Toro 30509 User manual

FormNo.3425-196RevA
QuickAttachFrontFrame
Groundsmaster®360Multi-PurposeMachine
ModelNo.30509—SerialNo.402800001andUp
InstallationInstructions
Important:TheGroundsmaster360mustbeequippedwiththeElectricalAccessoryKit,Part115-0019,
tooperatetheQuickAttachFrontFrameKit.
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
Safety
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal133-8061
133-8061
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3425-196*A

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Removethecuttingdeck.
Frontattachmentframe1
Hydraulictube,shorter1
2Hydraulictube,longer1
Mountthehydraulictubestothefront
attachmentframe.
Screw(1/2x1-1/4inches)4
Flangenut(1/2inch)11
Screw(1/2x4-1/2inches)6
Spacer4
Screw(1/2x3-1/4inch)1
Supportwasher2
3
Spacer1
Mountthefrontattachmentframe.
Tubeclamp1
Plate1
Tubeclamp1
Plate1
Carriagescrew2
4
Flangenut2
Installthehydraulictubeassemblies.
5Nopartsrequired–Mountthedriveshaft.
Switch2
6Decal1Installtheswitches.
7Nopartsrequired–Testtheattachment.
MediaandAdditionalParts
DescriptionQty.Use
Installationinstructions1Usetoinstallkit
Lockpin1Usetosecuretheattachmenttotheliftframe
Hairpincotter1Usetosecuretheattachmenttotheliftframe
2

1
RemovingtheCuttingDeck
NoPartsRequired
Procedure
1.Parkmachineonalevelsurfacewiththecutting
deckinthefullyraisedposition.Shutoffthe
engine,engagetheparkingbrakeandremove
thekey.
Note:Whenthecuttingdeckisintheraised
position,thepulllinktorsionspringtensionis
reducedmakingitmucheasiertodisconnectthe
pulllinksfromthemachine.
2.Disconnectthepulllinkfromeachsideofthe
machineasfollows:
CAUTION
Becarefulwhendisconnectingthepull
links.Thepulllinktorsionspringsmay
causesomerotationofpulllinksduring
theremovalprocess.
•Removetheshoulderscrewthatsecuresthe
retainerpintothecarrierframe(Figure1).
g015495
Figure1
1.Shoulderscrew3.Ringpinsandclevispins
2.Retainerpin
•Carefullyslidetheretainerpinfromcarrier
frameandthepulllink.
3.Notethelocationoftheheight-of-cutpininthe
height-of-cutbracketforre-assemblypurposes
(Figure2).Removetheheight-of-cutpinfrom
theheight-of-cutbracket.
g014263
Figure2
1.Height-of-cutpin
4.Positionsuitablefurnituredolliesunderthe
cuttingdeck.
5.Starttheengineandfullylowerthecuttingdeck
ontothefurnituredollies.Shutofftheengine
andremovethekeyfromtheignitionswitch.
WARNING
Donotstarttheengineandengage
thePTOswitchwhenthePTOshaftis
disconnectedfromthecuttingdeck.If
theengineisstartedandthePTOshaft
isallowedtorotate,seriouspersonal
injuryandmachinedamagecouldresult.
RemovethePTOfusefromfuseblockto
preventunintentionalengagementofthe
PTOclutch.
6.Lifttheoorplate,exposingthetopofthecutting
deck.
3

7.DisconnecttheendyokeofthePTOshaftfrom
cuttingdeckgearboxshaftasfollows.
•Removetherollpinfromtheendyokeand
thegearboxshaft(Figure3).Retaintheroll
pinforre-use.
g015519
Figure3
1.Gearbox2.PTOshaftendyoke
•Loosenthe2capscrewsandlocknuts
(Figure3).
•Slidethedriveshaftendyokefromgearbox
shaftandtiethemuptotheframeforsupport.
8.Removethe4ringpinsandclevispinsthat
securethedeckliftchainstotheadjustment
clevisesonthecuttingdeck(Figure1).
9.Rollthecuttingdeckawayfromthemachine.
2
MountingtheHydraulic
TubestotheFront
AttachmentFrame
Partsneededforthisprocedure:
1Frontattachmentframe
1Hydraulictube,shorter
1Hydraulictube,longer
Procedure
1.Looselyinstalltheshorterhydraulictubetothe
straightttingonthevalve(Figure4).
2.Looselyinstallthelongerhydraulictubetothe
straightttingonthemanifold(Figure4).
g015534
Figure4
1.Shorterhydraulictube3.Longerhydraulictube
2.Valve4.Manifold
4

3
MountingtheFront
AttachmentFrame
Partsneededforthisprocedure:
4Screw(1/2x1-1/4inches)
11Flangenut(1/2inch)
6Screw(1/2x4-1/2inches)
4Spacer
1Screw(1/2x3-1/4inch)
2Supportwasher
1Spacer
Procedure
1.Figure5showsthetopviewofthelocation,
positioning,andsizeofthefastenersused
tosecurethefrontattachmentframetothe
undersideofthetractionunitframe.
g015496
Figure5
1.Frontattachmentframe5.Screw(1/2x3–1/4
inches),supportwashers,
andlocknut(1/2inch)
2.Screw(1/2x1-1/4inches)
andangenut(1/2inch)
6.Lockpin
3.Screw(1/2x4-1/2inches)7.Hairpincotter
4.Spacer
2.Guidetheshorterhydraulictubeassembly
(Figure4)aroundandabovethetractioncontrol
rod.
3.Positionthefrontattachmentframeunderthe
frontofthemachine(Figure6).
4.Raisethefrontattachmentframewhilealigning
themountingholeswiththemountingholesin
theframechannelsandthefrontframecross
plate(Figure6).
g015497
Figure6
1.Screw(1/2x1-1/4inches)
andangenut(1/2inch)
3.Screw(1/2x4-1/2inches),
spacer,andangenut(1/2
inch)
2.Screw(1/2x4-1/2inches)
andangenut(1/2inch)
4.Screw(1/2x3-1/4inches),
supportwashers,and
locknut(1/2inch)
5.Onthefrontoftheattachment,securetheouter
hole,oneachside,totheframechannelswitha
screw(1/2x4-1/2inches)andaangenut(1/2
inch)asshowninFigure6.
6.Ontherearoftheattachment,looselyinstall
eachsidetotheframechannelswith2screws
(1/2x1-1/4inches)andangenuts(1/2inch)as
showninFigure6.
7.Usingtheremaining4mountingholes,secure
theattachmenttotheframecrossplatewith
screws(1/2x4-1/2inches),spacers,andange
nuts(1/2inch)asshowninFigure6).Position
thespacersbetweenthescrewheadandthe
crossplate.
8.Tightenthefastenersto91to113N⋅m(67to
83ft-lb).
5

9.Securethetoplinkassemblytotheaxlesupport
withascrew(1/2x3-1/4inches),2support
washers,spacer,andalocknut(1/2inch)as
showninFigure5andFigure6.
Note:Thewashersaretobepositionedonthe
outsideoftheearsontheaxlesupport.Figure
7).
g015950
Figure7
1.Locknut(1/2inch)3.Supportwasher
2.Spacer4.Screw(1/2x3-1/4inches)
10.Torquethescrewto91to113N⋅m(67to83
ft-lb).
4
InstallingtheHydraulic
TubeAssemblies
Partsneededforthisprocedure:
1Tubeclamp
1Plate
1Tubeclamp
1Plate
2Carriagescrew
2Flangenut
Procedure
1.Placeadrainpanunderthecapsonthe
hydraulictubes(Figure8).
2.Removethecapsfromthehydraulictubeson
themachine(Figure8).Removethecapsoneat
atimeasinstallingthetubestopreventexcess
hydraulicuidloss.
g015520
Figure8
1.Hydraulictubecaps
6

3.Connecttherearendoftheshorterhydraulic
tubetothetubeonthemachine(Figure9).
g015521
Figure9
1.Shorterhydraulictube5.Tubeclamp,small
2.Valve6.Tubeclamp,large
3.Longerhydraulictube7.Plate,small
4.Manifold8.Plate,large
4.Connecttherearendofthelongerhydraulic
tubetothetubeonthemachine(Figure9).
5.Tightenconnections.
6.Looselysecuretheshorterhydraulictubetothe
adjacenttube,onthemachine,withthesmaller
tubeclamp,plate,carriagescrew,andange
nut,asshowninFigure9.
7.Looselysecurethelongerhydraulictubetothe
adjacenttube,onthemachine,withthelarger
tubeclamp,plate,carriagescrew,andange
nut,asshowninFigure9.
8.Tightenthecarriagescrewsandnuts.
5
MountingtheDriveshaft
NoPartsRequired
Procedure
1.Whilealigningthedriveshaftmountingholes
withthejackshafthole,slidethedriveshaftonto
theattachmentjackshaft(Figure10).
g015499
Figure10
1.Driveshaft2.Jackshaft
2.Securethedriveshafttothejackshaftwiththe
rollpinpreviouslyremoved.
3.Tightenthe2driveshaftcapscrewsand
locknuts.
7

6
InstallingtheSwitches
Partsneededforthisprocedure:
2Switch
1Decal
Procedure
1.Useaknifetocutouttheprovideddecal.
2.Removetheknock-outbypressingonitfrom
insidetheconsole.
3.Installthedecalbetweentheswitchholes.
g015952
Figure11
1.Switches.2.Decal
4.Installtheswitchesbypressingthemintothe
holes.
5.Connectthewireharnesstotheswitches.
7
TestingtheQuickAttach
FrontFrame
NoPartsRequired
Procedure
Testthemachinetoensurethatallcontrolsandparts
areworkingasexpected.
1.Starttheengine.
2.Raiseandlowerthequickattachfrontframe
toensurethatallfunctionsareworkingas
expected.
3.Shutofftheengine,engagetheparkingbrake,
andremovethekeyfromtheignitionswitch.
4.Checkforanyleaks.
Note:Ifthereareanyleaksorifthemachine
isnotperformingproperly,pleasereviewand
repeatthestepsinthismanualtoensurethat
everythingisconnectedproperly.
8

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasereadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
DANGER
Operatingonwetgrass,iceorslipperysteep
slopescancauseslidingandlossofcontrol.
Wheelsdroppingoveredgescancauseroll
overs,whichmayresultinseriousinjury,
deathordrowning.
Readandfollowtherolloverprotection
instructionsandwarnings.
Toavoidlossofcontrolandpossibilityof
rollover:
•Donotoperateneardrop-offsornear
water.
•Reducespeedanduseextremecautionon
slopes.
•Avoidsuddenturnsorrapidspeed
changes.Alwaysuseseatbelts
CAUTION
Thismachineproducessoundlevelsin
excessof85dBAattheoperatorsearandcan
causehearinglossthroughextendedperiods
ofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feet
andheadisrecommended.
g000504
Figure12
1.Warning—wearhearingprotection
OperatingtheFront
Attachment
Tooperatethefrontattachment,usetherocker
switchesasindicatedinFigure13.
g268384
Figure13
1.Frontattachraiseandhold3.Swingfrontattachment
right
2.Taptooatfrontattach
down.Holdtopower
down.
4.Swingfrontattachmentleft
Important:Donotholddownthepowerdown
switchoncetheattachmenthasbeenfully
lowered;thiscancausesignicanthydraulic
systemdamageandresultinfrontattachment
damage.
Tousefrontattachments:
Removethemowerdeckasshownin1Removingthe
CuttingDeck(page3),thenmountthedriveshaftas
shownin5MountingtheDriveshaft(page7).
Important:Thedriveshaftcannotbemountedto
thefrontattachmentwiththedeckinstalled,or
elsethemachinewillbedamaged.
WARNING
Usingnon-poweredfrontattachmentswith
thefrontdeckinstalledcouldinjuresomeone
ordamagethemachine.
Donotusenon-poweredfrontattachments
withthefrontdeckinstalled.
9

Tousethemower:
1.Cleanandgreaseallfrontattachments.
2.Removethedriveshaft.
3.Installthefrontdeck.
Attachments
ReadtheOperator'sManualsuppliedwiththe
attachmentbeforeoperating.
Ensurethatthehydraulicquickcouplersarefreeof
anycontaminantsbeforeconnecting.
Keeptheoutputshaftoiledtopreventrust.
DonotoperatethePTOwiththeattachmentinthe
raisedposition.NoisefromthePTOdrivelinewillbe
evident.
Installtheattachmentasfollows:
•Removeanyattachmentfromthemachine.Follow
attachmentsupplier'srecommendationforsafe
blockingandstorage.
•Drivethemachineintopositionbehindthe
attachmentadapter.Raisethemachineadapter
intotheattachmentadapter.
•Securetheadapterstogetherwiththeattachment
pinandhairpincotterasshowninFigure14.
Formoreabusiveloadinganutandboltmaybe
substituted.
g004972
Figure14
1.Attachmentpin3.Machineadapter
2.Cotterpin4.Attachmentadapter
FrontAttachtoMowerDeck
Conversion
Removingthedeck
1.Onaatlevelsurfaceraisedecktohighest
position.
2.Place2furnituredolliesundereachendofthe
deckandloweritsoitrestsonthedollies.
3.Removethebolts(5/16inch)andremovethe
pinsfromthedrag-linksoneachsideofthedeck.
4.Removethefourretainerclipsandclevispins
fromthechainssuspendingthedeck.
5.Removetherollpinandloosenthebolts
securingthedriveshafttothedeck.
6.Slidethedriveshaftoffofthedeckgearboxand
secureittotheframeofthemachinewitha
bungiecordorstrap.
7.Thedeckcannowberolledoutfromunderthe
machine.
8.Ifpreparingthemachineforwinterwork,itwould
beadvisabletoremovethedeckhangingchains.
Attachingthedeck
1.Ifthedeckchainswereremovedfromthelift
arms,reinstallthem.
2.Raisethedrag-linksonthedeckwithaprybar
andplaceablock(6x2x4inch)undereach
onetoliftthearmup.Usecaution,asthere
willbeenergystoredinthetorsionspring.
3.Raisethefrontofthemachinesothereis
enoughclearancetoslidethedeckunderneath,
andlineupslotswiththedrag-link.
4.Slowlylowerthemachineoverthedraglinks
untiltheholeslineupintheframe.Insertthe
pinsandsecureitwithbolts(5/16inch).
5.Raisethemachineslightlyuntiltheblockcanbe
easilyremovedfromunderneaththedrag-links.
6.Lowerthemachineuntilthechainscanbe
attachedwithclevispinsandretainerclips.The
machinemyneedtobestartedandtheliftarms
loweredtothelowestpositionsothechainswill
reachthedeck.
7.Afterthedeckisattached,slidethedriveshaft
overthegearboxsplineuntiltheholesare
aligned.Inserttheroll-pinsandtightenthetwo
boltsonthedriveshaft.
8.Startthemachineandraisethedeckhigh
enoughtoremovethefurnituredollies.
9.Toadjustandverifytheheightofcut,consultthe
Owner'sManual.
10