Toro 04119 User manual

1
All Rights Reserved
Printed in the USA
W2003 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Out Front Brush Kit
Greensmaster 800, 1000 & Flex 21
Model No. 04119
Form No. 3355–228 Rev A
Installation Instructions
1. Position the machine on a level surface. Stop engine.
Note: Steps 2 thru 6 pertain to the Greensmaster Flex
21 only. Steps 7 thru 12 pertain to the Greensmaster
800/1000 only. All remaining steps pertain to all.
2. Remove the capscrew and washer securing the left end
of the front frame to the tab on top of the cutting unit
(Fig. 1).
1
Flex 21
Figure 1
1. Front frame
3. Mount a L.H. brush bracket to the front frame and tab
with the M10–1.5 x 30 capscrew and washer
previously removed (Fig. 2).
3
1
2
Flex 21
4
5
Figure 2
1. Brush bracket (L.H.)
2. Hole
3. Level adjustment screw
4. Jam nut
5. Locknut
Note: The bracket is to be positioned so the hole in the
bottom is to the front. The bracket should fit over the end
of the front frame and tab.
4. Loosely mount the level adjustment screw to the brush
bracket with a jam nut and a lock nut (Fig. 2).
5. Mount a brush spring and brush rod to the brush
bracket with (2) 1/4–20 x 1–1/2” lg. capscrews,
spacers and lock nuts (Fig. 3).
12
3
4Flex 21
Figure 3
1. Brush bracket (L.H.)
2. Brush spring
3. Brush rod
4. Spacers (2)
6. Repeat the procedure on the opposite side of the
machine.
7. Remove (2) capscrews and washers securing grass
catcher mounting rod to left sideplate (Fig. 4).
1
GR 800 & 100
Figure 4
1. Grass catcher mounting
rod
8. Resecure the grass catcher mounting rod to the left
sideplate with (2) new fully threaded 5/16–18 x 1–1/2”
lg. capscrews and the (2) washers that were previously
removed (Fig. 5).

2
9. Insert the L.H. brush bracket onto the capscrews and
secure with (2) locknuts (Fig. 5).
1
2
GR 800 & 100
3
4
Figure 5
1. Brush bracket (L.H.)
2. Level adjustment screw
3. Jam nut
4. Lock nut
Note: The bracket is to be positioned so the hole in the
bottom is to the front.
10. Loosely mount the level adjustment screw to the brush
bracket with a jam nut and a lock nut (Fig. 5).
11. Mount a brush spring and brush rod to the brush
bracket with (2) 1/4–20 x 1–1/2” lg. capscrews,
spacers and lock nuts (Fig. 6).
1
2
3
4
Figure 6
1. Brush bracket (L.H.)
2. Brush spring
3. Brush rod
4. Spacers (2)
12. Repeat the procedure on the opposite side of the
machine.
13. Mount a brush tab to each end of the brush with (2)
capscrews, washers and locknuts. Position the tabs as
shown in figure 7. Use the outer sets of holes for
installation on a Flex 21 or GR 1000. Use the inner
holes for the GR 800. Cut each end of brush off at the
outer holes for use on a GR 800.
14. Secure a brush rod mounting bracket to each brush tab
with (2) M6–1 x 20 flange head screws and flange nuts
(Fig. 7).
1
3
4
5
2
Figure 7
1. Brush rod
2. Brush rod mounting
bracket
3. Brush tab
4. Brush
5. Brush weight (Optional)
15. Adjust the operating height of the brush and level it by
rotating the adjustment screws to the desired position.
16. Rotate the brush upward and secure the rods into the
brush springs when the brush is not required.