Toro 07320 User manual

FormNo.3389-927RevB
CabKit
Workman®MD/MDE/MDX/MDXDUtilityVehicle
ModelNo.07320—SerialNo.315000001andUp
InstallationInstructions
Safety
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
SafetyandInstructional
DecalsSafetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal93-9850
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
decal117-4955
117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
decal130-5964
130-5964
1.Warning—intheeventofanemergency1)Pullthelocking
pinoutofeachhinge;2)Pushthefrontwindowouttoexit.
©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3389-927*B

decal130-5439
130-5439
1.ReadtheOperator’sManualforinformationonfuses.4.Windshieldspray
2.Windshieldwiper(15A)5.Windshieldwiper
3.Lights(15A)
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–RemovetheROPSassembly.
3Compressionspring2Installthecompressionspring.
Floormount2
Nut(3/8inch)6
Bolt(3/8x1inch)4
Bolt(5/16inch)2
Nut(5/16inch)2
Bolt(3/8x7/8inch)2
4
Washer2
Installtheoormounts.
Cabframe1
Bolts(3/8x7/8inch)4
Bolt(3/8x3/4inch)10
5Nuts(3/8inch)10
Installthecabframe.
Side-platepanels2
Bolts(1/4inch)4
6Side-platefoampanel2
Installthesidepanels.
Seat-beltanchors2
Bolts(3/8x3/4inch)4
Nuts(3/8inch)4
Seatbeltreceiverend2
Bolt(7/16inch)4
Nut(7/16inch)4
Seat-beltbracket2
Seatbelts2
7
Bolt(3/8x7/8inch)2
Installtheseatshroud.
Wireharness1
Cliptie1
Plug1
8Fuse(30A)1
Routethewireharness.
MediaandAdditionalParts
DescriptionQty.Use
12VPowerPlugAdapterKit1ThiskitisneededfortheWorkmanMDEUtilityVehicle
only.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Raisethebeduntiltheproprodisfullyengaged;
refertotheOperator’sManual.
4.Shutofftheengineandremovethekey.
5.Disconnectthebattery;refertotheOperator’s
Manual.
2
RemovingtheROPS
Assembly
NoPartsRequired
RemovingtheROPSAssembly
IfyourmachinedoesnothaveaROPSassembly,
proceedtostep3InstallingtheCompression
Spring(page4).
RemovetheboltsandnutsthatsecuretheROPS
assemblytotheframeofthemachineasshownin
Figure1andremovetheROPSassembly.
Note:Donotremovetheseatbeltanchorsthatare
securedontheframe.
g026674
g026674
Figure1
3
InstallingtheCompression
Spring
Partsneededforthisprocedure:
2Compressionspring
Procedure
Important:For2015andoldermodels,youmust
orderthe2compressionsprings(ToroPartNo.
117-4847)forinstallation.
For2016andnewermodels,thecompression
springsareincludedinthiskit.
1.Raisethefrontofthemachineofftheground
andsupportitwithjackstands.
2.Removethecurrentshockassembliesasshown
inFigure2.
g026473
Figure2
3.Usingaspringcompressor,removethecurrent
springsandinstallthespringsfromthiskit.
4.Installtheshockassembliesandturnthem3
clicksupfromthelongestposition.
Note:RefertotheServiceManualforfurther
instructionsonreplacingthespringandchecking
thefrontendtoeofthetires.
5.Torquetheboltsto95to122N∙m(70to90ft-lb).
4

4
InstallingtheFloorMounts
Partsneededforthisprocedure:
2Floormount
6Nut(3/8inch)
4Bolt(3/8x1inch)
2Bolt(5/16inch)
2Nut(5/16inch)
2Bolt(3/8x7/8inch)
2Washer
Procedure
1.Securetheoorpanelstotheframeasshown
inFigure3.
g026277
Figure3
1.Bolt(5/16inch)5.Nut(3/8inch)
2.Bolt(3/8x7/8inch)6.Bolt(3/8x1inch)
3.Washer7.Nut(3/8inch)
4.Nut(5/16inch)
2.Torquethe2bolts(3/8x7/8inch)and4bolts
(3/8x1inch)to37to45N∙m(27to33ft-lb).
3.Torquethe2bolts(5/16inch)to1978to2543
N∙cm(175to225in-lb).
5
InstallingtheCabFrame
Partsneededforthisprocedure:
1Cabframe
4Bolts(3/8x7/8inch)
10Bolt(3/8x3/4inch)
10Nuts(3/8inch)
Procedure
Liftthecabframeusingtheliftingpointsandplaceit
onthemachine(Figure4).
g026497
g026497
Figure4
1.Liftingpoints
Securetheframetothemachineusing10bolts(3/8
x3/4inch),10nuts(3/8inch),and4bolts(3/8x7/8
inch)asshowninFigure5.
g026425
1
g026425
Figure5
1.Bolt(3/8x7/8inch)
Torquetheboltsto37to45N∙m(27to33ft-lb).
5

6
InstallingtheSidePanels
Partsneededforthisprocedure:
2Side-platepanels
4Bolts(1/4inch)
2Side-platefoampanel
InstallingtheSide-PlatePanels
1.Fastenthemountingplatesontothecabusing4
bolts(1/4inch)asshowninFigure6.
2.Torquetheboltsto1017to1243N∙cm(90to
110in-lb).
3.Removethepaperbackingfromthedoublestick
tapeonthemountingplates(Figure6).
g026279
Figure6
1.Foampanel3.Bolts(1/4inch)
2.Mountingplates4.Double-sticktape
4.Installthefoampanelsontotheassembly
(Figure6).
7
InstallingtheSeatBelts
Partsneededforthisprocedure:
2Seat-beltanchors
4Bolts(3/8x3/4inch)
4Nuts(3/8inch)
2Seatbeltreceiverend
4Bolt(7/16inch)
4Nut(7/16inch)
2Seat-beltbracket
2Seatbelts
2Bolt(3/8x7/8inch)
InstallingtheSeatBelts
1.MountaseatbeltbrackettoeachROPStab
with2bolts(3/8inch)asshowninFigure7.
g026673
Figure7
1.Bolt(7/16inch)3.Nut(7/16inch)
2.Bolt(3/8x7/8inch)
2.Torquethe4bolts(3/8inch)to37to45N∙m(27
to33ft-lb).
3.Mounttheretractableendofeachseatbelt
assemblytoeachseatbeltanchorbracketwith
abolt(7/16inch)andanut(7/16inch)asshown
inFigure7.
Note:Ifyourmachinewasalreadyequipped
withaROPSassembly,theseatbeltanchors
shouldalreadybeinstalled;proceedto8Routing
theWireHarness(page8).
4.Torquethe2bolts(7/16inch)to67to83N∙m
(49to61ft-lb).
6

5.Securetheleftandrightseatbeltanchortothe
frontframewith4bolts(3/8x3/4inch)and4
nuts(3/8inch)asshowninFigure8.
g026308
Figure8
6.Torquethe4bolts(3/8x3/4inch)to37to45
N∙m(27to33ft-lb).
7.UsingthedimensionsshowninFigure9,locate,
mark,anddrill2holesinthetopoftheseat
shroud.
Important:Usecautionwhendrillingthese
holes;electricalcomponentsandcontrol
cablesarelocatedundertheseatshroud.
1
2
g026313
g026313
Figure9
1.21mm(2.1cm)2.51mm(2inches)
8.Insertthemountingsideofthereceiverendof
eachseatbeltlockassemblyinto1ofthenewly
drilledholesintheseatbase(Figure10).
g026314
Figure10
9.Mountthereceiverendofeachseatbelt
assemblytoeachseatbeltanchorwithabolt
(7/16inch)andnut(7/16inch)asshownin
Figure10.
10.Torquetheboltsto67to83N∙m(49to61ft-lb).
7

8
RoutingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
1Cliptie
1Plug
1Fuse(30A)
Procedure
Thereare2optionsforroutingthewireharness.
Oneoptionisroutingtheharnessunderthecontrol
panelasshowninthetopimageonFigure11.Install
thecliptieinthelowerholeonthesidepanelandthe
pluginthetophole.
Theotheroption,BoxBinFigure11,requiresthatyou
drillaholeintotheconsole.Installthecliptieinthetop
holeonthesidepanelandtheplugintothelowerhole.
Important:Usecautionwhendrillingthishole;
electricalcomponentsandcontrolcablesare
locatedundertheseatshroud.
g026280
A
B
g026280
Figure11
Connecttheringterminalontheharnesstothe
groundingblockandinsertthefuseblockconnector
intoanavailablefuseblockconnection(Figure12).
Ifafuseblockconnectionisnotavailable,adda
fuseblocktothefuseblockgrouping.Contactyour
AuthorizedServiceDealerformoreinformation.
g027556
Figure12
1.Groundblock3.Fuseblock
2.Wireharness
Lowerthebedandconnectthebattery;refertothe
Operator’sManual.
8

ProductOverview
Controls
ControlPanel
WindshieldWiperSwitch
Pushthetopoftheswitchtoactivatethewindshield
wipers(Figure13).
g026274
Figure13
1.Windshieldwipercontrol2.Lightswitch
LightSwitch
Pushthelightplatetoturnonthelight(Figure13).
WindshieldLatch
Liftuponlatchestoopenthewindshield(Figure14).
PressinthelatchtolockthewindshieldintheOPEN
position.Pulloutanddownonthelatchtocloseand
securethewindshield.
g026672
g026672
Figure14
1.Windshieldlatch
9

Notes:

Notes:

DeclarationofIncorporation
ModelNo.SerialNo.ProductDescriptionInvoiceDescriptionGeneralDescriptionDirective
07320315000001andUp
CabKit,Workman
MD/MDE/MDX/MDXD
UtilityVehicle
CAB-MIDDUTYWORKMANUtilityVehicle2006/42/EC,
2000/14/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.
Certied:AuthorizedRepresentative:
MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium
JohnHeckel
Sr.EngineeringManagerTel.+3216386659
8111LyndaleAve.South
Bloomington,MN55420,USA
June1,2017