Toro Workman 07170 User manual

Form No. 3463-630 Rev A
60V Electric Lift Kit
W orkman
®
Lithium GTX Utility V ehicle
Model No. 07170
Installation Instructions
Note: Reuse any mounting hardware that you removed and is not replaced with hardware from the kit.
Preparing the Machine
1. Park the machine on a level surface.
2. Engage the parking brake.
3. Shut of f the machine and remove the key .
g038447
Figure 1
Removing the Gas Spring and Lift Bracket
Machines with a Steel Cargo Bed Only
W ARNING
A raised cargo bed could fall and injure persons that are working beneath it.
• Remove any load material from the bed before raising it.
• Always properly support the bed in the raised position before working under the bed.
© 2023—The T oro® Company
81 1 1 L yndale A venue South
Bloomington, MN 55420
Register at www .T oro.com.
Original Instructions (EN)
Printed in the USA
All Rights Reserved
*3463-630*

1. Raise the cargo bed.
2. Remove the gas spring as shown in Figure 2 .
g441 139
Figure 2
3. Remove the lift bracket as shown in Figure 3 .
g441431
Figure 3
2

Placing the Bed into the Service Position
Machines with a Plastic Cargo Bed Only
Note: If the draw bar is installed on the machine, you must remove it before placing the bed into the service
position.
Insert the prop rod into the service position ( Figure 4 ).
g036022
Figure 4
3

Installing the Lift Bracket
1x
5x 5x
1. Remove the existing bolt and nut from the rear-frame tube (box A of Figure 5 ).
Note: Discard the bolt and nut.
2. Remove the 2 existing plastic rivets from the rear-frame tube (box B of Figure 5 ).
Note: Retain the 2 plastic rivets.
3. Install the lift bracket to the rear-frame tube using the 5 ange-head bolts (3/8 x 2-1/2 inches) and 5
ange nuts (3/8 inch) as shown in box C of Figure 5 .
T orque the ange-head bolts (3/8 x 2-1/2 inches) to 37 to 45 N∙m (27 to 33 ft-lb).
4. Install the 2 previously removed plastic rivets into the rear frame tube (box D of Figure 5 ).
g381446
Figure 5
4

Installing the Lift Latch
1x
1. Remove the 2 existing bolts from the cargo bed lever (box A of Figure 6 ).
2. Install the lift latch to the cargo bed lever using the 2 previously removed bolts, and torque the bolts to 15
to 16 N∙m (1 1 to 12 ft-lb) as shown in box B of Figure 6 .
g035996
Figure 6
5

Installing the Lift Plate
Machines with a Plastic Cargo Bed Only
1x 6x
1. Remove the 6 existing bolts and bed braces from the cargo bed (box A of Figure 7 ).
Note: Discard the bolts and bed braces.
2. Install the lift plate to the cargo bed using the 6 bolts, and torque the bolts to 15 to 16 N∙m (1 1 to 12
ft-lb) as shown in box B of Figure 7 .
g035960
Figure 7
6

Installing the Fuse
1x
Install the fuse (20 A) into the fuse block as shown in Figure 8 .
g441 159
Figure 8
7

Installing the Relays
2x 2x
Install and connect the relays as shown in Figure 9 .
g441 158
Figure 9
8

Installing the Switch
1x
1. Cut out the opening in the dashboard decal for the switch (box A of Figure 10 ).
2. Install the switch connector through the opening in the dashboard (box B of Figure 10 ).
3. Install the switch to the switch connector (box C of Figure 10 ).
4. Ensure that the switch is oriented properly (box D of Figure 10 ).
g378587
Figure 10
9

Installing the Lift Cylinder
1x 2x 2x 1x
Important: Use the cable tie to secure the lift-cylinder wire to the wire harness, away from sharp or
moving parts. Ensure that you allow enough slack in the wire harness for its full range of motion.
1. Install the lift cylinder using a clevis pin and hairpin cotter (box A of Figure 1 1 ).
2. Connect the wire harness and secure it to the machine rail using the cable tie (box B of Figure 1 1 ).
3. Rotate the lift cylinder upward to a 45° angle, then use a block to support the lift cylinder (box C of
Figure 12 ).
4. Press upward on the switch to extend the lift cylinder (box D of Figure 12 ).
5. Install the extended portion of the lift cylinder to the cargo bed using a clevis pin and hairpin cotter (box
E of Figure 12 ).
T op half—plastic cargo bed; bottom half—steel cargo bed
g036021
Figure 1 1
10

Important: Use a block to support the lift cylinder so that it extends upward at a 45 ° angle.
g441433
Figure 12
1 1

Removing the Prop Rod Assembly
Machines with a Plastic Cargo Bed Only
Remove the 2 bolts (3/8 x 2-1/2 inches), 2 ange nuts (3/8 inch), and 3 bolts (5/16 x 3/4 inch) from the prop rod
assembly , and remove the prop rod assembly ( Figure 13 ).
g036807
Figure 13
12

Operation
Important: Driving the machine with the cargo bed raised may cause the machine to tip or roll easier .
The bed structure may become damaged if you operate the machine with the bed raised.
•Operate the machine only when the cargo bed is down.
•After dumping the contents in the cargo bed, lower the bed.
CAUTION
The bed may be heavy and could crush your hands or other body parts.
Keep your hands and other body parts clear when lowering the bed.
Unlocking and Locking the Bed Latch
Important: Unlock the bed latch when using the electric lift to raise and lower the bed.
Important: Lock the bed latch when using rear attachments.
T o unlock the bed latch, pull the bed latch toward you ( Figure 14 ).
T o lock the bed latch, push the bed-latch bracket toward the center of the machine until you hear the bed latch
lock into position ( Figure 14 ).
g037384
Figure 14
13

Raising and Lowering the Bed
Important: Unlock the bed latch when using the electric lift to raise and lower the bed.
Press upward on the switch to raise the bed ( Figure 15 ).
Press downward on the switch to lower the bed ( Figure 15 ).
g036086
Figure 15
14

Declaration of Incorporation
Model No.
Serial No.
Product Description Invoice Description
General Description
Directive
07170
—
60V Electric Lift Kit, W orkman
Lithium GTX Utility V ehicle
WORKMAN GTX 60V
ELECTRIC LIFT KIT
Utility V ehicle
2006/42/EC,
2014/30/EU
Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006/42/EC.
W e will undertake to transmit, in response to requests by national authorities, relevant information on this partly
completed machinery . The method of transmission shall be electronic transmittal.
This machinery shall not be put into service until incorporated into approved T oro models as indicated on the
associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in
conformity with all relevant Directives.
Certied:
Authorized Representative:
Marcel Dutrieux
Manager European Product Integrity
T oro Europe NV
Nijverheidsstraat 5
2260 Oevel
Belgium
T om Langworthy
Engineering Director
81 1 1 L yndale A ve. South
Bloomington, MN 55420, USA
May 4, 2023

UK Declaration of Incorporation
Model No.
Serial No.
Product Description Invoice Description
General Description
Regulation
07170
—
60V Electric Lift Kit, W orkman
Lithium GTX Utility V ehicle
WORKMAN GTX 60V
ELECTRIC LIFT KIT
Utility V ehicle
S.I. 2008 No. 1597,
S.I. 2016 No. 1091
Relevant technical documentation has been compiled as required per Schedule 10 of S.I. 2008 No. 1597.
W e will undertake to transmit, in response to requests by national authorities, relevant information on this partly
completed machinery . The method of transmission shall be electronic transmittal.
This machinery shall not be put into service until incorporated into approved T oro models as indicated on the
associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in
conformity with all relevant Directives.
This declaration has been issued under the sole responsibility of the manufacturer .
The object of the declaration is in conformity with relevant UK legislation.
Authorized Representative:
Marcel Dutrieux
Manager European Product Integrity
T oro U.K. Limited
Spellbrook Lane W est
Bishop's Stortford
CM23 4BU
United Kingdom
T om Langworthy
Engineering Director
81 1 1 L yndale A ve. South
Bloomington, MN 55420, USA
May 4, 2023