Toro 41135 User manual

FormNo.3364-446RevA
ElectricHoseReelKit
2005andAfterMulti-Pro®1200/1250TurfSprayer
ModelNo.41135—SerialNo.310000001andUp
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Thisattachmentisahoseextendedhandsprayerwithan
electricreelintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Itisprimarily
designedforsprayinggolfcourseapplications,parks,
sportselds,andoncommercialgrounds.Itisdesigned
toonlybeusedinconjunctionwithmachinesdesignated
bythemanufacturer.
ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Important:Teontapeisrequiredforthe
installationofthiskit.Thetapeisusedtowrap
threadsofttingsbeforeassembly.Threadsshould
bewrappedstartingatthebaseandtravelingtothe
tipofttingtoensureawaterproofseal.
Important:Anon-petroleumbasedlubricant,such
asvegetableoil,willberequiredfortheinstallation
ofthiskit.
Note:Ifyouareinstallingthiskitonasprayerwitha
coveredboomkit,youwillneedadditionalpartsand
instructions;contactyourAuthorizedToroDistributor
formoreinformation.
Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationin
thismanualcanhelpyouandothersavoidinjuryand
productdamage.AlthoughTorodesignsandproduces
safeproducts,youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
illustratesthelocationofthemodelandserialnumbers
ontheproduct.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
©2009—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved

Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafetyalert
symbol,whichmeansCAUTION,WARNING,or
DANGER-"personalsafetyinstruction."Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.
Readalsothesafetyandoperationinstructionsinthe
vehicleOperator’sManual.
•Donotaimthehandsprayeratanypersonoranimal.
Fluidsunderhighpressurecanpenetrateskinand
causesevereinjury,possiblyresultinginamputation
ordeath.Hotliquidsandchemicalscanalsocause
burnsorinjury.Ifanypartofthebodycomesin
contactwiththespraystream,immediatelyconsulta
physicianfamiliarwithinjecteduidinjuries.
•Donotplaceyourhandoranyotherpartofyour
bodyinfrontofthespraynozzle.
•Donotleavetheequipmentunderpressurewhen
youarenotpresent.
•Donotusethehandsprayerifthehose,triggerlock,
nozzle,oranyotherpartisdamagedormissing.
•Donotusethehandsprayerifthereareanyleaksin
anyhoses,ttings,orothercomponents.
•Donotspraynearpowerlines.
•Donotdrivewhilesprayingwithahandsprayer.
•Wearrubbergloves,safetygoggles,andafullbody
protectivesuitwhensprayingchemicalswiththe
handsprayer.
•Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
CAUTION
Chemicalsarehazardousandcancausepersonal
injury.
•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.
•Keepchemicalsawayfromyourskin.Should
contactoccur,washtheaffectedareathoroughly
withsoapandcleanwater.
•Weargogglesandanyotherprotective
equipmentrecommendedbythechemical
manufacturer.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
106-5081
1.Boomspray3.Continuousvariable
setting
2.Handspray
107-8757
1.Hosereelrewind;pushtoengage.
2

Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Hosereelmount,left1
Hosereelmount,right1
Flangebolt(1/2x1-1/4inches)4
Flangenut(1/2inch)4
Hosereelmountingtubes2
Bolt(5/16x3-1/2inch)4
Washer8
Flangenut,(5/16inch)8
Hosereelassembly1
Bolt(5/16x1-1/2inches)4
2
Plastictie8
Assembletheframe.
Controlvalve1
Retainingfork1
Controlvalvebracket1
Flangebolt(1/4x3/4inch)2
Flangenut(1/4inch)2
Screw2
Pressuregauge1
Plasticnut1
Reducer1
Tee1
PlasticO-ring2
Adapter1
Plasticnut,large1
3
Hoseassembly1
Installthecontrolvalve.
Longhosewithtting1
Spraygun1
4Plastichoseclamp,small1
Connectthesprayhose.
3

1
PreparingtheMachine
NoPartsRequired
Procedure
1.Ensurethatthemachineisemptyofalluids.If
chemicalshavebeenusedinthemachine,ushthe
systemthoroughlywithcleanwater;refertoyour
vehicleOperator’sManualforinstructions.
2.Disconnectthenegativebatteryterminalfromthe
battery.
2
AssemblingtheFrame
Partsneededforthisprocedure:
1Hosereelmount,left
1Hosereelmount,right
4Flangebolt(1/2x1-1/4inches)
4Flangenut(1/2inch)
2Hosereelmountingtubes
4Bolt(5/16x3-1/2inch)
8Washer
8Flangenut,(5/16inch)
1Hosereelassembly
4Bolt(5/16x1-1/2inches)
8Plastictie
Procedure
1.Install2U-bolts,andaspacertotheboomframeas
showninFigure2.Positiontheassemblyforward
ontheboomframesothatitisincontactwiththe
boomframepin.
Figure2
Boomframe,rightside
1.U-bolt3.Boomframe,rightside
2.Spacerbracket4.Pin,boomframe
2.Installtherighthosereelsupport(supportwiththe
spraygunholdertubeonit)tothevehicleframe
atthe2U-boltsandspacerinstalledpreviously
(Figure3).Securetheframeswith4angenuts(3/8
inch).Thesupportshouldwraparoundtherearend
ofthetank.
Donotfullytightentheangenutstoallowforlater
adjustment.
Figure3
1.U-bolt4.Flangenut,(3/8inch)
2.Spacerbracket5.Boomframe,rightside
3.Hosereelframe,rightside6.Spraygunholder
4

3.Installthelefthosereelsupport(supportwithout
thespraygunholdertube)tothevehicleframeusing
2U-bolts,spacerand4angenuts(3/8inch)as
describedinsteps1and2.Donotfullytightenthe
angenutstoallowforlateradjustment.
4.Thesupportsshouldwraparoundtherearendof
thetank(Figure4).
Figure4
1.Hosereelsupport,right3.Spraygunholder
2.Hosereelsupport,left4.Boomframe
5.Installthe2hosereelmountingtubestothetopof
thehosereelframes(Figure5)using4bolts(5/16x
3-1/4inch),4washers(11/16inchoutsidedia),and
4angenuts(5/16inch).Donotfullytightenthe
fastenerstoallowforlateradjustment.
Figure5
1.Hosereelsupport,right5.Flangenut,5/16inch
2.Hosereelsupport,left6.Flange-headbolt,5/16x
1-1/2inch
3.Bolt,5/16x3-1/4inch7.Washer,7/8inchoutside
dia
4.Washer,11/16inchoutside
dia
8.Hosereelassembly
6.Installthehosereelassemblyontothehosereel
mountingtubes(Figure5)using4ange-headbolts
(5/16x1-1/2inches),4washers(7/8inchoutside
dia),and4angenuts(5/16inch).Donotfully
tightenthefastenerstoallowforlateradjustment.
7.Levelthehosereelassemblyandthentightenall
fastenersinthereverseordertheywereinstalled.
8.Routethewiringharnessundertherighthosereel
support,downalongthevehicleframe,tothestarter
solenoidandgroundterminalblocklocatedinthe
enginecompartmentandseatbox.
9.Securethewiringharnesstotheexistingwiresand
hosestoremoveanyslackusingplastictiesincluded
inthekit.
Important:Securetheharnessasafedistance
fromanyhotormovingpartsthatmaydamage
thewiringharness.
10.Connecttheredpowerwiretotheleftsideofthe
solenoid(Figure6),locatedundertheseat.
5

Figure6
1.Powerwirefromthe
electricalboxonthehose
reel.
2.Solenoid
11.Connecttheblackwiretoapostontheground
terminalblock,locatedunderthesolenoid.
3
InstallingtheControlValve
Partsneededforthisprocedure:
1Controlvalve
1Retainingfork
1Controlvalvebracket
2Flangebolt(1/4x3/4inch)
2Flangenut(1/4inch)
2Screw
1Pressuregauge
1Plasticnut
1Reducer
1Tee
2PlasticO-ring
1Adapter
1Plasticnut,large
1Hoseassembly
Procedure
1.Locatethevalveassemblyontherightsideofthe
tank,removetheretainingforktodisconnectthe
boomsupplyhosefromthesupplytee(Figure7).
Figure7
1.Supplytee3.Boomsupplyhose
2.Retainingfork
2.OnaMulti-Pro1200Sprayer,disconnectthesmall
redpressuregaugetubefromthegreentubetting
ontopofthesupplytee(Fig.8).Todisconnect,
pressdownonthetubettingwhilepullingupon
thetube.
3.Removethetwoboltsandtwonutssecuringthe
supplyteeandsupplyteemountingbrackettothe
vehicle(Figure8).Retainthefastenersforlateruse.
Figure8
1.Supplyteemounting
bracket
3.Bolt
2.Tankstrap4.Nut
4.Installthenewcontrolvalveintotherearfacing
openportonthesupplyteeandsecureitwithanew
retainingfork(Figure9).
6

Figure9
1.ControlValve3.Boomsupplyhose
2.Retainingfork,new4.Retainingfork,existing
5.Connecttheboomsupplyhosetotheopenport
onthecontrolvalveandsecureitwiththeretainer
removedpreviously(Figure9).
6.Installthecontrolvalvebracketbetweenthesupply
teebracketandthemountingframe(Figure10)using
thefastenersremovedpreviously.
Figure10
Valveassembliesnotdepictedforclarity.
1.Tankstrap4.Bolt
2.Controlvalvebracket5.Nut
3.Supplyteebracket
7.Turnthecontrolvalvehandlesothatthearrowis
pointingrearward.
8.Installthesupportbracketoverthecontrolvalve
bracket.Usethetwoexistingscrewssecuringthe
upperteeassemblytosecureupperportionof
thesupportbracket(Figure11).Securethelower
portionofthesupportbracketusingtwoange-head
bolts(1/4x3/4inch)andtwoangenuts(1/4inch).
Figure11
1.Controlvalvebracket4.Flange-headbolt(1/4x
3/4inch)
2.Supportbracket5.Flangenut(1/4inch)
3.Screw,existing
9.Securethenewcontrolvalvetothebracketusing
twoscrews(Figure12).
Figure12
1.Screw2.Controlvalvehandle,
pointingrearward
10.OnaMulti-Pro1200sprayer,installthesmallred
pressuregaugetubeintothegreentubettingon
topofthesupplytee.Pressdownonthetubetting
whileinsertingtheredtube.
11.LightlylubricatealltheO-ringsinthekitwitha
non-petroleumbasedlubricant,suchasvegetableoil.
12.WrapthepressuregaugethreadswithTeontape.
Installthesmallplasticnutandreducerassemblyto
7

thepressuregauge.Useahexwrenchtoscrewthe
reducerassemblytothepressuregauge(Figure13).
Figure13
1.Pressuregauge4.Reducer
2.Wrappedthreads5.LubricateO-ring
3.Plasticnut6.Tee
13.Installthepressuregaugeassemblytotheplastictee
(Figure13).
14.Installthelargeplasticnutoverthepressuregauge
andteeassembly.InstallaplasticO-ringandadapter
totheassemblyasshowninFigure14.
Figure14
1.Gaugeteeassembly3.O-ring,plastic
2.Adapter4.Largeplasticnut
15.LubricatetheO-ringintheadapterwitha
non-petroleumbasedlubricant,suchasvegetable
oil(Figure15).
16.Installthepressuregaugeassemblytotheforward
facingopeninginthecontrolvalveinstalled
previously(Figure15).Tighttheplasticnuttosecure
theassemblytothevalve.
Figure15
1.Pressuregaugeassembly3.Controlvalve,open
2.Largeplasticnut4.LubricateO-ring
17.InstallaplasticO-ringbetweenthepressuregauge
assemblyandhoseleadingtothereelassembly.
Connectthehosetotheassembly(Figure16).
Tightentheplasticnutonthehosetosecureittothe
pressuregaugeassembly.
Figure16
1.Hose,fromreel3.Gaugeassembly
2.Controlvalve4.O-ring,plastic
8

4
ConnectingtheSprayHose
Partsneededforthisprocedure:
1Longhosewithtting
1Spraygun
1Plastichoseclamp,small
Procedure
1.WrapTeontapearoundthethreadsofthehose
ttingonthelonghoseandinstallthettingintothe
connectingtubeonthereel(Figure17).
Figure17
2.Connectthefreeendofthelonghosetothetting
onthespraygun(Figure18).
Figure18
3.Securetheendofthehosewithasmallhoseclamp.
4.Connectthenegativebatterywiretothebattery.
5.Pressthehosewindbuttonandcarefullyguidethe
hoseontothereelmovingthehosefromsidetoside
toevenlydistributethehose.
CAUTION
Hands,looseclothing,longhair,andjewelry
couldgetcaughtinthehoseandreelwhile
rewindingandcauseinjury.
•Keepyourhandsclearofthereelandhose
whileitisrewinding.
•Donotwearlooseclothingorjewelryandtie
uplonghair.
9

Operation
WARNING
Fluidunderpressurecanpenetrateskinandcause
injury.
•Keepyourbodyandhandsawayfromnozzles
thatejecthighpressureuid.
•Donotaimthesprayeratanypersonoranimal.
•Makesurealluidhosesandlinesareingood
conditionandallconnectionsandttingsare
tightbeforeapplyingpressuretothesystem.
•Usecardboardorpapertondleaks.
•Safelyrelieveallpressureinthesystembefore
performinganyworkonit.
•Getimmediatemedicalhelpifuidisinjected
intoskin.
•Hotliquidsandchemicalscancauseburnsor
otherharm.
Important:Youmustalwaysemptyandcleanthe
sprayerimmediatelyaftereachuse.Failuretodo
somaycausethechemicalstodryorthickeninthe
lines,cloggingthepumpandothercomponents.
Cleanthespraysystemaftereachsprayingsession.To
properlycleanthespraysystem:
•Usethreeseparaterinses.
•Useaminimumof50gallonsforeachrinse.
•Usethecleanersandneutralizersasrecommended
bythechemicalmanufacturers.
•Usepurecleanwater(nocleanersorneutralizers)
forthelastrinse.
SwitchingfromBoomSpray
ModetoHandSprayMode
1.Stopthemachine,turntheboomsoffandsetthe
parkingbrake.
WARNING
Drivingwhileusingthehandsprayercancause
lossofcontrol,resultingininjuryordeath.Do
notoperatethehandsprayerwhiledriving.
2.Atthebackofthemachine,Ensurethatthetrigger
lockonthespraygunislocked.
3.Turnthehandleonthefaceofthecontrolvalve
clockwisetotheHandSprayposition.
4.Attheoperator’sposition,turnthepumpon.
5.Increasetheenginespeeduntilthepressuregauge
readsthedesiredpsiandengagetheneutralengine
speedlock.
Important:Donotuseapressuresetting
higherthan150psiwiththehandsprayer.
Note:Usethepressuregaugewhileturningthe
controlvalvehandletoachievethedesiredamount
ofpressureathandsprayer.
SprayingwiththeHand
Sprayer
1.Pulloutthedesiredamountofhosefromthereel.
Important:Donotpullthehosewiththe
spraygun.Alwaysholdthehoseandpullonit
directly.Pullingonthehosewiththegunmay
breakthettingonthegunordamagethehose.
2.Releasethetriggerlock.
3.Directthespraygunnozzleattheareatobesprayed
andpullthetrigger.
4.Releasethetriggerandsetthetriggerlockwhen
nished.
SwitchingfromHandSpray
ModetoBoomSprayMode
1.Presstherewindbuttononthehosereeluntilonly
afewfeetofhoseisoutofthereel.
CAUTION
Hands,looseclothing,longhair,andjewelry
couldgetcaughtinthehoseandreelwhile
rewindingandcauseinjury.
•Keepyourhandsclearofthereelandhose
whileitisrewinding.
•Donotwearlooseclothingorjewelryand
tieuplonghair.
2.Turnthehandleonthefaceofthecontrolvalve
counterclockwisetotheBoomSprayposition.
3.Directthespraygunnozzleatanareawhereitis
safetospray,releasethetriggerlock,andpullthe
triggeruntilallremaininguidisoutofthehose,
thensetthetriggerlock.
4.Returnthesprayguntotheholderonthebackof
thereel.
10

5.Returntheenginetoidlespeed.
6.Stopthepump.
Important:Ensurethatyouushthespray
gunwithfreshcleanwaterduringyour
dailycleaningroutine(refertoyoursprayer
Operator’ s Man ual ).Failuretoproperlyclean
thespraygunmaydegradetheperformance
andreliabilityofthehosereelkitandspraygun.
11