Toshiba TOSNUC 92 Instruction manual

STE 73843–4
CONNECTION MANUAL
TOSNUC 92
!WARNING
• Read this manual before equipment installation and
wiring.
• Save this manual for future reference.
February, 2004
TOSHIBA MACHINE CO., LTD.
Shizuoka, Japan

STE 73843
Preface
This manual describes the connection of the NEW TOSNUC numerical control system
for Lathe machines.
Before installation and wiring of the NEW TOSNUC numerical control system, please
read and completely understand this manual.
[Particulars]
(1) The name of each printed board described in this manual signifies as follows:
Example: N P R 1 A
Assembly group
Function group
Name of function (starting with alphabet N)
In all, three (3) expressions are used for the same printed board.
• Expression of only the name of function irrespective of the design order, such
as the connector name (ex., NRR).
• Expression relating to the design order as in use of a different function (ex.,
NPR1).
• Expression relating to different application by assembly group (ex., NPR1B).
(2) Expression of cable drawing
[1]
[2]
: Signifies twisted pair wire.
: Signifies shielded covering.
(3) A non-insulating type interface is provided for the analog input/output interface.
If noise is heavy, an insulated amplifier may be provided by the user.
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(4) RS232C user interface
To prevent damage of the control circuit at mounting/dismounting a connector, the
AC power switch on the peripheral equipment side should be of a type having
separate common wires. Also mount and dismount the connector with the AC
power turned off on the peripheral equipment side.
CNC system Peripheral
equipment
AC power
supply
Switch with separate common wires
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Cautions on Safety
Before connecting the equipment, be sure to read through this manual and other
attached manuals including the instruction manual to perform proper operation.
The work should be started only after you have fully understood and been familiar with
the knowledge of each device, safety information and cautions.
If any question yet to be clarified arises, do not hesitate to contact us before the work.
In this manual, all items requiring special attention are expressed in the manner shown
below.
!DANGER
Indicates an immediately hazardous situation which, if
not avoided, will result in death or serious injury.
!WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
!CAUTION
Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It also
indicates a hazardous situation which may result in
property damage.
The contents stated in the precautions above are the items which possibly may lead to
a serious accident if not observed. To avoid this, anyone involved should strictly
observe them to assure safety.
As there are also very important descriptions in the general contents though not
stipulated in the DANGER, WARNING and CAUTIONS columns, you should be well
versed in and observe them. It is strongly recommended to keep this manual at hand
so that anyone can get an easy access to it.
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!DANGER
NEVER turn the power on during installation of
equipment and wiring. Otherwise, you will be struck by
electric shock and the equipment will be damaged.
!DANGER
Be sure to connect the grounding line.
If grounding is incomplete, you will be struck by electric
shock and error operation such as uncontrollable axis
will result in.
!WARNING
Be sure to perform electric work pursuant to the
Electrical Installations Technical Requirements, Interior
Wiring Requirements and this manual.
If the power circuit is faulty, power capacity is short or
the work is incomplete, you will be struck by electric
shock and a fire will result in.
!WARNING
Be sure to use the power supply of 200 VAC - 230
VAC, 50/60 Hz. If other line voltage is connected, you
will be struck by electric shock, a fire will be caused by
heat generation to destroy the devices.
!WARNING
NEVER disassemble and repair the equipment by other
than the qualified maintenance engineer. Otherwise, a
fire, electric shock and mis-operation will result in.
!CAUTION
Dispose of waste materials as industrial wastes.
Dispose of batteries in a manner as prescribed by each
autonomy.
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Table of Contents
Page
1. GENERAL DESCRIPTIONS ................................................................................. 11
2. CONFIGURATION ................................................................................................ 12
2.1 System Configuration········································································ 12
2.2 Configurations of Units ····································································· 13
2.2.1 Main Control Unit ..................................................................................... 13
2.2.2 Operation & Display Unit ......................................................................... 14
2.2.3 User Media Drive Unit.............................................................................. 15
2.2.4 Machine Input/Output Module (PLC) ...................................................... 15
2.2.5 Servo Drive / Power Supply Unit.............................................................. 16
2.3 Selective Specifications······································································ 18
2.3.1 Main Control Unit ..................................................................................... 18
2.3.2 Operation & Display Unit ......................................................................... 19
2.3.3 User Media Drive Unit.............................................................................. 20
2.3.4 Machine Input/Output Module (PLC) ...................................................... 20
2.3.5 Servo System ............................................................................................. 21
3. INSTALLATION AND ENVIRONMENTAL CONDITIONS .................................... 22
3.1 Environmental Conditions ································································· 22
3.1.1 Units........................................................................................................... 22
3.1.2 Cabinet....................................................................................................... 23
3.2 Power Supply··················································································· 24
3.3 Cabinet Design Conditions································································· 25
3.4 Unit Installation and Restrictions ······················································· 28
3.4.1 Main Control Unit ..................................................................................... 28
3.4.2 Machine Input/Output Modules (PLC)..................................................... 29
3.4.3 Operation & Display Unit ......................................................................... 30
3.4.4 User Media Drive Unit (FDU2) ................................................................ 31
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Page
3.4.5 Layout of Main Control unit and Servo Drive Units ............................... 32
3.4.6 Encoder Battery Box ................................................................................. 33
3.5 Heat Design of Cabinet······································································ 35
3.5.1 Radiation inside Cabinet........................................................................... 35
3.5.2 Method of Calculating Radiation Volume ................................................ 39
3.5.3 Heating Volume of Each Unit and Printed Board ................................... 40
3.5.4 Radiation from Servo Drive Unit.............................................................. 42
3.6 Measures against Noise and Grounding ··············································· 43
3.6.1 Separation of Signal Cables ...................................................................... 43
3.6.2 Grounding .................................................................................................. 45
3.6.3 Noise Killer ................................................................................................ 47
3.6.4 MPG ........................................................................................................... 48
3.6.5 Measures against Lightning and Radio Hindrance ................................. 48
4. CONNECTION....................................................................................................... 49
4.1 Overall System Diagram···································································· 49
4.2 POWER Module - T9PW2 ·································································· 52
4.2.1 200 VAC Power Supply Input (CNAC): Cable Name W907.................. 52
4.2.2 Unique Line (CNON)................................................................................. 53
4.2.3 High Speed Sensor, Overtravel, Door Interlock (CNIP) .......................... 55
4.2.4 CNC Ready, Power ON, Servo ON, Break Release Output (CNOP)....... 58
4.2.5 DC Power Supply Connector ( CNDC): Cable Name W903 .................. 60
4.3 MAIN Module - T9NC1······································································ 61
4.3.1 PLC Interface (CNPC)............................................................................... 61
4.3.2 Panel Communication and Video Signal Output (CNPN): Cable Name W901 .62
4.3.3 RS232C Port A (CNRS): Cable Name W905.......................................... 64
4.3.4 User Mdia Drive Unit Communication (CNFD): Cable Name W912 ... 65
4.4 SERVO Module - T9SV1 ···································································· 66
4.4.1 Encoder Input (CNFB1, CNFB2, CNFB3, CNFB4): Cable Name W938 .......... 66
4.4.2 Encoder Back-up Battery (CNBT2) .......................................................... 67
4.4.3 Servo Drive Unit Communication Signal (CNSV1/CNSV2/CNSV3/CNSV4) ...... 68
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Page
4.4.4 Spindle Drive Unit Communication Signal (CNSC): Cable Name W913 ......... 69
4.4.5 SPG Input (CNSP)..................................................................................... 70
4.5 Operation & Display Unit (NPN1)······················································· 72
4.5.1 Power Connectors (CNP3, CNP2) ............................................................. 72
4.5.2 Keyboard Input (CN1)............................................................................... 73
4.5.3 Manual Pulse Generator: Connection to MPG (CN9).............................. 74
4.5.4 Panel Communication and Video Signal Input (CN19) ........................... 75
4.5.5 Analog Input (CN15, CN16)...................................................................... 75
4.5.6 Machine Operation Panel I/O ................................................................... 77
4.6 User Media Drive Unit (FDU2)··························································· 85
4.6.1 Power Supply (CN1) .................................................................................. 85
4.6.2 RS422 Communication (CN2): Cable Name W912................................ 86
4.7 Portable MPG Box ············································································ 87
4.8 Machine Input/Output······································································· 89
4.8.1 Connection of CNC to I/O modules ........................................................... 90
4.9 Servo Drive / Power supply Unit ························································· 91
4.9.1 AP28A Servo Drive Unit ........................................................................... 91
4.9.2 SS series Power Supply Unit & AS/AW series Servo Drive Unit............ 92
4.9.3 Servo Motor Brake Circuit ........................................................................ 94
4.10 Others ···························································································· 95
4.10.1 Mounting Protection Breakers.................................................................. 95
4.10.2 Servo Motor Brake Circuit ........................................................................ 96
5. SETTING AND ADJUSTMENT ............................................................................. 97
5.1 MAIN Module - T9NC1······································································ 97
5.1.1 Battery Connector - CNBT1...................................................................... 97
5.1.2 DIP Switch - SW4 ...................................................................................... 97
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Page
5.2 Operation & Display Unit - T9PN** ···················································· 98
5.2.1 DIP Switch - SW1 ...................................................................................... 98
5.2.2 DIP Switch - SW2 ...................................................................................... 98
6. OTHER CAUTIONS............................................................................................... 99
6.1 SPG Selecting Conditions ·································································· 99
6.2 Reference Point Return ··································································· 101
6.2.1 Grid System ............................................................................................. 101
6.2.2 Near-Zero System.................................................................................... 102
6.2.3 ON/OFF Timing of the Deceleration Signal........................................... 104
6.3 Stroke end Limit Switch Signal ························································ 106
6.3.1 Direct Input to CNC ................................................................................ 106
6.3.2 Input from PLC........................................................................................ 108
7. EMERGENCY STOP SIGNAL ............................................................................ 109
8. APPENDICES ..................................................................................................... 112
8.1 Outline drawing and Set Dimensions of Each Unit ······························ 112
8.1.1 Main Control Unit (T9RK**)................................................................... 112
8.1.2 Operation &Display Unit (T9PN**) ....................................................... 114
8.1.3 User Media Drive Unit (FDU2) .............................................................. 118
8.1.4 Portable MPG Box ................................................................................... 119
8.1.5 Manual Pulse Generator (MPG) (OLM–01) ........................................... 120
8.1.6 Spindle Encoder (SPG) (NE–1024) ......................................................... 121
8.1.7 W905 Cable Connection .......................................................................... 122
8.1.8 Encoder Backup Battery Box.................................................................. 123
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Page
8.2 Recommended Cable Drawings ························································· 125
8.2.1 Main Control Unit Power Cable: Cable Name W907 .......................... 125
8.2.2 DC Power Output Cable: Cable Name W903 ...................................... 126
8.2.3 Panel communication and Vide Signal Output: Cable Name W901... 127
8.2.4 RS232C Cable in Cabinet ··· Cable Name W905 ................................... 128
8.2.5 CNC - Servo Communication Cable: Cable Name W906 .................... 129
8.2.6 Position Detector Cable (Serial Absolute Encoder): Cable Name W938 ......... 130
8.2.7 SPG Cable: Cable Name W911/W934 .................................................. 131
8.2.8 User Media Disk Communication Cable: Cable Name W912............. 133
8.2.9 CNC - Spindle Drive Unit Communication Cable: Cable Name W933 ........... 134
8.2.10 NPN1 I/O Cable: Cable Name W914.................................................... 135
8.2.11 Recommended Cable: Twisted Cable (Made by Tachii Electric Wire) ........ 136
8.2.12 Recommended Cable: Twisted Cable (Made by Bando Electric Wire) ........ 137
8.2.13 Recommended Cable: Twisted Cable (Made by Shinko Electric Industries) ..... 138
8.2.14 Recommended Cable: 10C Cable (Made by Tachii Electric Wire)......... 139
8.2.15 Recommended Cable: 10C Cable (Made by Shinko Electric Industries) ..... 140
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