Toro 03611 User manual

FormNo.3425-165RevA
2PostROPSExtensionKit
Groundsmaster®4300andReelmaster®5010SeriesTractionUnit
ModelNo.03611—SerialNo.400000000andUp
InstallationInstructions
Important:WheninstallingthiskitwiththeSafetyandSecurityCageKit,usebothinstallation
instructionstogether.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal133-0980
133-0980
1.Headlight—on4.Overheadlight—off
2.Headlight—off5.Wipers—off
3.Overheadlight—on6.Wiperuid—on
decal133-1027
133-1027
1.Fan—max2.Fan—off
©2018—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3425-165*A

Installation
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,engagetheparkingbrake,lowerthecuttingunits,shutoffthe
engine,andremovethekey.
2.Tipuptheseat,openthehood,andremovethehoodsaddle(Figure1).
g211620
Figure1
1.Hoodsaddle
3.Iftherearelightsontherollbarposts,removethelightsandmountinghardwarefromtherollbarposts
(Figure2).
Note:Retainthelightsandhardwareforinstallingthelightsaftercompletingthisinstallation.
2

g263121
Figure2
1.Rearroofmount11.Largeholeplug21.Thumbscrewknob31.Serialplate
2.Leftupperbracket12.Smallholeplug22.Retainernut32.Poprivet
3.Leftbrace13.Flangenut(5/16inch)23.Sunshade33.Grabhandle
4.Frontmount14.Hex-headangebolt(3/8x
1inch)
24.Hex-angebolt(5/16x1
inch)
34.Mediumholeplug
5.Rightupperbracket15.Flangenut(3/8inch)25.Sealingwasher35.Upperchannelmount
6.Rightbrace16.Rivet26.Hex-headangebolt(1/4x
1inch)
36.Leftrollbarmount
7.Frontroofmount17.Clip27.Upperrightpostcover37.Sidechannelmount
8.Lowerbracketmount18.Rectangleholeplug28.Upperleftpostcover38.Rightrollbarmount
9.Controlpanel19.Speednut29.Lowerleftpostcover39.Wireharness
10.Hex-headangebolt(5/16
x3/4inch)
20.Fusecoverplate30.Lowerrightpostcover40.Screw(1/4x5/8inch)
3

2
AssemblingtheKit
Partsneededforthisprocedure:
1Rearroofmount
1Leftupperbracket
1Leftbrace
1Frontmount
1Rightupperbracket
1Rightbrace
1Frontroofmount
1Lowerbracketmount
1Controlpanel
54Hex-headangebolt(5/16x3/4inch)
2Panelplug
2Plasticplug
58Flangenut(5/16inch)
6Hex-headangebolt(3/8x1inch)
7Flangenut(3/8inch)
26Rivet
4Clip
4Holeplug
2Speednut
1Fusecoverplate
2Thumbscrewknob
2Retainernut
1Sunshade
4Hex-headangebolt(5/16x1inch)
4Sealingwasher
4Hex-headangebolt(1/4x1inch)
1Upperrightpostcover
1Upperleftpostcover
1Lowerleftpostcover
1Lowerrightpostcover
1Grabhandle
8Push-infastener
2Upperchannelmount
1Leftrollbarmount
4Sidechannelmount
1Rightrollbarmount
4

Procedure
Note:RefertoFigure2asyouperformthefollowingsteps.
Important:Whenyouinitiallyinstallcomponents,tightenthefasteners,thenloosenthemahalf
turn;youwilltightentheminstep11.
1.Installthefrontmountontotheoorpanelwithhex-headangebolts(3/8x1inch)andangenuts(3/8
inch)fromthekit(BoxAofFigure3).
g263106
Figure3
5

2.Installtherearroofmountontotheupperpartoftherollbarwithupperchannelmounts,hex-headange
bolts(5/16x3/4inch),andangenuts(5/16inch)(BoxBofFigure3).
Note:Ensurethatthemountiscenteredontherollbar.
3.Installtheleftandrightbracesontotheleftandrightsidesofthefrontmount,respectively,withhex-head
angebolts(5/16x3/4inch)andangenuts(5/16inch)(BoxCofFigure3).
4.Installtheleftandrightupperbracketsontotherearroofmountwithhex-headangebolts(5/16x3/4
inch)andangenuts(5/16inch)(BoxDofFigure3).
5.Attachtheleftandrightupperbracketstothetopoftheleftandrightbraces,respectively,withhex-head
angebolts(5/16x3/4inch)andangenuts(5/16inch)(BoxDofFigure3).
6.Installtheleftandrightrollbarmountstotheleftandrightupperbrackets,respectively,withhex-head
angebolts(5/16x3/4inch)andangenuts(5/16inch)(BoxAofFigure4).
g263109
Figure4
7.Installtheleftandrightrollbarmountstotherollbarwithsidechannelmounts,hex-headangebolts
(5/16x3/4inch),andangenuts(5/16inch)(BoxBofFigure4).
6

8.Installtherectangleandcircularholeplugsinthecontrolpanel(BoxAofFigure5).
g263110
Figure5
9.Installthefrontroofmountontotheleftandrightbraceswithhex-headangebolts(5/16x3/4inch)
andangenuts(5/16inch)(BoxBofFigure5.
10.Alignthemountingholesonthecontrolpanelwiththeholesinthefrontroofmount,andsecurethecontrol
panelontothefrontroofmountbyinsertingtherivetsintotheirrespectiveholesandpushingtheplunger
oneachrivetuntilitissecure(BoxCofFigure5).
11.Tightenallloosefastenerssecurely.
7

12.Installthefusecoverplatewithspeednuts,retainernuts,andthumbscrewknobs(Figure6).
g263104
Figure6
13.Installthelowerbracketmounttotheleftandrightbraceswithhex-headangebolts(5/16x1inch)
andangenuts(5/16inch)(BoxAofFigure7).
g263107
Figure7
14.Installthegrabhandlewithhex-headangebolts(5/16x3/4inch)andangenuts(5/16inch)(BoxBof
Figure7).
8

15.Installtheupperleftandlowerleftpostcoversontotheleftbracewithscrews(1/4x5/8inch)(Figure8).
g263105
Figure8
16.Installtheupperrightandlowerrightpostcoversontotherightbracewithscrews(1/4x5/8inch);use
Figure8forreference.
9

17.Installthesunshadeontothefrontandrearroofmountswithleftandrightroofmounts,hex-headange
bolts(1/4x1inch),sealingwashers,andclips(BoxAandBofFigure9).
g263108
Figure9
18.Installthemediumholeplugsintotheunusedholesintheleftandrightbraces(BoxCofFigure9).
3
InstallingtheWireHarness
Partsneededforthisprocedure:
1Wireharness
InstallingtheWireHarnessonAll
Machines
1.Disconnectthebattery;refertothetractionunit
Operator’sManual.
2.Installthewireharnessasfollowsandasshown
inFigure10throughFigure20:
Note:Thepowerharnessisrequiredonlyif
yourmachinehasoptionalpoweredaccessories.
A.Connectthepositiveterminaltothepositive
postonthestarter.
B.Connectthenegativeterminaltotheengine
ground.
C.Ensurethattheharnessdoesnotcontact
anyhotormovingparts,andsecureitin
placewithcableties.
3.Installthemagneticcablemountsasshownin
Figure10.
g219339
Figure10
Allmodels
1.Magneticcablemounts
10

InstallingtheWireHarnessona
MachinewithaYanmarEngine
g219341
Figure11
Yanmarengine
g219340
Figure12
Yanmarengine
1.Positivecableinstalledtopositivepostonstarter
g219338
Figure13
Yanmarengine
1.Groundcableinstalledtoengineground
g263152
Figure14
Yanmarengine;Neutralsensorundertheseat
11

InstallingtheWireHarnesson
aMachinewithaKubota1505
Engine
g219343
Figure15
Kubota1505engine
1.Positivecableinstalledtopositivepostonstarter
g219342
Figure16
Kubota1505engine
1.Groundcableinstalledtoengineground
g263152
Figure17
Kubota1505engine;Neutralsensorundertheseat
12

InstallingtheWireHarnesson
aMachinewithaKubotaD1105
Engine(HybridModels)
g219346
Figure18
KubotaD1105engine(hybridmodels)
g219344
Figure19
KubotaD1105engine(hybridmodels)
1.Positivecableinstalledtopositivepostonstarter
g219345
Figure20
KubotaD1105engine(hybridmodels)
1.Groundcableinstalledtoengineground
g263152
Figure21
KubotaD1105engine;Neutralsensorundertheseat
13

4
InstallingtheHoseGuides
Partsneededforthisprocedure:
1Lefthoseguide
1Righthoseguide
2Upperhoseguide
2Bracket
4Hex-headangebolt(3/8x1-1/4inch)
4Carriagebolt(1/4x3/4inch)
4Locknut(3/8inch)
4Locknut(1/4inch)
6Cabletie
Procedure
Installthelowerhoseguidesonallmachines.
Installtheupperhoseguidesonthehybridmachines.
1.Usethehex-headangebolts(1/4x3/4inch)
andlocknuts(1/4inch)toinstallthe2upper
hoseguidestothemachine(Figure22).
g263153
Figure22
1.Carriagebolt(1/4x3/4
inch)
5.Lefthoseguide
2.Locknut(1/4inch)6.Carriagebolt(3/8x1-1/4
inch)
3.Upperhoseguide7.Locknut(3/8inch)
4.Cabletie
2.Usethecarriagebolts(3/8x1-1/4inch)and
locknuts(3/8inch)toinstallthelefthoseguide
(Figure22).
3.Usethecarriagebolts(3/8x1-1/4inch)and
locknuts(3/8inch)toinstalltherighthoseguide
(notshown).
4.Securethehoseswiththe6cableties.
5
InstallingtheWeights
Partsneededforthisprocedure:
1Bumper
22Weight
4Bolt(1/2x5-1/4inch)
4Bolt(3/8x1-1/4inch)
4Locknut(1/2inch)
4Locknut(3/8inch)
Procedure
2peopleareneededtoinstalltheweights.
1.Removeanddiscardthenutsandboltssecuring
therearbumpertothetractionunit,andremove
anddiscardthebumper.
2.Usethe4shortbolts(3/8x1-1/4inch)and4
locknuts(3/8inch)toinstallthenewbumperto
therearofthemachine(Figure23).
14

g259463
Figure23
1.Bolt(3/8x1-1/4inch)3.Bumper
2.Locknut(3/8inch)
3.Usethe4longbolts(1/2x5-1/4inch)and4
locknuts(1/2inch)toinstalltheweightstothe
bumper(Figure24).
g259464
Figure24
1.Locknut(1/2inch)3.Bolt(1/2x5-1/4inch)
2.Weights
6
CompletingtheInstallation
NoPartsRequired
Procedure
Connectthebattery;refertothetractionunit
Operator’sManual.
15

Notes:

Notes:

Notes:

EuropeanPrivacyNotice
TheInformationT oroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIVACYNOTICE.
TheWayToroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.
Toro'sCommitmenttoSecurityofYourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.
AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailat[email protected].
AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0282RevC

TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourToroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:
ToroCommercialProductsServiceDepartment
ToroWarrantyCompany
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
952–888–8801or800–952–2740
E-mail:[email protected]
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired
maintenanceandadjustmentscanbegroundsfordisallowingawarranty
claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:
•Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.
•Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.
•ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal
Productoperationinclude,butarenotlimitedto,brakepadsand
linings,clutchlinings,blades,reels,rollersandbearings(sealedor
greasable),bedknives,sparkplugs,castorwheelsandbearings,tires,
lters,belts,andcertainsprayercomponentssuchasdiaphragms,
nozzles,andcheckvalves,etc.
•Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,lubricants,
additives,fertilizers,water,orchemicals,etc.
•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.
•Normalnoise,vibration,wearandtear,anddeterioration.
•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor
windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowillmake
thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace
it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy
underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.All
impliedwarrantiesofmerchantabilityandtnessforusearelimitedto
thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove
exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou
speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom
statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAirResources
Board(CARB).Thehourlimitationssetforthabovedonotapplytothe
EmissionsControlSystemWarranty.RefertotheEngineEmissionControl
WarrantyStatementsuppliedwithyourproductorcontainedintheengine
manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.374-0253RevD