Toro ProCore 09753 User manual

FormNo.3361-617RevA
OnePassHitch
ProCore®Processor
ModelNo.09753—SerialNo.310000001andUp
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
Linkpin2
Hexnut2
Washer2
Supportarm,R.H.1
Supportarm,L.H.1
Washer2
Jamnut4
Lynchpin2
Hitchcross1
Screw(1/2x2inches)8
Washers16
Locknuts(1/2inch)8
Linkpin1
Lynchpin1
Linkpin1
Lynchpin1
Pinassembly1
Screw(1/2x1-3/4inches)4
Washers8
Locknuts(1/2inch)4
Pipespacer4
Pivothitch1
Washer2
1
Locknut(1inch)1
Mountthesupportframe
Towarm,R.H.1
Towarm,L.H.1
Flagpin2
Screw(3/8x1–1/4inch)2
Flangenut2
Mounttab1
Screw(1/2x2–1/4inch)4
Washer8
2
Locknut4
Mountthetow-arms
Hitchpin2
3Lynchpin2Mountthecoreprocessortotheaerator
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved

1
MountingtheSupportFrame
Partsneededforthisprocedure:
2Linkpin
2Hexnut
2Washer
1Supportarm,R.H.
1Supportarm,L.H.
2Washer
4Jamnut
2Lynchpin
1Hitchcross
8Screw(1/2x2inches)
16Washers
8Locknuts(1/2inch)
1Linkpin
1Lynchpin
1Linkpin
1Lynchpin
1Pinassembly
4Screw(1/2x1-3/4inches)
8Washers
4Locknuts(1/2inch)
4Pipespacer
1Pivothitch
2Washer
1Locknut(1inch)
Procedure
Note:Iftheaeratorismountedtothetractor,the
aeratormustbeloweredandthedisconnectedfromthe
tractor.
1.Installthelinkpinstothesupportarmsasfollows:
A.Threadahexnutontoeachlinkpin(Figure1).
Insertawasherontoeachlinkpin.
Figure1
1.Linkpin3.Washer
2.Hexnut
B.Determinethemountingpositionofthelink
armsasfollows:
•Ifthedistancebetweenthelowermounting
tabsontheaeratorisbetween20.75and
22.62inches(ProCore660&880aerators),
positionthelinkpinsinthesupportarms
withthemountingtabsinside,asshownin
Figure2.
Figure2
1.Linkassembly4.20–3/4to22–5/8inches
2.Supportarm5.Aeratormountingtabs
3.Mountingtabsinside
•Ifthedistancebetweenthelowermounting
tabsontheaeratorisbetween26.27and
28.11inches(ProCore864),positionthelink
pinsinthesupportarmswiththemounting
tabsoutside,asshowninFigure3.
2

Figure3
1.Linkassembly4.26.27to28.11inches
2.Supportarm5.Aeratormountingtabs
3.Mountingtabsoutside
C.Mountalinkpinassemblytoeachsupportarm
andaeratormountingtabwithawasherand2
jamnuts(Figure4).
Figure4
1.Linkpinassembly4.Washer
2.Aeratormountingtab5.Jamnuts
3.Supportarm6.Optionalmountinghole
2.Looselymountthesupportarmstothehitchcross
with8screws(1/2x4inch),16washersand8
locknuts.PositionasshowninFigure5.
Figure5
1.Hitchcross2.Supportarm
3.Securethelowerhitchcrosstabtotheaerator
bracketwithlinkpinandlynchpin(Figure6).
Figure6
1.Lowerhitchcross3.Lynchpin
2.Linkpin4.Aeratorbracket
4.Tightenthenutssecuringthehitchcrosstothe
supporttubes.
5.Inserttherightandleftlowerlinkarmsontothelink
pinsandsecurewithlynchpins(Figure7).
Figure7
1.Lowerlinkarms2.Lynchpins
3

6.Connectthehitchupperlinktohitchcrosstaband
securewithlinkpinandlynchpin(Figure8).
Figure8
1.Hitchcrosstab3.Linkpin
2.Hitchupperlink4.Lynchpin
7.Rotatetheadjustinglinktotightenthelink(Figure9).
Donotovertightentoraisethebackendofthe
aeratorofftheground.
Figure9
1.Locknut2.Adjustinglink
8.Tightenlocknuttosecureupperlinkintoposition
(Figure9).
9.Mountthepinassemblytothebackofthehitch
crosswith4screws(1/2x1-3/4inch),8washers
and4locknuts(Figure10).Usethecentermounting
positionfortheProCore880andProCore864
aeratorsandtheoffsetpositionforthe660aerator
asshowninFigure10.
Figure10
1.Pinassembly2.Hitchcross
10.Insertapipespacerandthepivothitchontothepin
assembly(Figure11).
Figure11
1.Locknut4.Pivothitch
2.Washer5.Pinassembly
3.Pipespacer
11.Insert3pipespacersand2washersontothepin
assembly.Securetheassemblywitha1inchlocknut
(Figure11).
4

2
MountingtheTow-Arms
Partsneededforthisprocedure:
1Towarm,R.H.
1Towarm,L.H.
2Flagpin
2Screw(3/8x1–1/4inch)
2Flangenut
1Mounttab
4Screw(1/2x2–1/4inch)
8Washer
4Locknut
Procedure
1.Mountatow-armtoeachtabonthefrontofthe
coreprocessorwithaagpin(Figure12).Secure
theagpinstothetow-armswith3/8x1-1/4inch
screwsandangenuts.Positionthetow-armsas
showninFigure12.
Figure12
1.Tow-arm2.Flagpin
2.Securethemounttabbetweenthefrontofthe
tow-armswith4screws(1/2x2-1/4inch),8
washersand4locknuts.Positionthetabasshown
inFigure13.Usethefrontsetofholesforthe660
aeratorandtherearsetofholesfor864and880
aerators.
Figure13
1.Mounttab3.Holesusedfor660aerator
2.Holesusedfor864&880
aerators
3
MountingtheCoreProcessor
toAerator
Partsneededforthisprocedure:
2Hitchpin
2Lynchpin
Procedure
1.Usingatiedownorrope,securethetow-armhitch
platetotheframehitchpivotwhileraisingthe
tow-armforinstallation(Figure14).
5

Figure14
1.Tiedownorrope3.Framehitchpivot
2.Towarmhitchplate
2.Backthetractor/aeratorintopositioninfrontofthe
coreprocessor.
3.Removethetiedownorropeandlowerthetowarm
hitchplateintotheaeratorhitchpivot(Figure15).
Figure15
1.Towarmhitchplate2.Aeratorhitchpivot
4.Aligntheholeinthetowarmhitchplatewiththe
lowerholesintheaeratorhitchpivot(Figure16).
5.Securethetowarmhitchplatetotheaeratorhitch
pivotwithahitchpinandlynchpin(Figure16).
6.Lowertheaeratortotheground
7.Securethepitchcontrollinktothetopholesinthe
aeratorhitchpivotandtheframehitchpivotwith
hitchpinsandlynchpins(Figure16).
•Connectthecontrollinktotherearholesinthe
framehitchpivotwhenoperatingaProCore660
aerator.
•Connectthecontrollinktothefrontholesinthe
framehitchpivotwhenoperatingProCore864
and880aerators.
Figure16
1.Pitchcontrollink3.Rearmountingholes
2.Frontmountingholes
8.Routethehydraulichosestothetractorandconnect
tothequickcouplers.Makesurethehydraulichoses
areproperlyconnectedtotheprocessorandthe
tractor.
9.Routethecontrolharnesstothetractoroperators
position.
10.Securethehydraulichosesandthewireharnessto
thetow-armswithcableties.
Important:Whenturningthetractortothe
rightorleft,makesurethehydraulichosesdo
notbecomedisconnectedordamaged.
6

Notes:
7

TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheToro®Companyanditsafliate,ToroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
CommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance
andadjustmentsstatedinyourOperator’sManual.Failuretoperform
requiredmaintenanceandadjustmentscanbegroundsfordisallowinga
warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during
normalProductoperationinclude,butarenotlimitedto,brakes
padsandlinings,clutchlinings,blades,reels,bedknives,tines,
sparkplugs,castorwheels,tires,lters,belts,andcertainsprayer
componentssuchasdiaphragms,nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,
fertilizers,water,orchemicals,etc.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damageto
seatsduetowearorabrasion,wornpaintedsurfaces,scratched
decalsorwindows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowill
makethenaldecisionwhethertorepairanyexistingpartorassemblyor
replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.
NoteRegardingDeepCycleBatteryWarranty:
Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey
candeliverduringtheirlifetime.Operating,recharging,andmaintenance
techniquescanextendorreducetotalbatterylife.Asthebatteriesinthis
productareconsumed,theamountofusefulworkbetweencharging
intervalswillslowlydecreaseuntilthebatteryiscompletelywornout.
Replacementofwornoutbatteries,duetonormalconsumption,isthe
responsibilityoftheproductowner.Batteryreplacementmayberequired
duringthenormalproductwarrantyperiodatowner’sexpense.
MaintenanceisatOwner’sExpense
Enginetune-up,lubricationcleaningandpolishing,replacementof
ItemsandConditionsNotCoveredlters,coolant,andcompleting
RecommendedMaintenancearesomeofthenormalservicesToro
productsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.Somestatesdonotallowexclusions
ofincidentalorconsequentialdamages,orlimitationsonhowlongan
impliedwarrantylasts,sotheaboveexclusionsandlimitationsmaynot
applytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir
ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot
applytotheEmissionsControlSystemWarranty.RefertotheEngine
EmissionControlWarrantyStatementprintedinyourOperator’sManual
orcontainedintheenginemanufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
374-0253RevA