Toro Flex-Force Power System 81805 User manual

FormNo.3446-885RevB
Flex-ForcePowerSystem™
60VMAXBatteryPacksand
Chargers
ModelNo.68810—SerialNo.323000101andUp
ModelNo.81802—SerialNo.323000001andUp
ModelNo.81805—SerialNo.323000001andUp
ModelNo.81820—SerialNo.323000001andUp
ModelNo.81825—SerialNo.323000001andUp
ModelNo.81850—SerialNo.323000001andUp
ModelNo.81860—SerialNo.323000001andUp
ModelNo.81875—SerialNo.323000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3446-885*

Introduction
Thesechargersandbatterypacksareintendedtobeusedbyhomeowners
andprofessionaloperators.Thesebatterypacksaredesignedtobe
chargedonlybyToro60Vlithium-ionbatterychargers.Thesechargers
aredesignedtochargeonlyT oro60Vlithium-ionbatterypacks.They
arenotdesignedtochargeanyotherbatteries.Usingtheseproductsfor
purposesotherthantheirintendedusecouldprovedangeroustoyou
andbystanders.
Readthisinformationcarefullytolearnhowtooperateandmaintain
yourproductproperlyandtoavoidinjuryandproductdamage.Youare
responsibleforoperatingtheproductproperlyandsafely.
Visitwww.Toro.comformoreinformation,includingsafetytips,training
materials,accessoryinformation,helpndingadealer,ortoregisteryour
product.
©2023—TheToro®
Company
8111LyndaleAvenue
South
Bloomington,MN
55420
Registerat
www.Toro.com.
OriginalInstructions
(EN)
PrintedinChina
AllRightsReserved*3446-885*

Important:Withyourmobiledevice,youcanscantheQRcodeon
theserialnumberdecal(ifequipped)toaccesswarranty,parts,and
otherproductinformation.
g397296
Figure1
1.Modelandserialnumberlocation.
ModelNo.
SerialNo.
3

Safety-AlertSymbol
Thesafety-alertsymbol(Figure2)showninthismanualandonthe
machineidentiesimportantsafetymessagesthatyoumustfollowto
preventaccidents.
g000502
Figure2
Safety-alertsymbol
Thesafety-alertsymbolappearsaboveinformationthatalertsyouto
unsafeactionsorsituationsandisfollowedbythewordDANGER,
WARNING,orCAUTION.
DANGERindicatesanimminentlyhazardoussituationwhich,ifnot
avoided,willresultindeathorseriousinjury.
WARNINGindicatesapotentiallyhazardoussituationwhich,ifnot
avoided,couldresultindeathorseriousinjury.
CAUTIONindicatesapotentiallyhazardoussituationwhich,ifnotavoided,
mayresultinminorormoderateinjury.
Thismanualusestwootherwordstohighlightinformation.Importantcalls
attentiontospecialmechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
4

Safety
IMPORTANTSAFETYINSTRUCTIONS
1.SAVETHESEINSTRUCTIONS—Thismanualcontainsimportant
safetyandoperatinginstructionsforT oro60Vlithium-ionbattery
packsandT oro60Vlithium-ionbatterychargers.
2.Beforeusingthebatterycharger,readalltheinstructionsand
cautionarymarkingsonthebatterycharger,batterypack,and
productusingthebatterypack.
3.CAUTION—Toreduceriskofinjury,chargeT oro60Vlithium-ion
batterypackswithToro60Vlithium-ionbatterychargersonly.Other
brandsofbatterypacksmayburst,causingpersonalinjuryand
damage.
4.WARNING—Pluggingthebatterychargerintoanoutletthatisnot
100to240Vcancauseareorelectricshock.Donotplugthe
batterychargerintoanoutletotherthan100to240V.Foradifferent
styleofconnection,useanattachmentplugadapteroftheproper
congurationforthepoweroutletifneeded.
I.Training
1.Donotallowchildrenoruntrainedpeopletooperateorservicethis
device.Allowonlypeoplewhoareresponsible,trained,familiarwith
theinstructions,andphysicallycapabletooperateorservicethe
device.
2.Donotallowchildrentouseorplaywiththebatterypackorbattery
charger;localregulationsmayrestricttheageoftheoperator.
II.Preparation
1.Useappliancesonlywithspecicallydesignatedbatterypacks.
Usingothertypesofbatterypacksmaycreateariskofinjuryand/or
re.
2.Donotuseadamagedormodiedbatterypackorbatterycharger.
Itmayexhibitunpredictablebehavior,resultinginre,explosion,
orriskofinjury.
3.Ifthesupplycordtothebatterychargerisdamaged,contactan
AuthorizedServiceDealertoreplaceit.
III.Operation
1.Chargethebatterypackwithonlythebatterychargerspeciedby
Toro.Achargersuitablefor1typeofbatterypackmaycreatearisk
ofrewhenusedwithanotherbatterypack.
5

2.Chargethebatterypackinawell-ventilatedareaonly.
3.Followallcharginginstructionsanddonotchargethebatterypack
outsideofthetemperaturerangespeciedintheinstructions.
Otherwise,youmaydamagethebatterypackandincreasetherisk
ofre.
4.Underabusiveconditions,thebatterypackmayejectliquid;avoid
contact.Ifyouaccidentlycomeintocontactwiththeliquid,ushwith
water.Iftheliquidcontactsyoureyes,seekmedicalhelp.Liquid
ejectedfromthebatterypackmaycauseirritationorburns.
5.Donotexposeabatterypackortooltoreorexcessivetemperature.
Exposuretoreortemperatureabove130°C(265°F)maycause
explosion.
6.CAUTION—Amistreatedbatterypackmaypresentariskofre,
explosion,orchemicalburn.
•Donotdisassemblethebatterypack.
•ReplacethebatterypackwithagenuineTorobatterypackonly;
usinganothertypeofbatterypackmaycauseareorriskof
injury.
•Keepbatterypacksoutofthereachofchildrenandintheoriginal
packaginguntilyouarereadytousethem.
IV.MaintenanceandStorage
1.Donotallowchildrentocleanormaintainthebatterycharger.
2.Whenthebatterypackisnotinuse,keepitawayfrommetalobjects
suchaspaperclips,coins,keys,nails,andscrewsthatcanmakea
connectionfrom1terminaltoanother.Shortingthebatteryterminals
maycauseburnsorare.
3.Donotattempttorepairthebatterypackorbatterycharger.Have
anAuthorizedServiceDealerperformserviceonthebatterypack
orbatterychargerusingidenticalreplacementpartstoensurethat
theproductissafelymaintained.
4.Checkwithlocalcodesforpossiblespecialbatterydisposal
instructions.
SAVETHESEINSTRUCTIONS
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletothe
operatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.
decal144-6028
144-6028
1.Donotdisposeimproperly3.Forindooruse
2.ReadtheOperator’sManual.4.Doubleinsulated
decal144-6035
144-6035
1.Donotdisposeimproperly3.Forindooruse
2.ReadtheOperator’sManual.4.Doubleinsulated
7

decal137-9496
137-9496
1.Thebatterypackischarging.3.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
2.Thebatterypackisfullycharged.4.Batterypackchargingfault
decal144-6019
144-6019
1.Keepaway
fromopenre
orames.
4.Recycle
thebattery
properly.
2.Donotexpose
torain.
5.Contains
lithiumions;
donotdispose
improperly.
3.Readthe
Operator’s
Manual.
decal140-8486
140-8486
1.Keepaway
fromopenre
orames.
4.Recycle
thebattery
properly.
2.Donotexpose
torain.
5.Contains
lithiumions;
donotdispose
improperly.
3.Readthe
Operator’s
Manual.
8

decal140-8488
140-8488
1.Keepaway
fromopenre
orames.
4.Recycle
thebattery
properly.
2.Donotexpose
torain.
5.Contains
lithiumions;
donotdispose
improperly.
3.Readthe
Operator’s
Manual.
decal140-8490
140-8490
1.Keepaway
fromopenre
orames.
4.Recycle
thebattery
properly.
2.Donotexpose
torain.
5.Contains
lithiumions;
donotdispose
improperly.
3.Readthe
Operator’s
Manual.
9

decal140-8492
140-8492
1.Keepaway
fromopenre
orames.
4.Recycle
thebattery
properly.
2.Donotexpose
torain.
5.Contains
lithiumions;
donotdispose
improperly.
3.Readthe
Operator’s
Manual.
decal145-8265
145-8265
1.Batterychargestatus
decal145-8263
145-8263
1.Readthe
Operator’s
Manual.
4.Keepaway
fromopenre
orames
2.Recyclethe
battery
5.Donotexpose
torain
3.Donotdispose
improperly
decal137-9461
137-9461
1.Batterychargestatus
10

decal145-3129
145-3129
1.Thebatterypackischarging.3.Thebatterypackisoverorunderthe
appropriatetemperaturerange.
2.Thebatterypackisfullycharged.4.Batterypackchargingfault
Setup
MountingtheBatteryCharger(Optional)
Ifdesired,mountthebatterychargersecurelyonawallusingthe
wall-mountkeyholesonthebackofthecharger.
Mountitindoors(suchasagarageorotherdryplace),nearapower
outlet,andoutofthereachofchildren.
RefertoFigure3forassistanceinmountingthecharger.
Slidethechargerovertheappropriatelypositionedhardwaretosecurethe
chargerinplace(hardwarenotincluded).
g290534
Figure3
11

ProductOverview
Specications
BatteryCharger
Model8180281805
Type60VMAXLithium-Ion
BatteryCharger
60VMAXLithium-Ion
BatteryRapidCharger
Input100to240VAC~2.0A
50/60Hz,
100to240VAC~5.0A,
50/60Hz
Output60VDC2.0AMAX60VDC5.5AMAX
BatteryPack
Model818208182581850818608187568810
2.0Ah2.5Ah4.0Ah6.0Ah7.5Ah10.0Ah Battery
pack
capacity108Wh135Wh216Wh324Wh405Wh540Wh
Battery
pack
weight
1.43kg
(3.15lb)
1.43kg
(3.15lb)
2.11kg
(4.65lb)
2.95kg
(6.50lb)
2.95kg
(6.50lb)
3.75kg
(8.27lb)
Batterymanufacturerrating=60Vmaximumand54Vnominal.Actualvoltagevaries
withload.
AppropriateTemperatureRanges
Chargebatterypackat5°C(41°F)to40°C(104°F)*
Usebatterypackat-30°C(-22°F)to49°C(120°F)
Storebatterypack/chargerat5°C(41°F)to40°C(104°F)*
*Chargingtimewillincreaseifyoudonotchargethebatterywithinthis
range.
Storethetool,batterypack,andbatterychargerinanenclosedclean,
dryarea.
12

Attachments/Accessories
AselectionofT oroapprovedattachmentsandaccessoriesisavailablefor
usewiththemachinetoenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedTorodistributororgoto
www.T oro.comforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthe
machine,useonlygenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyothermanufacturerscould
bedangerous.
13

Operation
ChargingtheBatteryPack
Important:Thebatterypackisnotfullychargedwhenyoupurchase
it.Beforeusingthetoolforthersttime,placethebatterypackin
thechargerandchargeituntiltheLEDdisplayindicatesthebattery
packisfullycharged.Readallsafetyprecautions.
Important:Chargethebatterypackonlyintemperaturesthatare
withintheappropriaterange;refertoChargingtheBatteryPack
(page14).
Note:Atanytime,pressthebattery-charge-indicatorbuttononthe
batterypacktodisplaythecurrentcharge(LEDindicators).
1.Ensurethattheventsonthebatteryandchargerareclearofany
dustanddebris.
g290533
Figure4
1.Batterypackcavity5.LEDindicators(currentcharge)
2.Batterypackventingareas6.Handle
3.Batterypackterminals7.ChargerLEDindicatorlight
4.Battery-charge-indicatorbutton8.Chargerventingareas
2.Lineupthecavityinthebatterypack(Figure4)withthetongueon
thecharger.
3.Slidethebatterypackintothechargeruntilitisfullyseated(Figure4).
14

4.Toremovethebatterypack,slidethebatterybackwardoutofthe
charger.
5.RefertothefollowingtabletointerprettheLEDindicatorlighton
thebatterycharger.
Indicator
light
Indicates
OffNobatterypackinserted
Green
blinking
Batterypackischarging
GreenBatterypackischarged
RedBatterypackand/orbatterychargerisoverorundertheappropriate
temperaturerange
RedblinkingBatterypackchargingfault*
*RefertoTroubleshooting(page17)formoreinformation.
Important:Thebatterycanbeleftonthechargerforshortperiods
betweenuses.
Ifthebatterywillnotbeusedforlongerperiods,removethebattery
fromthecharger;refertoStorage(page16).
15

Maintenance
Maintenanceandservicingarenotrequiredundernormalconditions.
Whenyoucleanthesurfaceoftheequipment,wipeitonlywithadrycloth.
Donotdisassembletheequipment;ifitisdamaged,contactyour
AuthorizedServiceDealer.
Storage
Important:Storethetool,batterypack,andchargeronlyin
temperaturesthatarewithintheappropriaterange;referto
Specications(page12).
Important:Ifyouarestoringthetoolforayearorlonger,removethe
batterypackfromthetoolandchargethebatterypackuntil2or3
LEDindicatorsturngreenonthebattery.Donotstoreafullycharged
orfullydepletedbattery.Whenyouarereadytousethetoolagain,
chargethebatterypackuntiltheleftindicatorlightturnsgreenon
thechargerorall4LEDindicatorsturngreenonthebattery.
•Disconnecttheproductfromthepowersupply(i.e.,removethebattery
pack)andcheckfordamageafteruse.
•Cleanallforeignmaterialfromtheproduct.
•Donotstoreanymachinewiththebatterypackinstalled.
•Whennotinuse,storethetool,batterypack,andbatterychargerout
ofthereachofchildren.
•Keepthetool,batterypack,andbatterychargerawayfromcorrosive
agents,suchasgardenchemicalsandde-icingsalts.
•T oreducetheriskofseriouspersonalinjury,donotstorethebattery
packoutsideorinvehicles.
•Storethetool,batterypack,andbatterychargerinanenclosedclean,
dryarea.
PreparingtheBatteryPackforRecycling
Important:Uponremoval,covertheterminalsofthebattery
packwithheavy-dutyadhesivetape.Donotattempttodestroyor
disassemblethebatterypackorremoveanyofitscomponents.
ContactyourlocalmunicipalityoryourauthorizedT orodistributorformore
informationonhowtoresponsiblyrecyclethebattery.
16

Troubleshooting
Performonlythestepsdescribedintheseinstructions.Allfurther
inspection,maintenance,andrepairworkmustbeperformedbyan
authorizedservicecenterorasimilarlyqualiedspecialistifyoucannot
solvetheproblemyourself.
ProblemPossibleCauseCorrectiveAction
Thebatterypackloses
chargequickly.
1.Thebatterypackisover
orundertheappropriate
temperaturerange.
1.Movethebatterypack
toaplacewhereitis
dryandthetemperature
isbetween5°C(41°F)
and40°C(104°F).
1.Thebatterycharger
isoverorunder
theappropriate
temperaturerange.
1.Unplugthebattery
chargerandmoveitto
aplacewhereitisdry
andthetemperature
isbetween5°C(41°F)
and40°C(104°F).
Thebatterychargerisnot
working.
2.Theoutletthatthe
batterychargeris
pluggedintodoesnot
havepower.
2.Contactyourlicensed
electriciantorepairthe
outlet.
TheLEDindicatorlighton
thebatterychargerisred.
1.Thebatterycharger
and/orbatterypack
isoverorunder
theappropriate
temperaturerange.
1.Unplugthebattery
chargerandmovethe
batterychargerand
batterypacktoaplace
whereitisdryandthe
temperatureisbetween
5°C(41°F)and40°C
(104°F).
17

ProblemPossibleCauseCorrectiveAction
1.Thereisanerrorin
thecommunication
betweenthebattery
packandthecharger.
1.Removethebattery
packfromthebattery
charger,unplugthe
batterychargerfrom
theoutlet,andwait
10seconds.Plugthe
batterychargerintothe
outletagainandplace
thebatterypackonthe
batterycharger.Ifthe
LEDindicatorlighton
thebatterychargeris
stillblinkingred,repeat
thisprocedureagain.
IftheLEDindicator
lightonthebattery
chargerisstillblinking
redafter2attempts,
properlydisposeofthe
batterypackatabattery
recyclingfacility.
TheLEDindicatorlight
onthebatterychargeris
blinkingred.
2.Thebatterypackis
weak.
2.Properlydisposeofthe
batterypackatabattery
recyclingfacility.
1.Thereismoistureon
theleadsofthebattery
pack.
1.Allowthebatterypack
todryorwipeitdry.
Thetooldoesnotrunor
doesnotruncontinuously.
2.Thebatteryisnotfully
installedintothetool.
2.Removeandthen
replacethebatteryinto
thetoolmakingsure
thatitisfullyinstalled
andlatched.
18

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certainpersonalinformationaboutyou,eitherdirectlyfromyouorthroughyourlocalT orocompanyor
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processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimate
businesspurposes-suchastogaugecustomersatisfaction,improveourproductsorprovideyouwith
productinformationwhichmaybeofinterest.Toromayshareyourinformationwithoursubsidiaries,
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personalinformationwhenrequiredbylaworinconnectionwiththesale,purchaseormergerofa
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374-0282RevC