c\Egdc\^h
Adc\Zhid[i]ZI]gZZ
Egdc\h
8jggZci
8Vggn^c\Egdc\h <gdjcYZY
DjiaZi
110V Operation
Full Load Amperage Draw
Bdidg9gVl##############################################+6beh
Circuit Requirements
NdjBJHIXdccZXindjgbVX]^cZidV\gdjcYZY
X^gXj^ii]Vi^hgViZY[dgi]ZVbeZgV\Z\^kZcWZadl#
CZkZggZeaVXZVX^gXj^iWgZV`ZgdcVcZm^hi^c\X^g"
Xj^il^i]dcZd[]^\]ZgVbeZgV\Zl^i]djiXdchjai"
^c\ V fjVa^ÃZY ZaZXig^X^Vc id ZchjgZ Xdbea^VcXZ
l^i]l^g^c\ XdYZh# If you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
GZXdbbZcYZY8^gXj^iH^oZ###################&*6beh
This machine MUST have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Extension Cords
LZYdcdigZXdbbZcYjh^c\ZmiZch^dcXdgYh!Wji
^[ndj[^cY^iVWhdajiZancZXZhhVgn/
JhZVi aZVhi V &+\Vj\Z XdgY i]ViYdZh cdi
ZmXZZY*%[ZZi^caZc\i]
I]ZZmiZch^dcXdgYbjhi]VkZV\gdjcYl^gZ
VcYeaj\e^c#
6fjVa^[^ZYZaZXig^X^VcBJHIh^oZXdgYhdkZg
*%[ZZiadc\idegZkZcibdidgYVbV\Z#
SECTION 2: CIRCUIT REQUIREMENTS
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
Power Connection Device
I]ZBdYZa<%*&+XdbZhl^i]V*"&*eaj\!h^b^aVg
idFigure 3!idXdccZXii]ZbVX]^cZidedlZg#
BdYZa<%*&+B[\#-$%+ "&&"
Unpacking
I]^h XdbW^cVi^dc aVi]Z$b^aa ^h h]^eeZY [gdb i]Z
bVcj[VXijgZg ^c V XVgZ[jaan eVX`ZY XgViZ# >[ ndj
Y^hXdkZg i]Z bVX]^cZ ^h YVbV\ZY V[iZg ndj»kZ
h^\cZY [dg YZa^kZgn! VcY i]Z igjX` VcY Yg^kZg VgZ
\dcZ! ndj l^aa cZZY id [^aZ V [gZ^\]i XaV^b l^i]
i]Z XVgg^Zg# HVkZ i]Z XdciV^cZgh VcY Vaa eVX`^c\
bViZg^Vah [dg edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg
dg ^ih V\Zci# L^i]dji i]Z eVX`^c\ bViZg^Vah! [^a"
^c\ V [gZ^\]i XaV^b XVc WZ Y^[[^Xjai# >[ ndj cZZY
Vhh^hiVcXZ YZiZgb^c^c\ l]Zi]Zg ndj cZZY id [^aZ
V[gZ^\]iXaV^b!dgl^i]i]ZegdXZYjgZid[^aZdcZ!
eaZVhZXdciVXidjg8jhidbZgHZgk^XZ#
L]ZcndjVgZXdbeaZiZanhVi^h[^ZYl^i]i]Z Xdc"
Y^i^dcd[ ndjg h]^ebZci! ndjh]djaY ^ckZcidgn ^ih
eVgih#
Piece Inventory
Some metal parts
may have sharp edges
on them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Inside the crate you will find:
BdYZa<%*&+AVi]ZJc^i################################# &
B^aa$9g^aaJc^i#################################################### &
B^aa8]jX`8daaZiHZi####################################### &
;VXZeaViZHZi################################################ &
)"?Vl8]jX`HZi########################################## &
IddaEdhi8]Vc\ZgHZi################################# &
B^aa^c\K^hZHZi#############################################&
B^aa$9g^aaIVWaZ############################################### &
8Vgg^V\Z=VcYaZHXgZl############################# &
6egdc=VcYaZHXgZl################################# &
AdX`^c\AZkZg############################################### &
B^aa^c\BVX]^cZEdlZg8dgY######################### &
:nZh]^ZaY###################################################### &
=ZmLgZcX]Zh(!)!*!+!-bb##############&:VX]
<ZVgh,%I##################################################### '
<ZVgh,*!,'!+-!++!+*!+%I############# &:VX]
<ZVgh*%!)-!)*!)%I#########################&:VX]
;^mZY"H]V[i<ZVg)%I################################### &
("?VlAVi]Z8]jX`@Zn################################ &
9g^aa8]jX`@Zn############################################# &
8dbWdLgZcX]*#*$,!-$&%bb############&:VX]
8dbWdLgZcX]&'$&)!&,$&.bb#########&:VX]
LgZcX](+bb############################################## &
(Djih^YZ?Vlh############################################# &
9ZVY8ZciZgBI'!BI(################### &:VX]
HeVccZgLgZcX])*"*'################################ &
IddaedhiLgZcX]########################################### &
D^a7diiaZ####################################################### &
I"Cjih########################################################### '
8VeHXgZlhB-"&#'*m'*############################ )
B^aa$9g^aa;jhZ&&%K$*6################################# &
AVi]Z;jhZ&&%K$'*6################################### &
K"7Zai############################################################ &
8d\7Zai######################################################## &
The Model G0516 is a
heavy machine, 420 lbs.
shipping weight. DO NOT
move the machine by
yourself – you will need
assistance and power
equipment. Serious per-
sonal injury may occur
if safe moving methods
are not followed.
SECTION 3: SETUP
"&'" BdYZa<%*&+B[\#-$%+
Floor Load
GZ[Zg id i]Z BVX]^cZ 9ViV H]ZZi [dg i]Z lZ^\]i
VcY [ddieg^ci heZX^[^XVi^dch d[ ndjg bVX]^cZ#
HdbZ gZh^YZci^Va [addgh bVn gZfj^gZ VYY^i^dcVa
gZ^c[dgXZbZci id hjeedgi Wdi] i]Z bVX]^cZ VcY
deZgVidg#
Placement Location
8dch^YZg Zm^hi^c\ VcY Vci^X^eViZY cZZYh! h^oZ d[
bViZg^VaidWZegdXZhhZYi]gdj\]ZVX]bVX]^cZ!
VcY heVXZ [dg Vjm^a^Vgn hiVcYh! ldg` iVWaZh dg
di]ZgbVX]^cZgnl]ZcZhiVWa^h]^c\VadXVi^dc[dg
ndjgcZlbVX]^cZ#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
Do not connect the
machine to power at
this time. The machine
must remain unplugged
throughout the entire
assembly process. Failure
to do this may result in
serious personal injury.
I]^h hZXi^dc l^aa XdkZg i]Z b^c^bjb VhhZbWan
VcY VY_jhibZci ^chigjXi^dch cZZYZY id WZ\^c
deZgVi^dc#;dgWZhigZhjaih!XdbeaZiZi]ZVhhZb"
Wan^ci]ZdgYZgegdk^YZY^ci]^hbVcjVaVcYi]Zc
gZVYi]ZgZbV^c^c\ edgi^dc d[ i]Z bVcjVa WZ[dgZ
ViiZbei^c\VcnineZd[deZgVi^dch#
Beginning Assembly
I]Z jceV^ciZY hjg[VXZh VgZ XdViZY l^i] V lVmn
d^aidegZkZciXdggdh^dcYjg^c\h]^ebZci#GZbdkZ
i]^h egdiZXi^kZ XdVi^c\ l^i] V hdakZci XaZVcZg dg
YZ\gZVhZg!hjX]Vhh]dlc^cFigure 4#;dgi]dg"
dj\]XaZVc^c\!hdbZeVgihbjhiWZgZbdkZY#
For optimum performance, clean all moving
parts or sliding contact surfaces.6kd^YX]ad"
g^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg WgV`Z
eVgih XaZVcZg i]Vi bVn YVbV\Z eV^ciZY hjg[VX"
Zh#6alVnh[daadli]ZbVcj[VXijgZg»h^chigjXi^dch
l]Zcjh^c\VcnineZd[XaZVc^c\egdYjXi#
Clean Up
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
<gZViegdYjXih[dggZbdk^c\h]^ee^c\\gZVhZ#
Figure 4. 8aZVcZg$YZ\gZVhZghVkV^aVWaZ[gdb
<g^ooan#
BdYZa<%*&+B[\#-$%+ "&("
Attach Mill/Drill to
Lathe
To attach the mill/drill unit to the lathe body:
1. <Zii]Z]Zaed[VcVhh^hiVci#
2. AdXViZi]Z^cXajYZYcjii]Vi[^ihdci]ZaVg\Z
Wdai^ci]Zbdjci^c\ WgVX`Zi! hd ndj ]VkZ ^i
gZVYn[dgi]ZcZmihiZe#
3. EaVXZi]ZWdiidbZcYd[i]Zb^aa$Yg^aajc^idkZg
i]Zbdjci^c\WdaiVcYjeV\V^chii]Zbdjci"
^c\WgVX`Zi!i]Zc]VkZndjgVhh^hiVcii]gZVY
i]Z cji dcid i]Z Wdai Vh h]dlc ^c Figure
5·Wji9DCDIi^\]iZci]ZcjinZi#
Figure 5.I]gZVY^c\cjidcidWdail^i]b^aa$Yg^aa
jc^i^ceaVXZV\V^chibdjci^c\WgVX`Zi#
4. 6a^\c i]Z ^cY^XVidg dc i]Z bdjci^c\ WgVX`Zi
l^i]i]Z¸%¹a^cZdci]Zb^aa$Yg^aahl^kZahXVaZ!
Vhh]dlc^cFigure 6#
5. Cdl! i^\]iZc i]Z aVg\Z cji i]Vi ViiVX]Zh i]Z
b^aa$Yg^aajc^iidi]ZaVi]Z]jWWgVX`Zi#
Figure 6.B^aa$Yg^aahl^kZahXVaZVa^\cZYl^i]]jW
^cY^XVidga^cZ^ci]Z¸%¹edh^i^dc#
7Z[dgZ i]Z aVi]Z XVc WZ iZhi gjc! i]Z K"WZai VcY
Xd\\ZY WZai bjhi WZ ^chiVaaZY dc i]Z ejaaZnh$
hegdX`Zih# 7Z[dgZ i]Z WZaih XVc WZ ^chiVaaZY! i]Z
ejaaZnhVcYhegdX`ZibjhiWZXaZVcZYd[i]Zh]^e"
e^c\\gZVhZ#
>chiVaa i]Z K"WZai VcY Xd\\ZY WZai Vh h]dlc ^c
Figure 7#
Install Belts
Figure 7.K"WZaiVcYXd\\ZYWZai^chiVaaZY#
8d\\ZY7Zai
K"7Zai
"&)" BdYZa<%*&+B[\#-$%+
Figure 8.6iiVX]^c\ZnZh]^ZaYidi]Z
b^aa$Yg^aa]ZVY#
Mount Mill/Drill
Eyeshield
To mount the mill/drill eyeshield:
1. 6iiVX]i]Z ZnZh]^ZaY id i]Z b^aa$Yg^aa l^i]i]Z
`cjgaZY`cdWVh^cFigure 8#
Note—You MUST install the eyeshield. Also,
during operations, the eyeshield provides the
best protection when it is positioned down as
far as it will go.
Mount Lathe
Eyeshield
To mount the lathe eyeshield:
1. 6iiVX]i]ZZnZh]^ZaY!Vhh]dlc^cFigure 9!
l^i] i]Z ild hXgZlh i]Vi VgZ VagZVYn ^c i]Z
WgVX`Zi#
Note—You MUST install the eyeshield. Also,
during operations, the eyeshield provides the
best protection when it is positioned down-
ward.
Figure 9.:nZh]^ZaYViiVX]ZYidaVi]Z#
:nZh]^ZaY
BdYZa<%*&+B[\#-$%+ "&*"
Test Run Lathe
7Z[dgZ Xdci^cj^c\ id Section 6: Operations! iZhi
gjci]ZaVi]ZidbV`ZhjgZ^igjchegdeZgan#
To test run the lathe:
1. BV`Z hjgZ i]Vi i]ZgZ ^h CDI V X]jX` `Zn
^chZgiZY^ci]ZX]jX`!VcYi]Vii]ZaVi]ZZnZ"
h]^ZaY^h ^c i]ZYdlcedh^i^dcdkZgi]Z aVi]Z
X]jX`# Make this step a habit that you per-
form every time you start the lathe.
2. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z aVi]Z Xdcigdah
h]dlc ^c Figure 10# BV`Z hjgZ i]Z HIDE
Wjiidc^hVaai]ZlVnYdlcWZ[dgZXdci^cj^c\#
3. Eaj\i]ZbVX]^cZ^cidi]ZedlZgdjiaZi
4. BdkZi]ZXVgg^V\Z[ZZYaZkZgjeidi]ZY^hZc"
\V\Z bdYZ# >i ^h ^bedgiVci i]Vi i]Z XVgg^V\Z
[ZZY^hCDIbdk^c\VcY^h^ci]ZcZjigVaedh^"
i^dcjci^aaViZg#
5. Ijgc i]Z AVi]Z$B^aa hZaZXidg hl^iX] id i]Z
¸A6I=:¹edh^i^dc# I]Z aVi]Z edlZg ^cY^XVidg
a^\]i h]djaY a^\]i je# CdiZ·If it is does not
light up, unplug the machine and check the
fuse, your power source, and the connections
on the machine before attempting to start the
lathe. Call our Tech Support if you cannot
easily resolve the issue.
6. ;a^ejei]ZgZYWjiidcXdkZgdci]ZDC$D;;
hl^iX]#
7. Ijgci]Z;L9$G:Khl^iX]id;L9#
8. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[
gdiVi^dc! VcY egZhh i]Z \gZZc Wjiidc id ijgc
i]Z aVi]Z ON# >[ i]Z XVgg^V\Z hiVgih bdk^c\!
^bbZY^ViZanejh]i]ZD;;WjiidcVcYY^hZc"
\V\Zi]ZXVgg^V\Z[ZZYaZkZg!i]ZcgZhiVgii]Z
aVi]Z#
9. 6aadli]ZaVi]Zidgjc[dgViaZVhiild[jaab^c"
jiZhidbV`ZhjgZ^i^hgjcc^c\hVi^h[VXidg^an#
10. EgZhhi]ZD;;Wjiidcidijgci]ZaVi]ZOFF#
11. 6[iZgi]ZaVi]ZX]jX`]VhXdbZidVXdbeaZiZ
hide!ijgci]Z;L9$G:Khl^iX]idG:K#
12. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[
gdiVi^dc!VcYegZhhi]ZDCWjiidcidijgci]Z
aVi]ZON#
13. 6aadli]ZaVi]Zidgjc[dgViaZVhiild[jaab^c"
jiZhidbV`ZhjgZ^i^hgjcc^c\hVi^h[VXidg^an#
14. EgZhhi]ZD;;Wjiidcidijgci]ZaVi]ZOFF#
15. 6[iZgi]ZaVi]Z]VhXdbZidVXdbeaZiZhide!
Zc\V\Z i]Z XVgg^V\Z ]VcYl]ZZa! gdiViZ i]Z
]VcYl]ZZaidXZciZgi]ZXVgg^V\Zdci]ZWZY!
i]ZcY^hZc\V\Zi]Z]VcYl]ZZa#
16. :c\V\Zi]ZVjidbVi^XXVgg^V\Z[ZZYaZkZg#
17. HiVcY id i]Z h^YZ d[ i]Z aVi]Z X]jX` a^cZ d[
gdiVi^dc!VcYegZhhi]ZDCWjiidcidijgci]Z
aVi]ZON#
18. KZg^[ni]Vii]ZXVgg^V\ZbdkZhVadc\i]ZWZY!
VcY egZhh i]Z D;; Wjiidc id ijgc i]Z aVi]Z
OFF#
Figure 10.AVi]ZXdcigdah#
;L9$G:KHl^iX]
DC$D;;Hl^iX]
AVi]Z$B^aa
HZaZXidgHl^iX]
8Vgg^V\Z;ZZYAZkZg
"&+" BdYZa<%*&+B[\#-$%+
Test Run Mill/Drill
7Z[dgZXdci^cj^c\idi]ZDeZgVi^dchhZXi^dc!iZhi
gjci]Zb^aa$Yg^aaidkZg^[ni]Vi^igjchegdeZgan#
To test run the mill/drill:
1. BV`ZhjgZi]Vii]Z[VXidgn^chiVaaZYYg^aaX]jX`
^h i^\]i! i]Vi i]ZgZ ^h cdi V X]jX` `Zn ^c i]Z
X]jX`!VcYi]Vii]ZZnZh]^ZaY^h[^gbanbdjci"
ZYWZilZZcndjVcYi]ZYg^aaX]jX`#Make this
step a habit that you perform every time you
start the lathe.
2. Eaj\i]ZbVX]^cZ^cidi]ZedlZgdjiaZi#
3. ;Vb^a^Vg^oZndjghZa[l^i]i]Zb^aa$Yg^aaXdcigdah
h]dlc^cFigures 11 and 12#
4. GdiViZ i]Z AVi]Z$B^aa hZaZXidg hl^iX] id i]Z
¸B>AA¹edh^i^dc!VcYijgci]Z;L9$G:Khl^iX]
idi]Z;L9edh^i^dc#
5. BdkZ i]Z ]^\]$adl heZZY aZkZg id i]Z ¸A¹
edh^i^dc [dg adl heZZY! i]Zc bV`Z hjgZ i]Z
kVg^VWaZ heZZY `cdW ^h gdiViZY Vaa i]Z lVn
XdjciZgXadX`l^hZ#
6. JcaViX] b^aa$Yg^aa DC$D;; hl^iX] XdkZg·i]^h
h]djaYbV`Zi]Zb^aa$Yg^aaedlZg^cY^XVidga^\]i
je·VcYejh]i]ZDCWjiidc#
7. GdiViZi]ZkVg^VWaZheZZY`cdWXadX`l^hZid
ijgci]Zb^aa$Yg^aahe^cYaZON#I]Z[Vgi]Zgndj
gdiViZi]ZkVg^VWaZheZZY`cdW!i]Z[VhiZgi]Z
b^aa$Yg^aahe^cYaZl^aagdiViZ#
8. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XadX`l^hZ Vh
[VgVh^il^aa\d!hdi]ZYg^aaX]jX`^hhe^cc^c\
ViideheZZY#
9. GdiViZi]ZkVg^VWaZheZZYY^VaXdjciZgXadX`"
l^hZVh[VgVh^il^aa\d#This should stop the
drill chuck.
10. EgZhhi]Zb^aa$Yg^aaD;;Wjiidcidijgci]Zb^aa$
Yg^aaOFF#
11. BdkZ i]Z ]^\]$adl heZZY aZkZg id i]Z ¸=¹
edh^i^dc[dg ]^\] heZZY!i]ZcbV`ZhjgZi]Z
kVg^VWaZ heZZY `cdW ^h gdiViZY Vaa i]Z lVn
XdjciZgXadX`l^hZ#
12. JcaViX]i]Zb^aa$Yg^aaDC$D;;hl^iX]XdkZg·
i]^hh]djaYbV`Zi]Zb^aa$Yg^aaedlZg^cY^XVidg
a^\]ije·VcYejh]i]ZDCWjiidc#
13. GdiViZi]ZkVg^VWaZheZZY`cdWXadX`l^hZid
ijgci]Zb^aa$Yg^aahe^cYaZON#I]Z[Vgi]Zgndj
gdiViZi]ZkVg^VWaZheZZY`cdW!i]Z[VhiZgi]Z
b^aa$Yg^aahe^cYaZl^aagdiViZ#
14. GdiViZ i]Z kVg^VWaZ heZZY Y^Va XadX`l^hZ Vh
[VgVh^il^aa\d!hdi]ZYg^aaX]jX`^hhe^cc^c\
ViideheZZY#
15. GdiViZi]ZkVg^VWaZheZZYY^VaXdjciZgXadX`"
l^hZVh[VgVh^il^aa\d#This should stop the
drill chuck.
16. EgZhhi]Zb^aa$Yg^aaD;;Wjiidcidijgci]Zb^aa$
Yg^aaOFF#
Figure 11.B^aa$Yg^aaXdcigdah#
:bZg\ZcXn
HideHl^iX]
=^\]$Adl
HeZZYAZkZg
Figure 12.B^aa$Yg^aaXdcigdah#
KVg^VWaZ
HeZZY@cdW
BdYZa<%*&+B[\#-$%+ "&,"
SECTION 4: LATHE OPERATIONS
Keep loose clothing out
of the way of machin-
ery and keep hair pulled
back during operations.
NOTICE
The following section was designed to give
instructions on how to prepare the vari-
ous items of your LATHE during operation
procedures; however, this section is in no
way designed to instruct on lathe tech-
niques or machining skills. WE STRONGLY
RECOMMEND that you read books, trade
magazines, or get formal training to gain the
skills needed to operate the lathe portion of
your machine.
Never leave a chuck key in the chuck when
it is not in use. If the machine is accidentally
started, the chuck key can become a projec-
tile and cause serious personal injury.
Operating this equipment has the potential
for flying debris to cause eye injury. Always
wear safety glasses or goggles when oper-
ating equipment. Everyday glasses or read-
ing glasses only have impact resistant
lenses, they are not safety glasses. Be
certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
Figure 13.AVi]ZXdcigdah#
;L9$G:KHl^iX]
DC$D;;Hl^iX]
AVi]Z$B^aa
HZaZXidgHl^iX]
8Vgg^V\Z;ZZYAZkZg
Id \Zi i]Z bdhi dji d[ ndjg bVX]^cZ! eaZVhZ
iV`Zi]Zi^bZid[Vb^a^Vg^oZndjghZa[l^i]i]ZkVg^"
djhXdcigdah VcY XdbedcZcih d[i]Z b^aa$Yg^aa! Vh
h]dlc^cFigures 13VcY14#
Lathe
Figure 14.AVi]ZXdbedcZcih#
AVi]Z8]jX`
8dbedjcYHa^YZ
HVYYaZ
8gdhhHa^YZ
6egdc
IV^ahidX`
"&-" BdYZa<%*&+B[\#-$%+
4. EaVXZVe^ZXZd[eanlddYdkZgi]ZWZY"lVnh
idegdiZXindjg]VcYh#
ALWAYS place a piece
of plywood over lathe
bed-ways before remov-
ing or installing a lathe
chuck. This covers the
sharp corners of the
bed, protecting your
hands and fingers from
a pinch injury.
Figure 15.He^cYaZcdhZXdbedcZcih#
AdX`EaViZ
Bdjci^c\
Cjih
Figure 16.GZbdk^c\aVi]ZX]jX`#
5. =daYi]ZX]jX`$[VXZeaViZl^i]ndjg]VcYdgV
X]jX``Zn!VcYjh^c\V&,bblgZcX]!addhZc
i]Z(X]jX`bdjci^c\cjihdci]ZWVX`d[i]Z
`cjgaZY adX` eaViZ# 9D CDI WVX` i]Z cjih
djiVaai]ZlVndgi]Znl^aahXgViX]i]ZbZiVa
XdkZgl]ZcndjgdiViZi]ZaVi]ZX]jX`#
6. GdiViZi]Z`cjgaZYadX`eaViZidlVgYi]Z[gdci
d[i]ZaVi]Z#
7. GZbdkZi]ZX]jX`$[VXZeaViZ[gdbi]Zhe^cYaZ
cdhZWnejaa^c\^idjiFigure 16#Note-—the
tolerances are tight, so you may need to wig-
gle the chuck/faceplate back-and-forth, rotate
it 1⁄4of a turn, wiggle it, rotate it and continue
repeating this process until the chuck comes
out. Never use a pry bar or other similar tool
to force the chuck/faceplate out!
Removing Chuck
or Faceplate
I]ZBdYZa<%*&+he^cYaZcdhZbdjci^c\hnhiZb
jhZh V X^gXjaVg adX` eaViZ l^i] hadiiZY ]daZh i]Vi
VgZ dkZgh^oZY Vi dcZ ZcY `Zn]daZh# L]Zc i]Z
adX` eaViZ ^h gdiViZY XdjciZgXadX`l^hZ Vh [VX"
^c\i]ZX]jX`!i]ZX]jX`dg[VXZeaViZhijYhl^i]
bdjci^c\cjihXVceVhhi]gdj\]i]Zhe^cYaZcdhZ#
L]Zci]ZadX`eaViZ^hgdiViZYidlVgYi]ZWVX`d[
i]ZaVi]Z!i]ZdkZgh^oZY]daZhcVggdlidi]Zh^oZ
d[ i]Z hijYh! Vaadl^c\ i]Z bdjci^c\ cjih id WZ
i^\]iZcZYV\V^chii]ZWVX`d[i]ZadX`eaViZ!i]jh!
hZXjg^c\i]ZX]jX`dg[VXZeaViZ#
To remove a chuck or faceplate from the lathe
spindle nose:
1. Disconnect the lathe/mill from the power
source!
2. BdkZi]ZaVi]ZZnZh]^ZaYWVX`VcYdjid[i]Z
lVnd[i]ZaVi]ZX]jX`hdndj]VkZVXXZhh#
3. ;Vb^a^Vg^oZ ndjghZa[ l^i] i]Z he^cYaZ cdhZ
XdbedcZcihh]dlc^cFigure 15#
Other manuals for G0516
3
Table of contents
Other Grizzly Lathe manuals
Grizzly
Grizzly G0949G User manual
Grizzly
Grizzly G0602 User manual
Grizzly
Grizzly G0653 Instruction Manual
Grizzly
Grizzly G0657 User manual
Grizzly
Grizzly G0462 User manual
Grizzly
Grizzly G4031 User guide
Grizzly
Grizzly G0632 User manual
Grizzly
Grizzly G4003G User manual
Grizzly
Grizzly G0694 User manual
Grizzly
Grizzly G0657/G0658 User manual
Grizzly
Grizzly G0624 User manual
Grizzly
Grizzly G0791 User manual
Grizzly
Grizzly G9036 User manual
Grizzly
Grizzly G5979 User manual
Grizzly
Grizzly G0670 User manual
Grizzly
Grizzly G4003G User manual
Grizzly
Grizzly G9730 User manual
Grizzly
Grizzly G4003 User manual
Grizzly
Grizzly G4000 User manual
Grizzly
Grizzly G0462 User manual
