Toro TransPro 200 User manual

FormNo.3446-733RevA
TransPro™200Tow-BehindTrailer
ModelNo.04219—SerialNo.400000000andUp
ModelNo.04229—SerialNo.400000000andUp
ModelNo.04239—SerialNo.400000000andUp
InstallationInstructions
Safety
•TheTransPro200trailerisintendedforusewith
walk-behindGreensmastermachinesonly.Towing
incompatibleproductscanresultindamageto
thetrailerand/orinjurytotheoperator.Referto
CompatibleMachines(page9)foracompletelist
ofcompatiblemachines.
•Useonlyavehiclewiththepropertowrating.The
TransPro200trailerand2greensmowersweigh
approximately1,150lb(522kg).Ensurethatthe
towvehiclehasadequatebrakingandhandling
capacitybycheckingtherecommendationsofthe
vehiclemanufacturer
•Ensurethatthetrailerisproperlyconnectedtothe
towvehiclebeforeloadingorunloadingthegreens
mowerstopreventsuddenunintendedtongue
movementorip-up.Thetrailertongueshouldbe
paralleltothegroundwhenyoualignitwiththe
towvehiclehitch.
•Thetraileraddsextratowingweighttothevehicle.
Drivethevehiclesafely.
–Donotdrivethemachineonhighwaysorpublic
roads.
–Alwaysslowthetowvehiclewhenapproaching
andwhilemakingaturn.
–Alwaysslowthetowvehiclewhendrivingin
unfamiliarareasoroverroughterrain.
–Alwaysslowthetowvehiclewhenchanging
thedirectionoftravelorpreparingtostop.
–Alwaysslowthetowvehiclewhenturningor
drivingonslopes.
–Donotmakesuddenorsharpturns.Donot
suddenlychangedirectionoftravelonan
incline,ramp,grade,slope,orsimilarsurface.
–Themaximumtowingspeedis15mph(24
km/h).Alwaysadjustthetow-vehiclespeedto
allowforexistinggroundconditions,suchas
wetslicksurfaces,loosesandorgraveland/or
lowvisibilityconditions,suchasdimorbright
lighting,fog,mist,orrain.
–Beespeciallycarefulwhendrivingaheavily
loadedvehicledownaninclineorslope.Drive
thevehicleupanddownthefaceoftheslopes,
inclines,orgradeswheneverpossible.Donot
driveacrossthefaceofaslopeifatallpossible.
Thereisariskofupsettingthevehicle,which
canresultinseriousinjuryordeath.
•Beforebackingup,lookbehindyouandensure
thatitisclearofpeopleandobjects.Backup
slowlyandwatchthetrailermovementclosely.
•Useextremecautionandslowspeedwhen
backingupthetrailerandtowvehicle.
•Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansand
othervehicles.
•Ifthetrailerbeginstovibrateabnormally,stopthe
towvehicleimmediately.Shutoffthetow-vehicle
engine.Repairalldamagebeforetowing.
•Beforeservicingormakinganyadjustmentstothe
trailer,dothefollowing:
–Stopthetowvehicleandengagetheparking
brake.
–Shutoffthetow-vehicleengineandremove
thekey.
•Whilethetrailerisdisconnectedfromtowvehicle:
–Storethetraileronlevelground.
–Chockthewheelstopreventthetrailerfrom
moving.
•Keepallfastenerstightenedsecurely.Replace
anypartsremovedwhenservicingormaking
adjustments.
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.Toro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3446-733*

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal133-8061
133-8061
decal140-5279
140-5279
1.Warning—readthe
Operator’sManual;drive
slowlywhendriving
downhillwithatrailer;do
notlosecontrolofthe
vehicleandtrailer.
3.Warning—driveslowly
whendrivingwithatrailer;
donotexceed24km/h(15
mph).
2.Warning—donotcarry
passengers.
4.Warning—themaximum
trailerweightis272kg
(600lb)andthemaximum
tongueweightis25kg(55
lb).
decal140-5280
140-5280
1.Thetrailertiresshouldbe
inatedto0.35bar(5psi).
3.Torquethetrailerwheel
nutsto108.5N∙m(80
ft-lb).
2.ReadtheOperator’s
Manual.
decal140-5281
140-5281
1.Warning—donotcarrypassengersonthetrailer.
Installation
Assemblingthe
AppropriateConguration
Kit
Youcaninstalloneofthefollowingkitsperyour
desiredconguration:
•Rail-LoadingKit(Model04229);referto
AssemblingtheRail-LoadingKit(page2)
•Wheel-LoadingKit(Model04219);referto
AssemblingtheWheel-LoadingKit(page5)
Assemblingthe
Rail-LoadingKit
Note:Performthefollowingstepstoassemblethe
left-andright-sidedrails.Thefollowingillustrations
showtherightsideoftherail-loadingkit.
1.Installacarriageboltsandaangenuts(1/4
inch)totherampassembly(Figure1).
g348132
Figure1
Rightsideshown.
1.Flangenut(1/4inch)2.Carriagebolt
2.Useapinsandahex-headscrewtosecurethe
wheelstoptotherailassembly(Figure2)
2

g340445
Figure2
1.Hex-headscrew3.Wheelstop
2.Pin
3.Useachainlinktoinstallthechaintothechain
turnbuckle(Figure3).
g348128
Figure3
1.Chain4.Hexshaft
2.Chainlink5.Jamnut
3.Chainturnbuckle6.Chain-linkturnbuckle
4.Installthehexshafttothechainturnbuckle
(Figure3).
5.Useajamnuttoinstallthechain-linkturnbuckle
tothehexshaft(Figure3).
6.Useachainlinktoinstallthechain-link
turnbuckletothewheelstop(Figure4).
g341266
Figure4
1.Chain-linkturnbuckle3.Wheelstop
2.Chainlink
7.Connectthespringtothewheelstopandbolt
insideoftherailassembly(Figure5).
g341267
Figure5
1.Spring2.Bolt
8.Useaangenut(5/16inch),2washers,anda
shoulderboltstosecuretherampassemblyto
therailassembly(Figure6).
3

g340144
Figure6
1.Flangenut(5/16inch)3.Shoulderbolt
2.Washers4.Railassembly
9.Useachainlinktoconnectthechaintotheramp
assembly(Figure7).
g348131
Figure7
1.Rampassembly3.Chain
2.Chainlink
10.Use10hex-headscrewstosecurethechain
coverstotherampassemblies(Figure8).
g342431
Figure8
1.Hex-headscrew2.Chaincover
11.Checkthestop-gaplength;refertoChecking
theStopGap(page16).
4

Assemblingthe
Wheel-LoadingKit
Note:Performthefollowingstepstoassemblethe
left-andright-sidedwheelramps.Thefollowing
illustrationsshowtherightsideofthewheel-loading
kit.
1.Use4torx-headscrewsand4nuts(5/16inch)
tosecurethelatch-pinbrackettotheguideplate
ontherampassembly(Figure9).
g345943
Figure9
Rightsideshown.
1.Torx-headscrew3.Latch-pinbracket
2.Nut(5/16inch)
2.Use10bolts(5/16x3/4inch)and10nylock
nuts(5/16inch)tosecuretheguideplatetothe
rampassembly(Figure10).
Theguideplatesmustbeinstalledwiththelatch
pinsfacingtheoutside.RefertoFigure30in
LoadingtheTrailer(page12)foranillustration
ofproperlyinstalledguideplates.
g345954
Figure10
1.Guideplate3.Nylocknut(5/16inch)
2.Bolt(5/16x3/4inch)
3.Useanut(1/4inch)toinstallabumpertothe
rampassembly(Figure11).
g340443
Figure11
1.Bumper2.Nut(1/4inch)
4.Useaagpinandahex-headscrewtosecure
thewheelstoptotherampassembly(Figure12).
5

g340442
Figure12
1.Wheelstop3.Flagpin
2.Hex-headscrew
5.Useachainlinktoinstallthechaintothechain
turnbuckle(Figure13).
g348128
Figure13
1.Chain4.Hexshaft
2.Chainlink5.Jamnut
3.Chainturnbuckle6.Chain-linkturnbuckle
6.Installthehexshafttothechainturnbuckle
(Figure13).
7.Useajamnuttoinstallthechain-linkturnbuckle
tothehexshaft(Figure13).
8.Useachainlinktoinstallthechain-link
turnbuckletothewheelstop(Figure14).
g341296
Figure14
1.Chain-linkturnbuckle3.Wheelstop
2.Chainlink
9.Connectthespringtothewheelstopandthe
rampbottom(Figure15).
g341295
Figure15
1.Spring2.Connectthespringhere.
10.Useapivotpinandacotterpintosecurethe
rampassemblytotherailassembly(Figure16).
g349912
Figure16
1.Rampassembly3.Railassembly
2.Cotterpin4.Pivotpin
11.Useachainlinktoconnecteachchaintothe
rampassemblies(Figure17).
6

g348127
Figure17
1.Rampassembly3.Chain
2.Chainlink
AssemblingtheTrailer
InstallingtheSupportRodstothe
MainFrame
1.Positionthecentersupportonthemainframe
asshowninFigure18.
g338068
Figure18
1.Centersupport2.Mainframe
2.Haveanassistantholdthewheelkitorrailkit
andcentersupportin-placewhileinstallingthe
supportrodsthroughtheholesinthekit,center
support,andmainframe(Figure19).
g338066
Figure19
1.Supportrod2.Pins
3.Install4pinsthroughtheholesinthewheelkit
orrailkitforyourspecicmachinewidth;referto
ConguringtheTrailerWidth(page10).
7

SecuringtheCenterSupportto
theMainFrame
Use2screws(3/8inch)tosecurethecentersupport
tothemainframe(Figure20).
g339765
Figure20
1.Screw(3/8inch)
InstallingtheWheels
1.Mountawheelassemblytoeachaxlehubwith
4lugnuts(Figure21).
g338044
Figure21
1.Lugnut3.Axle
2.Tire
2.TorquethelugnutsasspeciedinCheckingthe
TorqueoftheWheelLugNuts(page16).
3.Deatethetirestothespecicationlistedin
CheckingtheTireAirPressure(page15).
InstallingtheRollerMountstothe
CenterSupport
Use6carriageboltsand6angenuts(5/16inch)to
securetherollermountstothecentersupport(Figure
22).
Looselyinstallthefastenerssothattherollermount
canslideback-and-forthonthecentersupport.
Tightenthefastenerstosecuretherollermounts
in-placeafteryouloadthetrailer;refertoLoadingthe
Trailer(page12).
g339764
Figure22
1.Flangenut(5/16inch)2.Carriagebolt
8

InstallingtheTrailerTonguetothe
MainFrame
1.Use2bolts(7/16inch),4washers,and2
locknutstosecurethetrailertonguetothemain
frame(Figure23).
Thetrailertonguemustbeparalleltotheground
whenthetrailerisattachedtothetowvehicle.
Ensurethatthetongueisparalleltotheground
beforeyoutorquethehardware.
g338045
Figure23
1.Locknut3.Trailertongue
2.Washer4.Bolt(7/16inch)
2.Torquethehardwareto95N∙m(70ft-lb).
Operation
CompatibleMachines
Thistrailerisdesignedtobeconguredforthe
followingwalk-behindGreensmastermachines
withouttheneedforadditionalkits:
MachineModel
Greensmaster101804820
Greensmaster102104830
GreensmasterFlex101804850
GreensmasterFlex102104860
Greensmastere102104831
GreensmastereFlex102104861
Thistrailercanbeconguredforthefollowing
walk-behindGreensmastermachineswithan
additionalcongurationkit(soldseparately):
•GreensmasterFlex18/21series
•GreensmasterFlex1800/2100series(including
eFlex)
•Greensmaster800/1000series
ContactyourauthorizedT orodistributorformore
information.
9

SecuringtheTrailertothe
TowVehicle
1.Liftupthetonguehandle(Figure26).
Note:Liftingthehandleretractstheslide
assembly.
g337017
Figure26
1.Tonguehandle3.Slideassembly
2.Tonguepin
2.Alignthetonguepinwiththetow-vehiclehitch
(Figure27).
g338301
Figure27
1.Tonguepin2.Tow-vehiclehitch
3.Releasethetonguehandle(Figure27)tosecure
thetrailertothetow-vehiclehitch.
Ensurethattheslideassemblyiscentered
belowthetonguepin.
LoadingtheTrailer
PreparingtheLoadtheTrailer
1.Chockthetrailerwheels.
2.Pullthelatchpinsonbothsidesofthetrailerto
releasetherailsorrampsandlowerthemtothe
ground(Figure28).
g338736
Figure28
RailKitequipped
1.Latchpin(rightsideshown)
3.Removethegrassbasketsfromthegreens
mower.
Note:Youcanstorethegrassbasketsinthe
towvehicle.
4.Refertotheappropriateinstructionforan
equippedramporrailkitasfollows:
•RailKit:Installtherailwheelsontothehex
shafts(Figure29).
Note:Therail-wheelclipslotsarefacing
outwardsforallwalk-behindGreensmaster
machines.
12

g261683
Figure29
1.Hexshaft3.Railwheel
2.Clip
•WheelKit:Installthetransportwheelsonto
thehexshafts;refertoyourtractionunit
Operator’sManual.
LoadingaMachineontheTrailer
1.Usetheatrampsorrailstoslowlydrivethe
machineontothetraileruntilthefrontroller
seatswithintherollermount(Figure30).
Note:Whenyouloadamachineontothetrailer
forthersttime,theroller-mountfasteners
shouldbelooseandallowtherollermountto
slideforward.
2.Shutoffthemachineandengagetheparking
brake.
3.Ifyouarehauling2machines,repeatsteps1
and2forthesecondmachine.Ensurethatthe
frontrollerseatswithintherollermount.
4.Raisetherampsandengagethelatchpins
(Figure30).
•WheelKitequipped:Whenyouraisethe
ramps,thelatchpinsautomaticallyengage
thelockingbracketandkeeptherampsin
theraisedposition.
•RailKitequipped:Liftthelatchpins,raise
theramps,andreleasethelatchpinstokeep
therampsintheraisedposition.
g338779
Figure30
WheelKitequipped
1.Frontroller3.Wheelstop
2.Rollermount4.Latchpin(leftsideshown)
5.Ifyouareloadingthetrailerforthersttime,
performthefollowingstepstosecurethe
machinesin-place:
A.Withtherampslockedintheraisedposition,
movetherearmachinetowardsthebackof
thetraileruntilthetransportwheelsorrail
wheelscontacttheramp.
B.Slidebacktherearrollermount(Figure31)
untilitcontactstherear-machinefrontroller.
g342551
Figure31
Leftwheelremovedforclarity.
1.Frontrollermount2.Rearrollermount
C.Ensurethatthefrontrolleriscompletely
seatedunderneaththerollermountand
tightentheangenutsthatsecuretheroller
13

mountinplace;refertoCheckingtheTorque
oftheRoller-MountFasteners(page15).
D.Movethefrontmachinebackuntilthe
transportwheelsorrailwheelscontactthe
raisedwheelstops.
E.Slidebackthefrontrollermount(Figure
31)untilitcontactsthefront-machinefront
roller.
Ifyouloaddifferentmachinesormachinewith
differentcongurations(e.g.,amachinewith
anequippedgroomer-drivekit),performthese
stepstoensurethatthemachineisproperly
securedonthetrailer.
14

Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst10hours•Checkthetorqueofthewheellugnuts.
Beforeeachuseordaily•Checkthetireairpressure.
Yearly
•Checkthewheelbearingsforendplay.
•Lubricatethechain.
•Checkthetorqueoftheroller-mountfasteners.
•Checkthestopgap(rail-loadingkitonly).
CheckingtheTireAir
Pressure
ServiceInterval:Beforeeachuseordaily
Tireairpressurespecication:34kPa(5psi)
Checktheairpressureinthetires(Figure32).Addor
removeairasneededtosettheairpressureinthe
tirestothetireair-pressurespecication.
g001055
Figure32
CheckingtheWheel
BearingsforFreeplay
ServiceInterval:Yearly
1.Removeanymachinesthatmaybestoredon
thetrailer.
2.Useajacktoraisethetrailerandplacejack
standsunderthetrailer.
3.Checkeachwheelforexcessivefreeplay(i.e.,
freemovementofthetireandhubassembly).
Ifyoudetectexcessivefreeplay,contacttoyour
authorizedT orodistributor.
LubricatingtheChains
ServiceInterval:Yearly
Applygeneral-purposegreasetoeachchain.
CheckingtheTorqueofthe
Roller-MountFasteners
ServiceInterval:Yearly
Torquetheroller-mountfasteners(Figure33)to79
N∙m(700in-lb).
g337082
Figure33
1.Roller-mountfasteners
15

CheckingtheTorqueofthe
WheelLugNuts
ServiceInterval:Aftertherst10hours
Torquespecication:108N⋅m(80ft-lb)
Checkthetorqueofthewheellugnutseachtime
youinstallthewheelsandaftertherst10hoursof
operation.
Torquethewheellugnutsinthepatternasshownin
Figure34tothespeciedtorque.
WARNING
Failuretomaintainpropertorquecouldresult
infailureorlossofwheelandcouldresultin
personalinjury.
Torquethewheellugnutstothespecied
torque.
g274650
Figure34
CheckingtheStopGap
Rail-LoadingKitOnly
ServiceInterval:Yearly
Withtherampssecuredintheraisedposition,check
thegapmeasurementbetweenthestopandbottom
oftherail.
Theappropriatemeasurementshouldbe2.5mm(0.1
inch)asshowninFigure35.Ifyouobserveadifferent
measurement,adjusttheturnbuckleandjamnutuntil
youreachtheappropriatemeasurement.
g348160
Figure35
1.Rail3.Stop
2.Gap—2.5mm(0.1inch)
16

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Two-Yearor1,500HoursLimitedWarranty
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuant
toanagreementbetweenthem,jointlywarrantyourToroCommercial
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warrantableconditionexists,wewillrepairtheProductatnocosttoyou
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AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
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952–888–8801or800–952–2740
E-mail:[email protected]
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Astheproductowner,youareresponsibleforrequiredmaintenanceand
adjustmentsstatedinyourOperator'sManual.Repairsforproductissues
causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot
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ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty
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Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+
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Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all.
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromToroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
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