Toro 7383 User manual

FormNo.3382-454RevB
Workman®HDXUtilityVehicle
ModelNo.07383—SerialNo.314000001andUp
ModelNo.07384—SerialNo.314000001andUp
ModelNo.07384H—SerialNo.314000001andUp
ModelNo.07384TC—SerialNo.314000001andUp
ModelNo.07386—SerialNo.314000001andUp
ModelNo.07386H—SerialNo.314000001andUp
ModelNo.07386TC—SerialNo.314000501andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)*3382-454*B

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Theengineinthisproductisnotequipped
withasparkarrestedmufer.Itisaviolationof
CaliforniaPublicResourcecodeSection4442touse
oroperatethisengineonanyforest-covered,brush
covered,orgrass-coveredlandasdenedinCPRC4126.
Otherstatesorfederalareasmayhavesimilarlaws.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressure.......................................................7
Vibration................................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................13
1InstallingtheSteeringWheel(TCmodels
only).................................................................13
2InstallingtheRolloverProtectionSystem
(ROPS)—TCmodelsonly...................................13
3CheckingtheFluidLevels.....................................14
ProductOverview.........................................................15
Controls...............................................................15
Specications........................................................18
Attachments/Accessories........................................18
Operation....................................................................19
OperatingtheCargoBox.........................................19
CheckingtheEngine-oilLevel..................................20
RespondingtoaCheck-engineLight.........................21
AddingFuel...........................................................21
CheckingtheCoolantLevel.....................................22
CheckingtheTransaxle/Hydraulic-uid
Level.................................................................23
CheckingtheHighFlowHydraulic-uidLevel(TC
modelsonly)......................................................24
CheckingtheFront-differential-oilLevel(4-wheel
drivemodelsonly)...............................................24
CheckingtheTorqueoftheWheelNuts.....................25
CheckingtheTirePressure......................................25
CheckingtheBrake-uidLevel.................................25
StartingtheEngine.................................................26
DrivingtheMachine...............................................26
StoppingtheMachine.............................................27
StoppingtheEngine...............................................27
BreakinginaNewMachine......................................27
CheckingtheSafety-interlockSystem........................27
EnsuringPassengerSafety.......................................28
EnsuringProperSpeed...........................................28
EnsuringProperTurning.........................................28
EnsuringProperBraking.........................................28
PreventingTipOvers..............................................29
OperatingonHills..................................................29
LoadingandDumping............................................29
UsingtheDifferentialLock......................................30
Using4-wheelDrive(4-wheeldrivemodels
only).................................................................30
TransportingtheMachine........................................30
TowingtheMachine...............................................31
TowingaTrailerwiththeMachine.............................31
UsingtheHydraulicControl....................................31
Maintenance.................................................................34
RecommendedMaintenanceSchedule(s)......................34
OperatinginAdverseConditions..............................35
PremaintenanceProcedures........................................36
UsingtheBedSupport............................................36
RemovingtheFullBed............................................37
InstallingtheFullBed.............................................37
RaisingtheMachine................................................38
RemovingtheHood...............................................39
InstallingtheHood.................................................39
Lubrication...............................................................40
GreasingtheBearingsandBushings..........................40
EngineMaintenance..................................................42
InspectingtheCarbonCanisterAirFilter...................42
ServicingtheAirCleaner.........................................42
ChangingtheEngineOilandFilter...........................43
ReplacingtheSparkPlug.........................................43
FuelSystemMaintenance...........................................44
ReplacingtheFuelFilter..........................................44
InspectingtheFuelLinesandConnections.................44
ElectricalSystemMaintenance....................................45
ServicingtheFuses.................................................45
JumpStartingtheMachine.......................................45
ServicingtheBattery...............................................46
DriveSystemMaintenance.........................................47
ChangingtheFront-differentialOil(4-wheeldrive
modelsonly)......................................................47
InspectingtheConstant-velocityBoot(4-wheel
drivemodelsonly)...............................................47
AdjustingtheShiftCables........................................47
AdjustingtheHigh–LowCable................................47
AdjustingDifferential-lockCable..............................47
InspectingtheTires................................................48
CheckingtheFront-wheelAlignment........................48
CoolingSystemMaintenance......................................49
RemovingDebrisfromtheCoolingSystem................49
ChangingtheEngineCoolant...................................50
BrakeMaintenance....................................................51
AdjustingtheParkingBrake.....................................51
AdjustingtheBrakePedal........................................51
BeltMaintenance......................................................52
AdjustingtheAlternatorBelt...................................52
ControlsSystemMaintenance.....................................53
AdjustingtheClutchPedal.......................................53
ConvertingtheSpeedometer....................................53
HydraulicSystemMaintenance....................................54
ChangingtheHydraulicuidandCleaningthe
Strainer..............................................................54
ReplacingtheHydraulicFilter..................................54
ChangingtheHigh-owHydraulicuidandFilter
(TCmodelsonly)................................................55
RaisingtheCargoBoxinanEmergency.....................55
Cleaning...................................................................57
WashingtheMachine..............................................57
Storage........................................................................57
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
WARNING
Themachineisanoff-highwayvehicleonlyandis
notdesigned,equipped,ormanufacturedforuseon
publicroads.Usingitonapublicroadmayresult
inanaccident,whichcouldseriouslyinjureorkill
youorothers.
Donotusethismachineonpublicroads.
•Makesurethatoperatorsofthismachinearethoroughly
trainedandfamiliarwiththeOperator'sManualandall
labelsonthemachine.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepformachineoperation).
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.
•Neverallowchildrentooperatethemachine.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thismachine.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthemachine.
•Thismachineisdesignedtocarryonlyyou,the
operator,andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
machine.
•Neveroperatethemachinewhenundertheinuence
ofdrugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Beforeoperatingthemachine,alwayscheckallpartsof
themachineandanyattachments.Ifsomethingiswrong,
stopusingmachine.Makesuretheproblemiscorrected
beforemachineorattachmentisoperatedagain.
•Sincedieselfuelishighlyammable,handleitcarefully.
–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Donot
overll.
–Wipeupanyspilledfuel.
•Operatethemachineonlyoutdoorsorinawell-ventilated
area.
•Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthemachineandplaceitontheground
awayfromthemachinebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfrommachinebedbeforelling.
•Checkthesafety-interlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.Aftereverytwoyears,
replacetheinterlockswitchesinthesafetysystem,
whethertheyareworkingproperlyornot.
Operation
•Theoperatorandpassengermustuseseatbeltsand
remainseatedwheneverthemachineisinmotion.The
operatorshouldkeepbothhandsonthesteeringwheel,
wheneverpossible,andthepassengershouldusethehand
holdsprovided.Keeparmsandlegswithinthevehicle
bodyatalltimes.Nevercarrypassengersintheboxor
onattachments.Rememberyourpassengermaynotbe
expectingyoutobrakeorturnandmaynotbeready.
•Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitontheoperator’sseatandensurethattheparking
brakeisengaged.
–DisengagePTO(ifsoequipped)andreturnthehand
throttlelevertotheOffposition(ifsoequipped).
–Makesurethehydraulic-liftleverisinthecenter
position.
–MoveshiftlevertoNeutralandpresstheclutchpedal.
–Keepyourfootoffoftheacceleratorpedal.
4

–TurnignitionswitchtotheOnposition.Whenthe
glowplugindicatorgoesoff,theengineisreadyto
start.
–TurntheignitionkeytotheStartposition.
Note:Theglow-plugindicatorwillturnon,foran
additional15seconds,whentheswitchreturnstothe
Startposition.
•Usingthemachinedemandsattention.Failuretooperate
machinesafelymayresultinanaccident,tipoverofthe
machine,andseriousinjuryordeath.Drivecarefully.
Topreventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthemachineonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthemachine/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
machinecontrol.
–Donotpassanothermachinetravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehindthe
machine,anddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchesfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthemachine.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
machines.Thismachineisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.
–Neveroperatethemachineinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthemachinecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthemachineandyourhead.
–Ifeverunsureaboutsafeoperation,stopwork,and
askyoursupervisor.
•Donottouchtheengine,transaxle,radiator,mufer,or
mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingoffoftheseat:
1.Stopthemovementofthemachine.
2.Settheparkingbrake.
3.TurntheignitionkeytotheOffposition.
4.Removetheignitionkey.
Note:Ifthemachineisonanincline,blockthe
wheelsaftergettingoffofthemachine.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Braking
•Slowdownbeforeyouapproachanobstacle.Thisgives
youextratimetostoporturnaway.Hittinganobstacle
caninjureyouandyourpassenger.Inaddition,itcan
damagethemachineanditscontents.
•GrossVehicleWeight(GVW)hasamajorimpactonyour
abilitytostopand/orturn.Heavyloadsandattachments
makethemachinehardertostoporturn.Theheavierthe
load,thelongerittakestostop.
•Decreasethespeedofthemachineifthecargoboxhas
beenremovedandthereisnoattachmentinstalledon
themachine.Thebrakingcharacteristicschangeandfast
stopsmaycausetherearwheelstolockup,whichwill
affectthecontrolofthemachine.
•Turfandpavementaremuchmoreslipperywhentheyare
wet.Itcantake2to4timeslongertostopthemachine
onwetsurfacesasondrysurfaces.Ifyoudrivethrough
deep-standingwaterandgetthebrakeswet,theywill
notworkwelluntiltheyaredry.Afterdrivingthrough
water,youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlyonalevelground
whileputtinglightpressureonthebrakepedal.Thiswill
drythebrakesout.
5

OperatingonHills
WARNING
Operatingthemachineonahillmaycausetipping
orrollingofthemachine,ortheenginemaystall
andyoucouldloseheadwayonthehill.Thiscould
resultinpersonalinjury.
•Donotoperatemachineonexcessivelysteep
slopes.
•Donotacceleratequicklyorslamonthebrakes
whenbackingdownahill,especiallywithaload.
•Iftheenginestallsoryouloseheadwayona
hill,slowlybackstraightdownthehill.Never
attempttoturnthemachinearound.
•Operatethemachineslowlyonahillanduse
caution.
•Avoidturningonahill.
•Reduceyourloadandthespeedofthemachine.
•Avoidstoppingonhills,especiallywithaload.
Theseextracautionsneedtobetakenwhenoperatingthe
machineonahill:
•Slowthemachinedownbeforestartingupordownahill.
•Iftheenginestallsoryoubegintolosemomentumwhile
climbingahill,graduallyapplythebrakesandslowlyback
themachinestraightdownthehill.
•Turningwhiletravelingupordownhillscanbe
dangerous.Ifyouhavetoturnwhileonahill,doitslowly
andcautiously.Nevermakesharporfastturns.
•Heavyloadsaffectstability.Reducetheweightofthe
loadandyourgroundspeedwhenoperatingonhillsorif
theloadhasahighcenterofgravity.Securetheloadto
thecargoboxofthemachinetopreventtheloadfrom
shifting.Takeextracarewhenhaulingloadsthatshift
easily(liquid,rock,sand,etc.).
•Avoidstoppingonhills,especiallywithaload.Stopping
whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthemachinemustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthemachine.Donotslamonthebrakes
whenrollingbackward,asthismaycausethemachine
tooverturn.
•Ifyouwillbeusingthemachineonhillyterrain,youcan
installtheoptionalROPSKit.
OperatingonRoughTerrain
Reducethegroundspeedofthemachineandloadcarriedin
themachinewhenoperatingonroughterrain,unevenground,
andnearcurbs,holes,andothersuddenchangesinterrain.
Loadsmayshift,causingthemachinetobecomeunstable.
Ifyouwillbeusingthemachineonroughterrain,youcan
installtheoptionalROPSKit.
WARNING
Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.
•Reduceyourspeedwhenoperatingonrough
terrainandnearcurbs.
•Gripthesteeringwheellooselyaroundthe
perimeterkeepingthumbsupandoutoftheway
ofthesteeringwheelspokes.
LoadingandDumping
Theweightandpositionofcargoandpassengercanaffect
thestabilityandhandlingofthemachine.Beawareofthe
followingconditiontoavoidlosingcontrolofthemachine
ortippingitover:
•Donotexceedtheratedweightcapacityofthemachine
whenoperatingitwithaloadinthecargobox,when
towingatrailer,orboth;refertoSpecications(page18).
•Usecautionwhenoperatingthemachineonahillsideor
onroughterrain,particularlywithaloadinthecargobox
orwhentowingatrailerorboth.
•Usecautionwhencarryingtallloadsinthecargobox.
•Beawarethatthestabilityandcontrolofthemachine
arereducedwhentheloadinthecargoboxispoorly
distributed.
•Carryingoversizedloadsinthecargoboxchangesthe
stabilityofthemachine.
•Thesteering,braking,andstabilityofthemachineare
affectedwhencarryingaloadwheretheweightofthe
materialcannotbeboundtothemachinesuchasthe
liquidinalargetank.
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
–Keephandsandotherbodypartsclearwhen
loweringthebox.
–Donotdumpmaterialsonbystanders.
•Neverdumpaloadedcargoboxwhilethemachineis
sidewaysonahill.Thechangeinweightdistributionmay
causethemachinetooverturn.
•Whenoperatingwithaheavyloadinthecargobox,
reduceyourspeedandallowforsufcientbraking
distance.Donotsuddenlyapplythebrakes.Useextra
cautiononslopes.
•Beawarethatheavyloadsincreaseyourstoppingdistance
andreduceyourabilitytoturnquicklywithouttipping
over.
•Therearcargospaceisintendedforloadcarrying
purposesonly,notforpassengers.
•Neveroverloadyourmachine.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
6

themachine.Neveroverllattachmentsorexceedthe
machinemaximumgrossvehicleweight(GVW).
Maintenance
WARNING
Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetrateskinanddoserious
damage.Ifuidisinjectedintotheskinitmustbe
surgicallyremovedwithinafewhoursbyadoctor
familiarwiththisformofinjuryorgangrenemay
result.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,nothands,to
searchforleaks.
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethe
keyfromtheignitiontopreventaccidentalstartingof
theengine.
•Neverworkunderaraisedbedwithoutplacingthebed
safetysupportonthefullyextendedcylinderrod.
•Makesurethatallhydraulic-lineconnectorsaretight,and
thatallhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.
•Beforedisconnectingorperforminganyworkonthe
hydraulicsystem,allpressureinthesystemmustbe
relievedbystoppingtheengine,cyclingthedumpvalve
fromraisetolowerand/orloweringboxandattachments.
Placetheremotehydraulicsleverintheoatposition.
Iftheboxmustbeinraisedposition,secureitwiththe
safetysupport.
•Tomakesurethattheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3650RPM.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof75
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Vibration
Hand-Arm
•Measuredvibrationlevelforrighthand=0.34m/s2
•Measuredvibrationlevelforlefthand=0.43m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBody
•Measuredvibrationlevel=0.33m/s2
•UncertaintyValue(K)=0.5m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
7

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-7813
1.Poweroutlet—10A5.Lights,brake—15A
2.Switchedpower—10A6.Hazard—10A
3.Fuelpump,supervisor
switch—10A
7.4WD,Transmission—10A
4.Horn,powerpoint—15A
115-2047
1.Warning—donottouchthehotsurface.
115-7740
1.Warning—maximumtrailerweightis1500lb(680kg),
maximumtongueweightis200lb(90kg).
2.Warning—trailerbrakesarerequiredwhentowinggreater
than1500lb(680kg),maximumtrailerweightwithtrailer
brakesis3500lb(1591kg),maximumtongueweightwith
trailerbrakesis600lb(273kg).
115-7723
1.Warning—thehydraulicoilpressureis124bar(1800psi).
2.CouplerA
3.CouplerB
8

115-2282
1.Warning—readtheOperator'sManual.
2.Warning—stayawayfrommovingparts,keepallguardsandshieldsinplace.
3.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthevehicle,donotcarrypassengersin
thecargobed,keeparmsandlegsinsideofthevehicleatalltimes,anduseseatbeltsandhandholds.
115-7746
1.Warning—donotoperatethismachineunlessyouaretrained.3.Firehazard—stoptheenginebeforefueling.
2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.
4.Tippinghazard—slowdownandturngradually,usecaution
anddriveslowlywhendrivingonslopes,donotexceed20
mph(32kph),anddriveslowlyoverroughterrainorwhen
carryingafullorheavyload.
106-2355
1.Slow3.Transmission—thirdhigh;
nofastspeed
2.Fast
115-7741
1.ReadtheOperator’sManualbeforeservicingtransmission
uid.
106-2353
1.Electricalpowerpoint
105-4215
1.Warning—avoidpinchpoints.
93–9868
1.Crushinghazardofhand—readtheOperator’sManual.
9

BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
93-9899
93-9899
1.Crushinghazard—installthecylinderlock.
115-7756
1.Highowhydraulics—engaged
93-9879
1.Storedenergyhazard—readtheOperator'sManual.
93-9850
1.Donotrepairorrevise—readtheOperator'sManual.
106-7767
1.Warning—readtheOperator'sManual;avoidtippingthe
machine;weartheseatbelt;leanawayfromthedirection
themachineistipping.
10

106-2377
1.Locked8.Warning—readtheOperator'sManual.
2.Differentiallock9.Entanglementhazard,shaft—keepbystander'sasafe
distancefromthevehicle.
3.Unlocked10.Retracthydraulics
4.Hydrauliclock11.Extendhydraulics
5.Engage12.Transmission—highspeed
6.Powertake-off(PTO)13.Transmission—lowspeed
7.Disengage14.Parkingbrake
115-2281
1.Headlights4.Engine—run
2.Horn5.Engine—start
3.Engine—stop
11

110–0806
121-6286
1.ReadtheOperator's
Manualbeforechecking
theenginecoolantlevel.
2.Donotaddenginecoolant
totheradiator;addengine
coolanttothereservoir,
121-6287
1.Fillthereservoirwithenginecoolanttothebottomofthe
standpipe.
93-9852
1.Warning—readtheOperator’sManual.2.Crushinghazard—installthecylinderlock.
12

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Steeringwheel1Installthesteeringwheel(TCmodels
only).
ROPSframe1
2Bolt(1/2inch)6
MounttheRolloverProtectionSystem
(ROPS).
3Nopartsrequired–
Checktheengineoil,the
transaxle/hydraulicuid,andthe
brakeuidlevels.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
1
InstallingtheSteeringWheel
(TCmodelsonly)
Partsneededforthisprocedure:
1Steeringwheel
Procedure
1.Releasethetabsonthebackofthesteeringwheelthat
holdthecentercoverinplace,andremovethecover
fromthehubofthesteeringwheel.
2.Removethelocknutandwasherfromthesteeringshaft.
3.Slidethesteeringwheelandwasherontotheshaft.
Alignthesteeringwheelontheshaftsothatthecross
beamishorizontalwhenthetiresarepointedstraight
aheadandthethickerspokeofthesteeringwheelis
downward.
Note:Thedustcoverispositionontothesteering
shaftatthefactory.
4.Securethesteeringwheeltotheshaftwiththelocknut
(Figure3).Torquethelocknutto24to29N-m(18
to22ft-lb)
Figure3
1.Steeringshaft5.Washer
2.Dustcover6.Locknut
3.Steeringwheel7.Cover
4.Tabslotsinwheel8.Tabsincover
5.Alignthetabsofthecoverwiththeslotsinthesteering
wheel,andsnapthecoverontothesteering-wheelhub
(Figure3).
13

2
InstallingtheRollover
ProtectionSystem
(ROPS)—TCmodelsonly
Partsneededforthisprocedure:
1ROPSframe
6Bolt(1/2inch)
Procedure
1.AligneachsideoftheROPSwiththemountingholes
intheframeateachsideofthevehicleasshownin
Figure4.
Figure4
1.ROPS-mountingbracket2.Flangedbolts(1/2x1-1/4
inch)
2.SecureeachsideoftheROPStoframewith3anged
bolts(1/2x1-1/4inch),andtightentheboltsto115
N-m(85ft-lb).
3
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checktheengine-oillevelbeforeandaftertheengine
isrststarted;refertoCheckingtheEngine-oilLevel
(page20).
2.Checkthetransaxle/hydraulic-uidlevelbefore
theengineisrststarted;refertoCheckingthe
Transaxle/Hydraulic-uidLevel(page23).
3.Checkthebrake-uidlevelbeforetheengineisrst
started;refertoCheckingtheBrake-uidLevel(page
25).
14

ProductOverview
Controls
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AcceleratorPedal
Theacceleratorpedal(Figure5)givestheoperatortheability
tovarytheengineandgroundspeedofthemachinewhen
thetransmissionisingear.Pressingthepedalincreasesthe
enginerpmandgroundspeed.Releasingthepedaldecreases
theenginerpmandgroundspeedofthemachine.
Figure5
1.Clutchpedal3.Acceleratorpedal
2.Brakepedal
ClutchPedal
Theclutchpedal(Figure5)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.
Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverhold
themachinestoppedonahillusingtheclutchpedal.
Damagetotheclutchmayoccur.
BrakePedal
Thebrakepedal(Figure5)isusedtoapplyservicebrakes
tostoporslowthemachine.
CAUTION
Wornormaladjustedbrakesmayresultinpersonal
injury.Ifthebrakepedaltravelstowithin3.8cm
(1-1/2inches)ofthemachineoorboard,the
brakesmustbeadjustedorrepaired.
Gear-shiftLever
Fullypresstheclutchpedalandmovetheshiftlever(Figure
6)intothedesiredgearselection.Adiagramoftheshift
patternisshownbelow.
Figure6
Important:Donotshiftthetransaxletothereverseor
forwardgearunlessthevehicleisstandingstill.Damage
tothetransaxlemayoccur.
CAUTION
Downshiftingfromtoohighaspeedcancausethe
rearwheelstoskidresultinginlossofmachine
controlaswellasclutchand/ortransmission
damage.Shiftsmoothlytoavoidgrindinggears.
DifferentialLock
Thedifferentiallockallowsrearaxletobelockedfor
increasedtraction.Thedifferentiallock(Figure7)maybe
engagedwhenthemachineisinmotion.Movethelever
forwardandtotherighttoengagethelock.
Note:Machinemotionplusaslightturnisrequiredto
engageordisengagedifferentiallock.
CAUTION
Turningwiththedifferentiallockoncanresult
inlossofmachinecontrol.Donotoperatewith
differentiallockonwhenmakingsharpturnsorat
highspeeds;refertoAdjustingDifferential-lock
Cable(page47).
15

Figure7
1.Gear-shiftlever4.Hydraulic-liftlock
2.Parkingbrake5.Differentiallock
3.Hydraulic-bedlift6.High–lowrangeshifter
ParkingBrake
Whenevertheengineisshutoff,settheparkingbrake(Figure
7)inordertopreventthemachinefromaccidentallymoving.
•Tosettheparkingbrake,pullbackonthelever.
•Torelease,pushtheleverforward.
Note:Releasetheparkingbrakebeforemovingthe
machine.
Ifyouparkthemachineonasteepgrade,settheparking
brake,shiftthetransmissionintorstgearonauphillgrade
orreversegearonadownhillgrade,andplacechocksatthe
downhillsideofthewheels.
HydraulicLift
Thehydraulicliftraisesandlowersthebed.Moveitrearward
toraisethebed,andforwardtolowerit(Figure7).
Important:Whenloweringthebed,holdtheleverin
theforwardpositionfor1or2secondsafterthebed
contactstheframetosecureitintheloweredposition.
Donotholdthehydraulicliftineithertheraiseorlower
position,formorethan5seconds,oncethecylinders
havereachedtheendoftheirtravel.
Hydraulic-liftLock
Thehydraulic-liftlocklockstheliftlever,sothehydraulic
cylindersdonotoperatewhenthemachineisnotequipped
withabed(Figure7).ItalsolockstheliftleverintheOn
positionwhenusingthehydraulicsforattachments.
High–LowRangeShifter
Thehigh–lowrangeshifteradds3additionalspeedsfor
precisespeedcontrol(Figure7).
•Themachinemustbecompletelystoppedbeforeshifting
betweentheHighandLowrange.
•Shiftonlyonlevelground.
•Presstheclutchpedalfully.
•MovetheleverfullyforwardforHighandfullyrearward
forLow .
Highisforhigherspeeddrivingonlevel,drysurfaceswith
lightloads.
Lowisforlow-speeddriving.Usethisrangewhengreater
thannormalpowerorcontrolisrequired.Forexample,
steepgrades,difcultterrain,heavyloads,slowspeedbut
high-enginespeed(spraying).
Important:ThereisalocationbetweenHighandLow
inwhichthetransaxleisinneitherrange.Donotuse
thispositionasaneutralpositionbecausethevehicle
couldmoveunexpectedlyiftheHigh–Lowshifteris
bumpedandthegear-shiftleverisingear.
IgnitionSwitch
Usetheignitionswitch(Figure8)tostartandstopthe
engine.Ithas3positions:Off,On,andStart.Rotatethekey
clockwisetotheStartpositiontoengagethestartermotor.
Releasethekeywhentheenginestarts.Thekeywillmove
automaticallytotheOnposition.Toshuttheengineoff,
rotatethekeycounterclockwisetotheOffposition.
Figure8
1.Lightswitch8.Fuelgauge
2.High-ow-hydraulics
switch
(TCmodelsonly)
9.Ignitionswitch
3.Horn
(TCmodelsonly)
10.Powerpoint
4.Tachometer11.3rdhighlockoutswitch
5.Hourmeter12.Oilpressurewarninglight
6.Speedometer13.Glow-plugindicator
7.Coolant-temperature
gaugeandlight
14.Chargeindicator
16

HourMeter
Thehourmeterindicatesthetotalhoursofmachine
operation.Thehourmeter(Figure8)startstofunction
wheneverthekeyswitchisrotatedtotheOnpositionorif
theengineisrunning.
Speed-limiterSwitch
Movethespeed-limiterswitch(Figure8)totheslowposition
andremovethekey.Theswitchlimitstheengineto2,200
rpmwhenthemachineisinthirdgearintheHighrange,
whichlimitsthetopspeedto21km/h(13mph).
LightSwitch
Pushthelightswitch(Figure8)totoggletheheadlightson
oroff.
Oil-pressure-warningLight
Theoil-pressure-warninglightglows(Figure8)ifthe
engine-oilpressuredropsbelowasafelevelwhiletheengine
isrunning.Ifthelightickersorremainson,stopthevehicle,
turnofftheengine,andchecktheoillevel.Iftheoillevelis
low,butaddingoildoesnotcausethelighttogooutwhen
theengineisrestarted,turntheengineoffimmediatelyand
contactyourlocalTorodistributorforassistance.
Checktheoperationofwarninglightsasfollows:
1.Applytheparkingbrake.
2.TurntheignitionkeytotheOn/Preheatposition,but
donotstarttheengine.
Note:Theoilpressurelightshouldglowred.Ifthe
lightdoesnotfunction,eitherabulbisburnedoutor
thereisamalfunctioninthesystemwhichmustbe
repaired.
Note:Ifenginewasjustturnedoff,itmaytake1to
2minutesforthelighttocomeon.
Coolant-temperatureGaugeandLight
Registersthecoolanttemperatureintheengine.Operates
onlywhentheignitionswitchisinOnposition(Figure8).
Theindicatorlightilluminatesblinkingrediftheengine
overheats.
ChargeIndicator
Illuminateswhenbatteryisbeingdischarged.Ifthelight
illuminatesduringoperation,stopthemachine,turnoffthe
engine,andcheckforpossiblecauses,suchasthealternator
belt(Figure8).
Important:Ifthealternatorbeltislooseorbroken,do
notoperatethemachineuntiladjustmentorrepairis
complete.Failuretoobservethisprecautionmayresult
indamagetotheengine.
Checktheoperationofwarninglightsasfollows:
•Applytheparkingbrake.
•TurntheignitionkeytotheOn/Preheatposition,butdo
notstarttheengine.Thecoolanttemperature,charge
indicator,andoil-pressurelightsshouldglow.Ifanylight
doesnotfunction,eitherabulbisburnedoutorthereisa
malfunctioninthesystemwhichmustberepaired.
FuelGauge
Thefuelgaugeshowstheamountoffuelinthetank.It
operatesonlywhenignitionswitchisintheOnposition
(Figure8).Redindicateslowfuellevelandblinkingred
indicatesnearempty.
High-owHydraulicsSwitch(TC
modelsonly)
Turnontheswitchtoactivatethehigh-owhydraulics
(Figure8).
HornButton(TCmodelsonly)
Pressingthehornbuttonactivatesthehorn(Figure8).
Tachometer
Registersthespeedoftheengine(Figure8andFigure9).The
whitetriangleindicatesdesiredspeedforPTOoperation
(Figure9).
Figure9
1.Speedoftheengine2.3300rpmfor540rpmPTO
operation
Check-engineLight
Thelight(Figure8)willilluminatetonotifyoperatorofa
enginemalfunction.
Speedometer
Registersthegroundspeedofthemachine(Figure8).The
speedometerisinmphbutcaneasilyconvertedtokm/h;
refertoConvertingtheSpeedometer(page53).
17

PowerPoint
Usethepowerpoint(Figure8)topoweroptional12volt
electricalaccessories.
PassengerHandHold
Thepassengerhandholdislocatedonthedashboard(Figure
10).
Figure10
1.Passengerhandhold2.Storagecompartment
Seat-adjustingLever
Theseatscanbeadjustedforeandaftforoperatorcomfort
(Figure11).
Figure11
1.Seat-adjustinglever
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Dimensions
OverallWidth160cm(63inches)
OverallLength
Withoutbed:326cm(128inches)
Withfullbed:331cm(130inches)
With2/3bedinrear-mountinglocation:
346cm(136inches)
BaseWeight(Dry)
Model07383—736kg(1623lb)
Model07384—885kg(1951lb)
Model07384H—885kg(1951lb)
Model07384TC—921.6kg(2032lb)
Model07386—912kg(2010lb)
Model07386H—912kg(2010lb)
Model07386TC—948kg(2091lb)
RatedCapacity
(includes91kg(200lb)
operator,91kg(200lb)
passengerandloaded
attachment)
Model07383—1623kg(3577lb)
Model07384—1474kg(3249lb)
Model07384H—1474kg(3249lb)
Model07384TC—1437kg(3168lb)
Model07386—1447kg(3190lb)
Model07386H—1447kg(3190lb)
Model07386TC—1410kg(3109lb)
MaximumGross
VehicleWeight
2359kg(5200lb)
TowCapacityTongueweight:272kg(600lb)
Maximumtrailerweight:1587kg
(3,500lb)
GroundClearance18cm(7inches)withnoload
WheelBase118cm(70inches)
WheelTread(center
linetocenterline)
Front:117cm(46inches)
Rear:121cm(48inches)
Height191cm(75inches)totopofROPS
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww.Toro.comforalistofallapproved
attachmentsandaccessories.
18

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Beforeservicingormakingadjustmentstothe
machine,stoptheengine,settheparkingbrake,
andremovethekeyfromtheswitch.Removeany
loadmaterialfromthebedorotherattachment
beforeworkingunderaraisedbed.Neverwork
underaraisedbedwithoutpositioningthesafety
supportonafullyextendedcylinderrod.
OperatingtheCargoBox
Note:Centerloadsinthecargoboxifpossible.
Note:Removeallcargofromtheboxbeforeliftingthebox
uptoservicethemachine.
RaisingtheCargoBox
WARNING
Drivingthemachinewiththecargoboxraisedmay
causethemachinetotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
machinewiththeboxraised.
•Onlyoperatethemachinewhenthecargobox
isdown.
•Afteremptyingthecargobox,lowerit.
CAUTION
Ifaloadisconcentratednearthebackofthecargo
boxwhenyoureleasethelatches,theboxmay
unexpectedlytipopeninjuringyouorbystanders.
•Centerloadsinthecargoboxifpossible.
•Holdthecargoboxdownandensurethatno
oneisleaningovertheboxorstandingbehindit
whenreleasingthelatches.
•Removeallcargofromtheboxbeforeliftingthe
boxuptoservicethemachine.
Movetheleverbackwardtoraisethecargobox(Figure12).
Figure12
1.Cargoboxlever
LoweringtheBox
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
Movetheleverforwardtolowerthecargobox(Figure12).
OpeningtheTailgate
1.Ensurethatthecargoboxisloweredcompletely.
2.Openthelatchesontheleftandrightsideofthecargo
boxandlowerthetailgate(Figure13).
19

Figure13
1.Latchhandle3.Latchpin
2.Latchgate
CheckingtheEngine-oilLevel
ServiceInterval:Beforeeachuseordaily
Engineoiltype:DetergentengineoilAPISJorhigher
Engine-oilviscosity:10W-30;Chooseanengine-oil
viscosityaccordingtotheambient-airtemperaturetothe
tableinFigure14.
G016095
Figure14
Theengineisshippedwithoilinthecrankcase;however,you
shouldchecktheoillevelbeforeandaftertheengineisrst
started.
Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday.Ifithas
alreadybeenrun,allowtheoiltodrainbackdowntothe
sumpforatleast10minutesbeforechecking.Iftheoillevel
isatorbelowtheAddmarkonthedipstick,addoiltobring
theoilleveltotheFullmark.Donotoverlltheengine
withoil.IftheoillevelisbetweentheFullandAddmarks,
noadditionaloilisrequired.
1.Positionthemachineonalevelsurface.
2.Removethedipstick(Figure15)andwipeitwitha
cleanrag.
1
2
G021228
Figure15
1.Fillercap
2.Dipstick
3.Insertthedipstickintothetubeandmakesureitis
seatedfully(Figure15).
4.Removedipstickandchecktheleveloftheoil(Figure
15).
5.Iftheoillevelislow,removethellercap(Figure15),
andaddenoughoiltoraisetheleveltotheFullmark
onthedipstick.
Note:Whenaddingoil,removedipsticktoallow
properventing.Pourtheoilslowlyandcheckthelevel
oftenduringthisprocess.Donotoverlltheengine
withoil.
Important:Whenaddingengineoilorlling
oil,theremustbeclearancebetweentheoilll
deviceandtheoilllholeinthevalvecoveras
showninFigure16.Thisclearanceisnecessary
topermitventingwhenlling,whichpreventsoil
fromoverrunningintothebreather.
20