Toro Groundsmaster 4500-D User manual

FormNo.3408-266RevE
CabKit
SerialNumber315000001andAfterGroundsmaster®4500/4700-D
orReelmaster®7000-DTractionUnit
ModelNo.30901—SerialNo.400000000andUp
Operator'sManual
Note:Theweightofthecabis318kg(700lb).Youneedaliftwitharatingof340kg(750lb)forliftingthecab.
Safety
ThisproductcomplieswithallrelevantEuropeandirectives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication.
SafetyandInstructional
DecalsSafetydecalsandinstructionsare
easilyvisibletotheoperatorandare
locatednearanyareaofpotential
danger.Replaceanydecalthatis
damagedormissing.
decal120-0250
120-0250
1.Slow-movingvehicle
decal130-0594
130-0594
1.Warning—readtheOperator’sManual;whensittinginthe
cab,alwayswearaseatbelt;wearhearingprotection.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3408-266*

decal130-5355
130-5355
1.Closetherearwindow.2.Raisethehood.
decal132-3253
132-3253
1.Movethesteeringcolumn
totheforwardposition.
4.Lowertheseatback.
2.Raisetheseatto
maximumheight.
5.Tilttheseatsideways.
3.Movetheseatforward.
decal130-0611
130-0611
1.Warning—1)Removethepin;2)Raisethewindows;3)
Exitthecab.
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachinebeforeyouinstall
thecabunit.
Left,frontmount1
Right,frontmount1
Left,rearmount1
Right,rearmount1
2
Rubberisolator4
Preparethecabmountinghardware.
Left,frontfoamseal1
Center,frontfoamseal1
Right,frontfoamseal1
Leftfoamseal1
Rightfoamseal1
Lefttankfoam1
Righttankfoam1
Left,rearfoamseal1
Right,rearfoamseal1
3
Rearfoamseal1
Applythefoamsealstothemountand
frame.
2

ProcedureDescriptionQty.Use
Left,frontmount1
Right,frontmount1
Bolt(3/8x1inch)7
Flangenut(3/8inch)5
Locknut(3/8inch)2
Left,rearmount1
4
Right,rearmount1
Installthemountstothemachine.
Cab1
Bolt(1/2x3-1/4inch)4
Washer(2-1/4inches)4
Washer(1-3/8inches)2
5
Locknut(1/2inch)4
Installthecabunittothemachine.
Left,rearpanelassembly1
Right,rearpanelassembly1
Bolt(1/4x3/4inch)6
Clipnut4
Flangenut(1/4inch)2
Upholsterypanel1
Insulationblanket1
6
Floortread1
Installthepanelsandoor.
Fitting(3/8NPTx0.625barb)2
Hoseclamp2
Right-angletting(3/4inch)1
Right-angletting(7/8inch)1
7
R-Clamp2
Installthehoses.
Washertank1
Tankmount1
Tankplate1
Carriagebolt(5/16x3/4inch)4
Flangenut(5/16inch)4
Swelllatch1
Swell-latchbushing1
Swell-latchnut1
8
R-Clamp1
Installthewashertankandmount.
9Cabletie5Connectthewireharness.
10Safetydecal1Applythesafetydecaltotherear
window.
11Nopartsrequired–Completetheinstallation.
3

1
PreparingtheMachine
NoPartsRequired
PositioningtheMachine
1.Clearalocationinyourworkspaceunderthe
hoistsystem.
Note:Verifythatyourhoistsystemiscapableof
safelysupportingthecabunitoverthemachine
duringtheinstallation.
2.Movethemachineunderneaththehoistand
engagetheparkingbrake.
3.Shutofftheengineandremovethekey.
4.Chockthewheelstopreventthemachinefrom
movingduringtheinstallation.
5.Removethebattery;refertotheOperator’s
Manual.
RemovingtheBattery
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
1.Unlatchandraisetheoperator'sconsolepanel
(Figure1).
g009985
Figure1
1.Operator'sconsolepanel2.Latch
2.Removetherubberbootsfromthebattery
terminals.
3.Removethenegativecable(black)fromthe
negative(-)terminalandthepositivecable(red)
fromthepositive(+)terminalofthebattery
(Figure2).
g009986
Figure2
1.Positive(+)terminal2.Negative(-)terminal
4.Removeandretainthebattery.
4

RemovingtheRollBarTopBolts
Important:Useanassistanttosupporttheroll
barwhenyouremovetheboltssecuringittothe
machine.
1.Removeandretaintheboltsecuringthestorage
compartmentlocatedontheleftsideofthe
machine(Figure3).
g030642
Figure3
1.Bolt2.Storagecompartment
2.Removeandretainthestoragecompartment.
3.Removeandretainthe2bolts,reinforcement
plate,and2angenutssecuringtherollbarto
thetopoftheframe(Figure4).
g030899
Figure4
1.Bolt3.Reinforcementplate
2.Rollbar4.Flangenut
4.Removeandretainthescrewsecuringthe
reinforcementplateandtheboltsecuringthe
batterycompartment(Figure5).
g030670
Figure5
1.Screw2.Bolt
5.Removeandretaintheboltandthe
battery-compartmentclamp(Figure6).
g030672
Figure6
1.Battery-compartmentclamp
2.Bolt
6.Arrangethereinforcementplateandbattery
compartmenttoallowyoutoremovethe2bolts,
reinforcementplate,and2angenutsthat
securetherollbartothetopoftheframe(Figure
7).Setthemaside.
5

g030900
Figure7
1.Bolt3.Reinforcementplate
2.Rollbar4.Flangenut
RemovingtheRollBar
Important:Useanassistanttosupporttheroll
barwhenyouremovetheboltssecuringittothe
machine.
1.Removetheboltssecuringtherollbartotheleft
sideofthemachine(Figure8).
g030675
Figure8
1.Bolts2.Rollbar
2.Useanassistanttohelpyouremovetherollbar
fromthemachine.
3.Storetherollbar.
6

2
PreparingtheCabMounts
Partsneededforthisprocedure:
1Left,frontmount
1Right,frontmount
1Left,rearmount
1Right,rearmount
4Rubberisolator
PreparingtheFrontMount
Pressarubberisolatorintoeachholeinthefront
mounts(Figure9).
g030678
Figure9
1.Rubberisolators3.Right,frontmount
2.Left,frontmount
Note:Usesoapywaterandamallettoassistwith
insertingtherubberisolatorsintotheholes.
DrillingtheFrontMountHoles
Followthisprocedureonlyifnecessary.
Locateanddrill2holes(13/32inchdiameter)forthe
right,frontmountasshowninFigure10.
g030684
Figure10
1.Hole(13/32inchdiameter)4.21mm(0.83inch)
2.52mm(2.07inches)5.23mm(0.89inch)
3.17mm(0.67inch)
PreparingtheRearMounts
1.Pressarubberisolatorintotheholeoftheleft,
rearmountonthecabframe(Figure11).
g030685
Figure11
1.Rubberisolator2.Left,rearmount
2.Pressarubberisolatorintotheholeoftheright,
rearmountonthecabframe(Figure12).
7

g030686
Figure12
1.Rubberisolator2.Right,rearmount
Note:Usesoapywaterandamallettoassistwith
insertingtherubberisolatorintothehole.
3
ApplyingtheFoamSeals
Partsneededforthisprocedure:
1Left,frontfoamseal
1Center,frontfoamseal
1Right,frontfoamseal
1Leftfoamseal
1Rightfoamseal
1Lefttankfoam
1Righttankfoam
1Left,rearfoamseal
1Right,rearfoamseal
1Rearfoamseal
ApplyingtheFrontFoamSeals
Applythecenter,frontfoamsealandthentheleft,
frontandright,frontfoamsealsapproximately3mm
(1/8inch)fromtheedgeonthefrontofthecabunit
(Figure13).
g030692
Figure13
1.Applicationarea3.Center,frontfoamseal
2.Left,frontfoamseal4.Right,frontfoamseal
Note:Installtheendsofthefoamsealstointerlock
andcreateasolidseal.
ApplyingtheSideFoamSeals
1.Applytheleftfoamsealapproximately3mm
(1/8inch)fromtheedgeonthefront,leftsection
ofthecabunit(Figure14).
Note:Installtheendsofthefoamsealsto
interlockandcreateasolidseal.
g030702
Figure14
1.Applicationarea2.Leftfoamseal
2.Applytherightfoamsealapproximately3mm
(1/8inch)fromtheedgeontheright,front
sectionofthecabunit.
Note:Installtheendsofthefoamsealsto
interlockandcreateasolidseal.
8

3.Removethepaperbackingfromthe
double-facedtapeonbothsidesofthecabunit
(Figure15).
g030703
Figure15
1.Double-facedtape2.Lefttankfoam
4.Applythelefttankfoamtothecabunit(Figure
15).
5.Applytherighttankfoamtothecabunit.
ApplyingtheRearFoamSeals
1.Removethepaperbackingfromthe
double-facedtapeatthebackofthecabunit
(Figure16).
g034905
Figure16
1.Left,rearfoamseal3.Right,rearfoamseal
2.Double-facedtape
2.Applytheleft,rearandright,rearfoamsealsto
thecabunit(Figure16).
3.Applytherearfoamsealtothebackofthecab
unit(Figure17).
g030708
Figure17
1.Rearfoamseal2.Applicationarea
4
InstallingtheCabMounts
Partsneededforthisprocedure:
1Left,frontmount
1Right,frontmount
7Bolt(3/8x1inch)
5Flangenut(3/8inch)
2Locknut(3/8inch)
1Left,rearmount
1Right,rearmount
InstallingtheLeftFrontMount
1.Removetheexistinghardwareandusethe3
bolts(3/8x1inch)andangenutstosecurethe
mounttothemachine(Figure18).
9

g030713
Figure18
1.Bolt(3/8x1inch)3.Flangenut(3/8inch)
2.Leftmount
2.Torquetheboltsandnutsto37to45N∙m(27
to33ft-lb).
InstallingtheRightFrontMount
1.Removetheexistinghardwareandusethe4
bolts(3/8x1inch)2angenuts,and2locknuts
tosecurethemounttothemachine(Figure19).
g030714
Figure19
1.Flangenut(3/8inch)3.Leftmount
2.Locknut4.Bolt(3/8x1inch)
2.Torquetheboltsandnutsto37to45N∙m(27
to33ft-lb).
InstallingtheLeftRearMount
1.Usethenewhardwaretosecuretheleftrear
mounttotheframe(Figure20).
g030716
Figure20
1.Bolt(1/2x6inches)4.Reinforcementplate
2.Leftmount5.Bolt(1/2x1-1/4inches)
3.Flangenut
2.Torquethebolts(1/2x6inches)andnutsto91
to113N∙m(67to83ft-lb).
3.Torquethebolts(1/2x1-1/4inches)to91to113
N∙m(67to83ft-lb).
InstallingtheRightRearMount
1.Usethenewhardwaretosecuretherightrear
mounttotheframe(Figure21).
g030717
Figure21
1.Bolt(1/2x6inches)4.Flangenut
2.Rightmount5.Reinforcementplate
3.Bolt(1/2x1-1/4inches)
2.Torquethebolts(1/2x6inches)andnutsto91
to113N∙m(67to83ft-lb).
3.Torquethebolts(1/2x1-1/4inches)to91to113
N∙m(67to83ft-lb).
10