Toro 7280 User manual

Operator’s Manual
Original Instructions (EN)
Register your product at www.Toro.com
Form No. 3328-527 Rev B
Workman)e2050 Utility Vehicle
Model No. 07280—Serial No. 240000001 and Up

2
W2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
Printed in the USA
Contents
Page
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
Handling and Servicing Batteries 6. . . . . . . . . . . . . .
General Maintenance 6. . . . . . . . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 11. . . . . . . . . . . . . . . . . . . . . . . .
Setup 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Tire Pressure 12. . . . . . . . . . . . . . . . . .
Setting the Charger Voltage 12. . . . . . . . . . . . . . . . . .
Operation 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 13. . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pre-Operating Checks 14. . . . . . . . . . . . . . . . . . . . . .
Operating the Vehicle 14. . . . . . . . . . . . . . . . . . . . . . .
Stopping the Vehicle 15. . . . . . . . . . . . . . . . . . . . . . .
Parking the Vehicle 15. . . . . . . . . . . . . . . . . . . . . . . .
Understanding and Using the Battery System 15. . . .
Operating the Cargo Box 16. . . . . . . . . . . . . . . . . . . .
Breaking-in a New Vehicle 18. . . . . . . . . . . . . . . . . .
Loading the Cargo Box 18. . . . . . . . . . . . . . . . . . . . .
Transporting the Vehicle 18. . . . . . . . . . . . . . . . . . . .
Towing the Vehicle 18. . . . . . . . . . . . . . . . . . . . . . . . .
Towing a Trailer 19. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 19. . . . . . . . .
Heavy Duty Operation 21. . . . . . . . . . . . . . . . . . . . . .
Jacking the Vehicle 21. . . . . . . . . . . . . . . . . . . . . . . . .
Maintaining the Batteries 22. . . . . . . . . . . . . . . . . . . .
Greasing the Vehicle 24. . . . . . . . . . . . . . . . . . . . . . .
Servicing the Brakes 25. . . . . . . . . . . . . . . . . . . . . . .
Inspecting the Tires 26. . . . . . . . . . . . . . . . . . . . . . . .
Adjusting the Front Suspension 26. . . . . . . . . . . . . . .
Adjusting the Front Wheel Toe-In 27. . . . . . . . . . . . .
Checking the Transaxle Oil Level 28. . . . . . . . . . . . .
Replacing the Fuses 28. . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Headlights 28. . . . . . . . . . . . . . . . . . . .
Washing the Vehicle 29. . . . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 30. . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
The Toro General Commercial Products Warranty 33. . .
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a dealer, or
to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
m–7435
1
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.

3
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Supervisors, operators, and service persons should be
familiar with the following standards and publications:
(The material may be obtained from the address shown).
SAE J2258 Light Utility Vehicle
SAE International
400 Commonwealth Drive
Warrendale, PA 15096–0001 U.S.A.
Safe Operating Practices
The Workman is an off-highway vehicle only and
is not designed, equipped, or manufactured for use
on public streets, roads, or highways.
Warning
Supervisor’s Responsibilities
•Make sure that operators are thoroughly trained and
familiar with the Operator’s Manual and all labels on
the vehicle.
•Establish your own special procedures and work rules
for unusual operating conditions (e.g. slopes too steep
for vehicle operation).
Note: This vehicle has a supervisor speed limit switch to
allow you to limit the maximum speed that the operator can
drive the vehicle. Refer to Supervisor Speed Limit Switch,
page 14.
Before Operating
•Operate the vehicle only after reading and
understanding the contents of this manual.
•Never allow children to operate the vehicle. Anyone
who operates the vehicle should have a motor vehicle
license.
•Never allow other adults to operate the vehicle without
first reading and understanding the Operator’s Manual.
Only trained and authorized persons should operate this
vehicle. Make sure that all operators are physically and
mentally capable of operating the vehicle.
•This vehicle is designed to carry only you, the operator,
and one passenger in the seat provided by the
manufacturer. Never carry any other passengers on the
vehicle.
•Never operate the vehicle when under the influence of
drugs or alcohol. Even prescription drugs and cold
medicines can cause drowsiness.
•Do not drive the vehicle when you are tired. Be sure to
take occasional breaks. It is very important that you stay
alert at all times.
•Become familiar with the controls and know how to
stop the vehicle quickly.
•Keep all shields, safety devices, and decals in place. If a
shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the vehicle.
•Always wear substantial shoes. Do not operate the
vehicle while wearing sandals, tennis shoes, or
sneakers. Do not wear loose fitting clothing or jewelry
which could get caught in moving parts and cause
personal injury.
•Wearing safety glasses, safety shoes, long pants, and a
helmet is advisable and required by some local safety
and insurance regulations.
•Avoid driving when it is dark, especially in unfamiliar
areas. If you must drive when it is dark, be sure to drive
cautiously and use the headlights.
•Be extremely careful when operating around people.
Always be aware of where bystanders might be.
•Before operating the vehicle, always check the
designated areas of the vehicle that are stated in the
Pre-operating section of this manual. If something is
wrong, do not use the vehicle. Make sure that the
problem is corrected before operating the vehicle or
attachment.
While Operating
•The operator and passenger should remain seated
whenever the vehicle is in motion. The operator should
keep both hands on the steering wheel whenever
possible, and the passenger should use the hand holds
provided. Keep your arms and legs within the vehicle
body at all times.

4
•Drive slower and turn less sharply when you are
carrying a passenger. Remember your passenger may
not be expecting you to brake or turn and may not be
ready.
•Always watch out for and avoid low overhangs such as
tree limbs, door jambs, and over-head walkways. Make
sure there is enough room over head to easily clear the
vehicle and your head.
•Failure to operate the vehicle safely may result in an
accident, tip over of the vehicle, and serious injury or
death. Drive carefully.
– Use extreme caution, reduce speed, and maintain a
safe distance around sand traps, ditches, creeks,
ramps, unfamiliar areas, or any areas that have
abrupt changes in ground conditions or elevation.
– Watch for holes or other hidden hazards.
– Use extra caution when operating the vehicle on wet
surfaces, in adverse weather conditions, at higher
speeds, or with a full load. Stopping time and
distance will increase with a full load.
– Avoid sudden stops and starts. Do not go from
reverse to forward or forward to reverse without
first coming to a complete stop.
– Slow down before turning. Do not attempt sharp
turns or abrupt maneuvers or other unsafe driving
actions that may cause a loss of vehicle control.
– When dumping, do not let anyone stand behind the
vehicle and do not dump the load on anyone’s feet.
Release the tailgate latches from the side of the box,
not from behind.
– Only operate the vehicle when the cargo box is
down and latched.
– Before backing up, look to the rear and ensure that
no one is behind you. Back up slowly.
– Watch out for traffic when you are near or crossing
roads. Always yield the right of way to pedestrians
and other vehicles. This vehicle is not designed for
use on streets or highways. Always signal your turns
or stop early enough so that other people know what
you plan to do. Obey all traffic rules and
regulations.
– The electrical system of the vehicle can produce
sparks capable of igniting explosive materials.
Never operate the vehicle in or near an area where
there is dust or fumes in the air which are explosive.
– If you are ever unsure about safe operation, stop
work and ask your supervisor.
•If the vehicle ever vibrates abnormally, stop
immediately, wait for all motion to stop, and inspect the
vehicle for damage. Repair all damage before
commencing operation.
•Before getting off of the seat:
A. Stop the movement of the vehicle.
B. Set the parking brake.
C. Turn the key to Off.
D. Remove the key.
Note: If the vehicle is on an incline, block the wheels after
getting off of the vehicle.
Braking
•Slow down before you approach an obstacle. This gives
you extra time to stop or turn away. Hitting an obstacle
can damage the vehicle and its contents. More
important, it can injure you and your passenger.
•Gross Vehicle Weight (GVW) has a major impact on
your ability to stop and/or turn. Heavy loads and
attachments make a vehicle harder to stop or turn. The
heavier the load, the longer it takes to stop.
•Decrease the vehicle speed if the cargo box has been
removed and there is no attachment on the vehicle. The
braking characteristics change and fast stops may cause
the rear wheels to lock up, which may affect the control
of the vehicle.
•Turf and pavement are slippery when they are wet. It
can take 2 to 4 times as long to stop on wet surfaces as
on dry surfaces. If you drive through standing water
deep enough to get the brakes wet, they will not work
well until they are dry. After driving through water, you
should test the brakes to make sure they work properly.
If they do not, drive slowly while putting light pressure
on the brake pedal. This will dry the brakes out.
Operating on Hills
Operating the vehicle on a hill may cause tipping
or rolling of the vehicle, or the engine may stall
and you could lose headway on the hill. This could
result in personal injury.
•Do not accelerate quickly or slam on the brakes
when backing down a hill, especially with a load.
•If the battery runs out or you lose headway on a
hill, slowly back straight down the hill. Never
attempt to turn the vehicle around.
•Never drive across a steep hill; always drive
straight up or down or go around the hill.
•Avoid turning on a hill.
•Reduce your load and the speed of the vehicle.
•Avoid stopping on hills, especially with a load.
Warning

5
These extra cautions need to be taken when operating the
vehicle on a hill:
•Slow down before starting up or down a hill.
•If the batteries run low or you begin to lose headway
while climbing a hill, gradually apply the brakes and
slowly back straight down the hill.
•We strongly recommend installing the optional ROPS
Kit when operating on hilly terrain.
•Turning while traveling up or down hills can be
dangerous. If you have to turn while on a hill, do it
slowly and cautiously. Never make sharp or fast turns.
•Heavy loads affect stability. Reduce the weight of the
load and your speed when operating on hills or if the
load has a high center of gravity. Secure the load to
prevent it from shifting.
•Avoid stopping on hills, especially with a load.
Stopping while going down a hill will take longer than
stopping on level ground. If the vehicle must be
stopped, avoid sudden speed changes, which may
initiate tipping or rolling of the vehicle. Do not slam on
the brakes when rolling backward, as this may cause the
vehicle to overturn.
•Travel straight up and down slopes whenever possible.
Operating on Rough Terrain
Reduce speed and load when operating on rough terrain,
uneven ground, and near curbs, holes, and other sudden
changes in terrain. Loads may shift, causing the vehicle to
become unstable.
We strongly recommend installing the optional ROPS Kit
when operating on rough terrain.
Sudden changes in terrain may cause abrupt
steering wheel movement, possibly resulting in
hand and arm injuries.
•Reduce your speed when operating on rough
terrain and near curbs.
•Grip the steering wheel loosely around the
perimeter. Keep your hands clear of the steering
wheel spokes.
Warning
Loading and Dumping
The weight and position of the cargo and passenger can
change the vehicle center of gravity and vehicle handling.
To avoid loss of control and personal injury, follow these
guidelines:
•Do not carry loads which exceed the load limits
described on the vehicle weight label; refer to
Specifications, page 11, for vehicle weight limits. The
load rating is for level surfaces only.
•Reduce the weight of the load when operating on hills
and rough terrain to avoid tipping or overturning of the
vehicle.
•Reduce the weight of the load if the center of gravity is
high. Items such as bricks, fertilizer, or landscape
timbers stack higher in the box. The higher a load is
stacked, the more likely the vehicle is to tip over.
Distribute the load as low as possible, making sure that
the load does not affect rear visibility.
•Position the weight of the load evenly from side to side.
If you position the load toward one of the sides, the
vehicle is more likely to tip over while turning.
•Position the weight of a load evenly from front to back.
If you position the load behind the rear axle, it will
reduce the weight on the front wheels. This may result
in a loss of steering control or cause the vehicle to tip
over on hills or bumpy terrain.
•Use extra caution if the load exceeds the dimensions of
the box and when handling off-center loads that cannot
be centered. Keep loads balanced and secure to prevent
them from shifting.
•Always secure loads so that they do not shift. If a load
is not secured, or you are transporting a liquid in a large
container such as a sprayer, the load can shift. This
shifting happens most often while turning, going up or
down hills, suddenly changing speeds, or while driving
over rough surfaces. Shifting loads can cause the
vehicle to tip over.
The weight of the box may be heavy. Hands or
other body parts could be crushed.
•Keep hands and other body parts clear when
lowering the box.
•Do not dump materials on bystanders.
Warning
•Never dump a loaded cargo box while the vehicle is
sideways on a hill. The change in weight distribution
may cause the vehicle to overturn.
•When operating with a heavy load in the cargo box,
reduce your speed and allow for sufficient braking
distance. Do not suddenly apply the brakes. Use extra
caution on slopes.
•Be aware that heavy loads increase your stopping
distance and reduce your ability to turn quickly without
tipping over.
•The rear cargo space is intended for load carrying
purposes only, not for passengers.

6
Handling and Servicing
Batteries
•To reduce the potential for fire, keep the batteries and
motor area free of excessive grease, grass, leaves, and
accumulation of dirt.
•Always disconnect and remove a battery cable before
servicing any electrical components.
•Disconnecting any battery cable will inhibit operation
of the electrical system.
•Battery electrolyte contains sulfuric acid. Sulfuric acid
produces hydrogen gas which, in the right proportions
is explosive.
– Always service, store, and charge the vehicle in a
well ventilated area.
– Keep sparks and open flames away from the
batteries.
– Do not smoke near the batteries.
– Never use an open flame to check the level or
leakage of battery electrolyte.
•Use caution when handling and working around
electrolyte. The sulfuric acid in electrolyte can burn
skin and damage clothing. Furthermore, it can be
emitted as a gas that can damage your lungs.
– Wear proper eye, hand, and face protection.
– Do not lean over the batteries at any time.
– Avoid breathing battery fumes.
– Fill the batteries where clean water is always
available for flushing the skin.
– If you get electrolyte on your skin or eyes, flush the
affected area for 20 minutes with clean water.
Remove acid soaked clothing . Seek medical
attention immediately.
– Keep children and pets away from the batteries and
electrolyte.
•Electrolyte is very poisonous.
– Do not drink electrolyte.
– If electrolyte is swallowed, do not induce vomiting;
instead, drink large amounts of water or milk
followed by milk of magnesia, beaten raw eggs, or
vegetable oil. Get medical attention immediately.
– Keep children and pets away from the batteries and
electrolyte.
•When not filling the batteries, keep the battery vent
caps tight on the batteries. Never operate the vehicle if
any of the vent caps are missing or damaged.
•When removing or installing the batteries, do not allow
the battery terminals to touch any metal parts of the
vehicle.
•Do not allow metal tools to short between the battery
terminals and metal parts of the vehicle. Remove all
jewelry and watches before servicing the batteries.
•Do not check a battery charge by placing a metal object
across the posts. This will cause sparks which can cause
an explosion.
•Always keep the battery retainers in place to protect and
secure the batteries.
•Read and understand the charging instructions before
charging the batteries; refer to Charging the Batteries,
page 22. Also, take the following precautions and
actions when charging the batteries:
– Turn the vehicle On/Off switch to Off before
connecting the charger to a power source.
– Use only the battery charger supplied with the
vehicle to charge the batteries.
– Do not charge a damaged or frozen battery.
– Always unplug the AC power cord from the power
outlet before unplugging it from the vehicle
charging receptacle to avoid sparks.
– If during charging a battery gets hot, begins emitting
large amounts of gasses, or spews electrolyte,
immediately disconnect the charger power cord
from the power outlet. Have the vehicle serviced by
an Authorized Service Dealer before using it again.
General Maintenance
•Only permit qualified personnel to maintain, repair,
adjust, or inspect the vehicle.
•Before servicing or making adjustments to the vehicle,
stop the vehicle, set the parking brake, and remove the
key to prevent someone from accidentally starting it.
•To make sure that the entire vehicle is in good
condition, keep all nuts, bolts, and screws properly
tightened.
•Do not use open pans of flammable cleaning fluids for
cleaning parts.
•If major repairs are ever needed or assistance is
required, contact an Authorized Toro Distributor.
•To be sure of optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories. Replacement parts and accessories made by
other manufacturers could be dangerous. Altering this
vehicle in any manner that may affect vehicle operation,
performance, durability, or its use, may result in injury
or death. Such use could void the product warranty.

7
Slope Chart
ALIGN THIS EDGE WITH A VERTICAL SURFACE
(TREE, BUILDING, FENCEPOST, POLE, ETC.)
FOLD ALONG APPROPRIATE LINE.
EXAMPLE: COMPARE SLOPE WITH FOLDED EDGE.

8

9
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
104-7214
1. Horn
2. Headlights
3. Battery/hour meter
4. Light on, OK
5. Light blinking, read the
Operator’s Manual.
6. Cargo bed lift
7. Rear lift
8. Forward
9. Reverse
104-7215
1. Warning—read the Operator’s Manual.
2. Explosion hazard—no fire, open flames, or smoking.
3. Tipping hazard—do not drive the vehicle on a slope greater than 12 degrees; drive slowly when turning, when carrying a full or heavy load,
and when driving on rough terrain; keep the vehicle speed under 16 mph (26 kph).
4. Falling and arm/leg injury hazards—do not carry passengers in the cargo bed and keep arms and legs inside of the vehicle at all times.
104-7207
1. Poison hazard—read the Operator’s Manual.
2. Explosion hazard—no fire, open flames, or smoking.
3. Caustic liquid/chemical burn hazard—to perform first aid, flush
with water.
99-7350
1. Maximum tongue weight
is 50 lb. (23 kg)
2. Maximum trailer weight is
400 lb. (181 kg)

10
104-7131
1. Read the Operator’s Manual.
2. The maximum combined operator and passenger weight is
400 lb. (181 kg.).
3. The maximum cargo weight is 800 lb. (362 kg).
4. The base weight of the vehicle is 1450 lb. (658 kg).
5. The maximum gross vehicle weight is 2650 lb. (1202 kg).
107-0257
1. Battery schematic
107-0295
1. Warning—Read the Operator’s Manual for more information on
batteries; batteries contain lead, do not discard; disconnect the
power cord from power source before driving vehicle.
2. Explosion hazard—No fire, open flames, or smoking; avoid
sparks.
107-0356
1. Warning—Do not touch moving objects, fan; do not touch the
hot surfaces; read the Operator’s Manual.
99-7954
1. Warning—read the Operator’s Manual.
2. Falling hazard—do not carry passengers in the cargo bed.
3. Explosion hazard, static discharge into fuel container—do not
fill fuel containers in the cargo bed; place fuel containers on the
ground before filling.
Battery Symbols
Some or all of these symbols are on your battery.
1. Explosion hazard
2. No fire, open flames, or
smoking.
3. Caustic liquid/chemical
burn hazard
4. Wear eye protection
5. Read the Operator’s
Manual.
6. Keep bystanders a safe
distance from the battery.
7. Wear eye protection;
explosive gases can
cause blindness and
other injuries
8. Battery acid can cause
blindness or severe
burns.
9. Flush eyes immediately
with water and get
medical help fast.
10. Contains lead; do not
discard.

11
Specifications
Note: Specifications and design are subject to change without notice.
Base weight Dry 1450 lb (658 kg)
Rated capacity
(on level ground)
1200 lb (544.5 kg) total, including 200 lb (90.7 kg) operator and 200 lb (90.7 kg)
passenger, load, trailer tongue weight, gross trailer weight, accessories, and
attachments
Maximum gross vehicle
weight (GVW)
(on level ground)
2650 lb (1202 kg) total, including all of the weights listed above
Maximum cargo capacity
(on level ground)
800 lb (362 kg) total, including trailer tongue weight and gross trailer weight
Tow capacity:
Standard Hitch Tongue weight 50 lb (23 kg) Maximum trailer weight 400 lb (182 kg)
Heavy Duty Hitch Tongue weight 100 lb (45 kg) Maximum trailer weight 800 lb (363 kg)
Overall width 60 in (152.4 cm)
Overall length 119 in (302.3 cm)
Ground clearance 9-1/4 in (23.5 cm) at the front with no load or operator
Wheel base 81 in (205.7 cm)
Wheel tread
(center line to center line)
49 in (124.5 cm) in the front
48-1/4 in (122.6 cm) in the rear
Cargo box length 46 in (116.8 cm) inside
51 in (129.5 cm) outside
Cargo box width 49 in (124.5 cm) inside
54 in (137.2 cm) outside
Cargo box height 10 in (25.4 cm) inside
Optional Equipment
The Toro Company has optional equipment and accessories
that you can purchase separately and install on your
vehicle. Contact your Authorized Service Dealer for a
complete list of optional equipment that is currently
available for your vehicle.

12
Setup
Note: Determine the left and right sides of the vehicle from the normal operating position.
Loose Parts
Note: Use the chart below to verify that all parts have been shipped.
Description Qty. Use
Charger11Setting the charger voltage.
Key 2 Use in the On/Off switch.
Supervisor Speed Limit Switch Key 2Use in the supervisor speed limit switch.
Operator’s Manual 1Read before operating the vehicle.
Operator Video 1Watch before operating the vehicle.
Parts Catalog 1Use for ordering replacement parts.
Registration Card 1Complete and return to Toro.
Predelivery Inspection Form 1Complete and file in your customer history portfolio.
1Refer to the Parts Manual for the available power cords for the voltage used in the region or country where operating the charger. Contact
your Authorized Toro Dealer to obtain the appropriate power cord.
Checking the Tire Pressure
Check the tire pressure every 8 hours or daily to ensure
proper levels.
The air pressure range in the front and rear tires is 8–22 psi
(55–152 kPa).
The air pressure needed is determined by the payload
carried. Lower air pressure will provide less compaction, a
smoother ride, and fewer tire marks. Lower pressure should
not be used for heavy payloads at high speeds.
Higher pressures should be used for heavier payloads at
higher speeds. Do not exceed the maximum pressure.
Setting the Charger Voltage
Important The incorrect voltage setting on the battery
charger can impair function and damage the charger.
Always make sure the charger voltage setting matches the
voltage used to power the charger.
1. Locate the voltage selector on the rear of the charger
(Fig. 2).
2. Adjust the voltage setting by moving the switch on the
voltage selector upward or downward to change the
voltage setting (Fig. 2).
The setting is displayed in the window above the selector.
Note: Use the 100V setting for voltages ranging from 100V
to 120V.
Always use the appropriate power cord for the power outlet
of the country or region charging will occur. Contact your
Authorized Toro Dealer to obtain the correct power cord if
necessary.
m–7914
100-120 V
2
1
3
4240 V
220 V
200 V
Figure 2
Rear of charger
1. Voltage selector
2. Voltage setting window
3. Switch
4. Voltages by switch
position

13
Operation
Note: Determine the left and right sides of the vehicle from
the normal operating position.
Think Safety First
Carefully read all of the safety instructions and decals in
the safety section. Knowing this information could help
you or bystanders avoid injury.
Controls
Accelerator Pedal
The accelerator pedal (Fig. 3) gives you the ability to vary
ground speed of the vehicle. Pressing the pedal when the
On/Off switch is on starts the motor. Pressing the pedal
farther increases ground speed. Releasing the pedal will
slow the vehicle and the motor will stop running.
1m–6203
2
3
Figure 3
1. Accelerator pedal
2. Brake pedal
3. Parking brake
Brake Pedal
Use the brake pedal to stop or slow the vehicle (Fig. 3).
Brakes can become worn or can be misadjusted
resulting in personal injury.
If brake pedal travels to within 1 inch of the
vehicle floor board, the brakes must be adjusted or
repaired.
Caution
Parking Brake
The parking brake is a small plate at the top of the brake
pedal (Fig. 3). Whenever you stop the vehicle, engage the
parking brake to prevent accidental movement of the
vehicle. To engage the parking brake, step on the brake
pedal firmly and roll forward with the top of your foot. To
disengage, press the accelerator or brake pedal. If the
vehicle is parked on a steep grade, apply the parking brake
and place blocks on the downhill side of the wheels.
On/Off Switch
The On/Off switch (Fig. 4), used to activate the electrical
systems of the vehicle, has two positions: Off and On.
Rotate the key clockwise to the On position to allow
operation of the vehicle and accessories. After stopping the
vehicle, rotate the key counterclockwise to the Off position.
Remove the key before leaving the vehicle.
1
2
35
m–6219
4678
Figure 4
1. On/Off switch
2. Horn button
3. Light switch
4. Battery/hour meter
5. Vehicle status light
6. Power cargo bed switch
7. Rear lift switch
8. Vehicle direction switch
Horn Button
Press the horn button to activate the vehicle horn (Fig. 4).
Battery/Hour Meter
The battery/hour meter provides you with an indication of
how much charge is contained in the batteries (Fig. 4 and 8)
and the number of operating hours on the vehicle. The
battery meter is located at the top of the LCD screen.
When the vehicle batteries are fully charged, ten bars
extend from the 0 to the 1 position. As the charge is used,
bars disappear starting on the right side. For detailed
information on the battery meter, refer to Understanding
and Using the Battery System; page 15.
The hour meter is located at the bottom of the LCD screen.
It logs operating hours whenever the key is in the On
position and the vehicle is in motion.

14
Vehicle Direction Switch
Use this switch (Fig. 4) to toggle between forward and
reverse operation.
Vehicle Status Light
This light communicates the status of the vehicle as
determined by the on board computer. Always check this
light when you turn the On/Off switch to the On position
(Fig. 4). The light flashes at various intervals for different
problems and events. When there are no problems and the
vehicle is operational, the light is on. If the light blinks,
refer to Troubleshooting, page 31, for a description of the
flash codes.
Light Switch
Use this switch to turn the headlights on and off (Fig. 4).
Cargo Bed Lift Switch (Optional)
Use this switch to raise and lower the cargo bed (Fig. 4).
Rear Lift Switch (Optional)
Use this switch to raise and lower the rear lift (Fig. 4).
Supervisor Speed Limit Switch
The supervisor speed limit switch, located under the cup
holder (Fig. 5), has two positions: Off and On. Rotate the
key clockwise to the On position to limit the maximum
vehicle speed to a factory setting of 12 mph (19 kph).
Rotate the key counterclockwise to the Off position to
restore the maximum speed of the vehicle.
1
m–7436
Figure 5
1. Supervisor speed limit switch
Passenger Hand Holds
The passenger hand holds are located on the right side of
the dash panel and at the outside of each seat (Fig. 6).
1
2
m–4887
Figure 6
1. Passenger hand hold 2. Hip restraint
Pre-Operating Checks
Check the following items each time you begin using the
vehicle for the day:
•Check the tire pressure.
•Check the brake pedal operation.
•Check to see that the lights are working.
•Turn the steering wheel to the left and right to check
steering response.
•Check for loose parts and any other noticeable
malfunctions. Make sure the vehicle is off and all
moving parts have stopped before checking for loose
parts and other malfunctions.
If any of the above items are not correct, notify your
mechanic or check with your supervisor before taking the
vehicle out for the day. Your supervisor may want you to
check other items on a daily basis, so ask what your
responsibilities are.
Operating the Vehicle
1. Disconnect the battery charger.
2. Sit in the operator’s seat, insert the key into the On/Off
switch, and rotate the key clockwise to the On position.
3. Move the vehicle direction switch button to the desired
position.
4. Slowly step on the accelerator pedal to drive the
vehicle.
Note: The parking brake will automatically disengage
when you press the accelerator pedal.

15
Important When driving up slopes, do not stop the
vehicle using the accelerator pedal to hold it in place. This
will damage the motor. Instead use the brake or parking
brake to stop the vehicle and hold it in place.
Stopping the Vehicle
To stop the vehicle, remove your foot from the accelerator
pedal and slowly press the brake pedal.
Note: Stopping distance may vary depending on the vehicle
load and speed.
Parking the Vehicle
1. Engage the parking brake and rotate the On/Off key to
Off.
2. Remove the key from the switch to prevent accidental
starting.
Understanding and Using the
Battery System
Understanding Deep Cycle Batteries
The vehicle contains 8 deep cycle, lead-acid batteries which
supply power to the motor and accessories. A deep cycle
battery is not the same as an automobile battery. An
automobile battery is designed to provide a surge of power
to start the vehicle and moderate power to run the lights
and accessories when the engine if off or idling. The
alternator then continuously recharges it as the automobile
runs. As such, an automobile battery seldom drops below
90% of maximum charge level.
A deep cycle battery is designed to be a primary power
source to provide a sustained output. Deep cycle batteries
are typically discharged as low as 20% to 30% of the
maximum charge level. A discharge this low is considered
a deep discharge.
Lead acid batteries produce electricity through a chemical
reaction between coated lead plates and sulfuric acid.
Charging a battery reverses the chemical reaction, allowing
the battery to once again produce electricity.
A battery is a perishable item that has a limited life time
(Fig. 7). When a battery is new, it requires a break-in period
to establish efficient electrical production. This break in
period usually requires 20 to 50 discharge/charge cycles.
m–7220
1
2
345
Figure 7
1. Battery capacity
2. Discharge/charge cycles
3. Break-in period (20 to
50 cycles)
4. Prime battery life
5. End of battery life
After the break-in period, the battery will maintain a high
capacity for many cycles. The number of cycles a battery
will perform is dependant on the following:
•Battery maintenance—improper maintenance will
severely reduce the life of the batteries.
•Depth of discharge between charge cycles—the deeper
the batteries are discharged on a regular basis
between charges, the less life they will have.
•Recharge frequency—charge the batteries whenever
they are not in use. Fully discharging the batteries
will damage them and reduce their life.
At the end of the battery life, the coating on the lead plates
begins to deteriorate, causing the batteries to rapidly lose
electric capacity.

16
Using the Battery System
When your batteries are fully charged, the battery meter
will have ten bars showing from left to right (Fig. 8).
m–7222
1
2
Figure 8
1. Battery/hour meter 2. Charge indicator bars
As you use the vehicle, the bars will disappear as the
electrical capacity of the batteries is used.
When only 2 bars are left, the red warning light on the
meter will illuminate and the battery icon will begin
flashing on the screen (Fig. 9). This indicates that the
battery capacity is nearly drained and you should charge the
batteries as soon as possible to prevent battery damage.
m–7224
1
2
Figure 9
1. Battery icon 2. Warning light—on
When only one bar is left, the warning light will begin
flashing and the vehicle will go into an energy saving mode
(Fig. 10). In this mode, the vehicle will only drive at 3 mph.
Recharge the batteries immediately to prevent serious
damage to them.
If the batteries become fully discharged, the vehicle will
shut down. Do not allow the batteries to become fully
discharged.
Important To obtain maximum battery life, always
charge the batteries when there are 2 or more bars visible
on the screen. Depleting the batteries lower than 2 bars,
especially on a regular basis, will reduce the life of the
batteries.
m–7225
1
2
Figure 10
1. Battery icon 2. Warning light—flashing
Operating the Cargo Box
Raising the Box
Driving the vehicle with the cargo box raised may
cause the vehicle to tip or roll easier. The box
structure may become damaged if the box is raised
for an extended period of time while operating the
vehicle.
•Only operate the vehicle when the cargo box is
down.
•After a load has been dumped, lower the cargo
box.
Warning

17
1. Lift the lever on either side of the box and lift the box
up (Fig. 11).
m–7437
1
Figure 11
1. Lever
2. Pull the prop rod into the detent slot, securing the box
(Fig. 12).
2
1
m–7438
Figure 12
1. Prop rod 2. Detent slot
Lowering the Box
The weight of the box may be heavy. Hands or
other body parts could be crushed.
Keep hands and other body parts clear when
lowering the box.
Warning
Pull the prop rod out of the detent slot and lower the box
until it latches in place.
Adjusting the Box Latches
If the box does not latch tightly, vibrating up and down as
you drive the vehicle, you can adjust the latch posts to
make the latches fit snuggly.
1. Loosen the nut on the end to the latch post (Fig. 13).
2
1
3
m–7439
Figure 13
1. Latch
2. Nut
3. Latch post
2. Turn the latch post clockwise until it is snug against the
latch and then tighten the nut (Fig. 13).
3. Repeat this procedure for the latch on the other side of
the vehicle.
Opening and Closing the Tailgate Latches
1. To open the tailgate latches, lift the latch handles up
(Fig. 14). The latches will spring out toward the center
of the tailgate. Slowly lower the tailgate.
Note: You may need to push the end of the tailgate in
(especially if there is a load against the tailgate) before the
latches will spring toward the center of the tailgate and
release.
1
m–5334
Figure 14
1. Tailgate latch

18
2. To close the tailgate latches, lift the handles upward and
slide them toward the outside of the vehicle.
3. Push the latch handles downward to secure the latch and
tailgate.
Breaking-in a New Vehicle
To provide proper performance and long vehicle life,
follow these guidelines for the first 100 operating hours:
New deep-cycle batteries do not reach their maximum
charge capacity until they have been cycled 20 to 50 times
(i.e., charged and discharged). Therefore, you will notice
that new batteries will not run as long as batteries that have
been broken-in. This is normal and not a cause for
concern.
•Avoid hard braking situations for the first several hours
of new vehicle break-in operation. New brake linings
may not be at optimum performance until several hours
of use has caused the brakes to become burnished
(broken-in).
•Refer to the Maintenance section for any special low
hour checks.
•Check the front suspension positioning and adjust it if
necessary; refer to Adjusting the Front Suspension,
page 26.
Loading the Cargo Box
The capacity of the cargo box is 13 ft3(0.37 m3). The
amount (volume) of material that can be placed in the box
without exceeding the vehicle load ratings can vary greatly
depending on the density of the material. For example, a
level box of wet sand weighs 1500 lb (680 kg), which
greatly exceeds the load rating.
See the table below for load volume limits with various
materials:
Material Density
(lb./ft.3)
Approximate
max. cargo box
capacity (on level
ground)
Gravel
Dry
Wet
95
120
1/2 full
1/3 full
Sand
Dry
Wet
90
120
1/2 full
1/3 full
Wood 45 Full
Bark <45 Full
Earth, packed 100 1/2 full
Transporting the Vehicle
For moving the vehicle long distances, a trailer should be
used. Make sure that the vehicle is secured to the trailer.
Refer to Figures 15 and 16 for the location of the tie down
points.
Loose seats may fall off of the vehicle and trailer
when transporting and land on another vehicle or
become an obstruction on the road.
Remove the seats or make sure that the seats are
securely fastened in the detents.
Caution
m–7440
11
Figure 15
1. Tie down points
Towing the Vehicle
In case of an emergency, the vehicle can be towed at a slow
speed for a short distance. However, we do not recommend
this as a standard procedure.
Important Towing the vehicle more than 5 mph will
damage the motor.
Towing at excessive speeds could cause a loss of
steering control, resulting in personal injury.
Never tow the vehicle faster than 5 MPH.
Warning
Towing the vehicle is a two person job (one needs to drive
the towing vehicle and one needs to steer this vehicle). If
the vehicle must be moved a considerable distance,
transport it on a truck or trailer; refer to Transporting the
Vehicle, page 18.
1. Turn off the On/Off switch and remove the key.
2. Affix a tow line to the tongue on the front frame
member (Fig. 16).
3. Release the parking brake.

19
1
m–7441
Figure 16
1. Towing tongue and tie down point
Towing a Trailer
The vehicle is capable of pulling trailers. Two types of tow
hitches are available for the vehicle, depending on your
application. Contact your Authorized Toro Distributor for
details.
When hauling cargo or towing a trailer, do not overload
your vehicle or trailer. Overloading can cause poor
performance or damage to the brakes, axle, motor,
transaxle, steering, suspension, body structure, or tires.
Always load a single axle trailer with 60% of the cargo
weight in the front of the trailer. This places approximately
10% of the Gross Trailer Weight (GTW) on the tow hitch
of the vehicle.
The maximum cargo load shall not exceed 800 lb (362 kg),
including the GTW and tongue weight. For example, if the
GTW = 200 lb and tongue weight = 50 lb, then the
maximum cargo load = 550 lb.
To provide adequate braking and traction, always load the
cargo box when trailering. Do not exceed the GTW limits.
Avoid parking a vehicle with a trailer on a hill. If you must
park on a hill, engage the parking brake and block the
trailer tires.
Maintenance
Recommended Maintenance Schedule
Maintenance Service
Interval Maintenance Procedure
When not in use •Charge the batteries.
Every 8 hours •Check the tire pressure.
After first 20 hours •Check the front wheel toe-in at the proper ride height.
Every 25 hours
•Check the battery electrolyte level.
•Check the battery cable connections.
•Clean the batteries.
Every 100 hours
•Lubricate all grease fittings.
•Inspect the brake and parking brake.
•Inspect the condition and wear of the tires.
•Torque the wheel lug nuts.
•Check the front suspension toe-in and ride height.
•Check the transaxle oil level.
Every 200 hours •Check the brake cable adjustments.

20
Duplicate this page for routine use.
For the week of:
Maintenance Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun.
Charge the batteries.
Check the brake and parking brake
operation.
Check any unusual operating noises.
Check the tire pressure.
Check for fluid leaks.
Check the instrument operation.
Check the accelerator operation.
Check ride height and toe-in.
Lubricate all grease fittings.1
Touch up any damaged paint.
1Immediately after every washing, regardless of the interval listed
Notation for Areas of Concern
Inspection performed by:
Item Date Information
1
2
3
4
5
6
7
8
9
10
11
12
13
Note: Determine the left and right sides of the vehicle from the normal operating position.
Warning
The bed must be raised to perform some routine maintenance. The bed could fall and injure
persons that are underneath it.
Remove any load material from bed before working under raised bed.