Toshiba 1000 Series User manual

I
IMPORTANT NOTICE
The instructions contained in this manual are not intended to cover all of the details or
variations in equipment, or to provide for every possible contingency concerning
installation, operation, or maintenance. Should further information be required or if
problems arise which are not covered sufficiently, contact your local Toshiba sales
office or [phone] or by e-mail at [email protected]iba.com.
The contents of this instruction manual shall not become a part of or modify any prior or
existing agreement, commitment, or relationship. The sales contract contains the entire
obligation of Toshiba International Corporation (TIC) 's Uninterruptible Power Systems
(UPS) Division. The warranty contained in the contract between the parties is the sole
warranty of TIC's UPS Division and any statements contained herein do not create new
warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment without prior
written consent of Toshiba International Corporation will void all warranties and
may void the UL/CUL listing. Unauthorized modifications can also result in
personal injury, death, or destruction of the equipment.

II
UNINTERRUPTIBLE POWER SYSTEM
Complete the information below for the UPS received.
Unless otherwise specified on the warranty card, the warranty period for the UPS or
UPS part is 36 months from the shipment date (see TIC Bill of Lading).
Unless otherwise specified on the warranty card, the warranty period for a UPS battery
is 24 months from the shipment date (see TIC Bill of Lading).
Please complete the following information and retain for your records.
Job Number: ________________________________________________________
Model Number: _____________________________________________________
Serial Number: ______________________________________________________
Application: ________________________________________________________
Shipment Date: ______________________________________________________
Installation Date: ____________________________________________________
Inspected By: _______________________________________________________
January, 2007
Document Number: 57723-003

III
Table of Contents
Manual’s Purpose and Scope................................................................................V
Contacting Toshiba International Corporation’s Customer Support Center...... VII
EMC Statements...............................................................................................VIII
General Safety Instructions..................................................................................X
Important Safety Instructions...........................................................................XIII
Instructions Importantes Concernant................................................................XVI
Inspection/Storage/Disposal............................................................................XVII
Installation Precautions ....................................................................................XIX
Operating Precautions ......................................................................................XXI
1. Introduction.......................................................................................................1
2. System Description...........................................................................................1
2.1General Description .........................................................................................2
2.2Efficiency Optimizer Function.........................................................................3
2.3Free Run Mode.................................................................................................4
2.4Diagnostic Tests ...............................................................................................4
2.5System Configuration.......................................................................................4
3. Storage..............................................................................................................6
4. Installation ........................................................................................................7
4.1Environment.....................................................................................................7
4.2Rear Panel Views .............................................................................................8
4.3Connection to main supply and loads (1000 – 3000 VA)...............................10
4.4Front Panel Settings .......................................................................................12
5. Computer and Alarm Connections..................................................................14
5.1RS-232 Standard Interface Port......................................................................14
5.2Dry Contact Interface (optional card) ............................................................15
5.3USB Port........................................................................................................15

IV
5.4EPO Port (emergency power off)...................................................................16
5.5Network Transient Protector ..........................................................................16
5.6Load Segments...............................................................................................16
6. User’s Guide to Operations.............................................................................17
6.1UPS Startup and Shutdown............................................................................17
6.2Button Operation............................................................................................17
6.3Control Panel Functions.................................................................................18
6.4Normal Display..............................................................................................19
6.5UPS Meters Display.......................................................................................19
6.6UPS Configurations .......................................................................................20
6.7UPS Manual Test............................................................................................21
6.8Interpreting UPS Messages............................................................................21
6.9Audible Alarms ..............................................................................................21
6.10 Silencing an Alarm..................................................................................21
6.11 Troubleshooting......................................................................................22
7. Maintenance....................................................................................................23
8. Technical Specifications .................................................................................24
8.1Power Range 1000-3000 VA (120V)..............................................................24
8.2Power Range 1000-3000 VA (230V)..............................................................25
9. Warranty Information......................................................................................26
LIMITATIONS AND EXCLUSIONS.................................................................27

V
Manual’s Purpose and Scope
The purpose of this manual is to provide information on how to safely install, operate,
and maintain your TIC power electronics product. This manual includes a section of
general safety instructions that describes the warning labels and symbols that are used
throughout the manual. Read the manual completely before installing, operating, or
performing maintenance on this equipment.
The scope of this manual is to describe the requirements for an On-Line Uninterruptible
Power System (UPS). The UPS will supply a computer grade AC output sine wave
which is unaffected by the quality of the AC input. The input voltage is single phase and
the output voltage is single phase.
This manual and the accompanying drawings should be considered a permanent part of
the equipment and should be readily available for reference and review. Dimensions
shown in the manual are in metric and/or the English equivalent.
TIC reserves the right, without prior notice, to update information, make product
changes, or to discontinue any product or service identified in this publication.

VI
TOSHIBA is a registered trademark of Toshiba Corporation. All other product or trade
references appearing in this manual are registered trademarks of their respective
owners.
Toshiba International Corporation (TIC) shall not be liable for direct, indirect,
special, or consequential damages resulting from the use of the information
contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced
in any form without the prior written consent of Toshiba International Corporation.
© Copyright 2006 Toshiba International Corporation.
All rights reserved.
Printed in the U.S.A.

VII
Contacting Toshiba International Corporation’s Customer
Support Center
Toshiba International Corporation’s Customer Support Center can be contacted to
obtain help in resolving any Uninterruptible Power System problems that you may
experience or to provide application information.
The center is open from 8 a.m. to 5 p.m. (CST), Monday through Friday. The Support
Center’s toll free number is US [phone], Fax [phone].
The email address is [email protected].
You may also contact Toshiba International Corporation by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: 1000 Series UPS Product Manager.
For further information on Toshiba International Corporation’s products and services,
please visit our website at www.toshiba.com/ind

VIII
EMC Statements
FCC Part 15
NOTICE: Pursuant to section 15 of the FCC rules this product has been tested and
complies with the conditions of a Class B digital device. The product has been
established as offering sufficient protection against dangerous interference for
installations in a residential area. Installation and use of the equipment should comply
with the instructions provided in order to avoid interference due to the amount of radio
frequency energy that is radiated and generated by the equipment.
TIC cannot assure that no interference will occur. Turn the unit on and off to help
determine if the radio or television reception is found to be influenced by harmful
interference from the equipment. If required, use one of the following measures to
minimize the negative effects of interference:
•Place the receiving antenna in a separate location or orientation.
•Increase the distance between the receiver and the equipment.
•Ensure that your equipment and the receiver are on separate circuits.
•Contact a technician experienced with radio and TV or a dealer for further
assistance.
ICES-003
This Class B Interference Causing Equipment meets all requirements of the Canadian
Interference Causing Equipment Regulations ICES–003. Cet appareil numérique de la
classe B respecte toutes les exigences du Reglement sur le matériel brouilleur du
Canada.

IX
Declaration of Conformity Request
Units labeled with a CE mark comply with the following standards and directives:
Harmonic Standards: EN 50091-1-1 and EN 50091-2.
EU Directives: 73/23/EEC, Council Directive on equipment designed for use within
certain voltage limits.
93/68/EEC, Amending Directive 73/23/EEC.
89/336/EEC, Council Directive relating to electromagnetic compatibility.
92/31/EEC, Amending Directive 89/336/EEC relating to EMC.
The EC Declaration of Conformity is available upon request for products with a CE
mark.

X
General Safety Instructions
DO NOT attempt to install, operate, maintain or dispose of this equipment until you
have read and understood all of the product safety information and directions that are
contained in this instruction manual.
Safety Alert Symbol / Signal Words
The Safety Alert Symbol indicates that a potential personal injury hazard exists. The
symbol is comprised of an equilateral triangle enclosing an exclamation mark.
Listed below are the signal words that are used throughout this manual followed by their
descriptions and associated symbols. When the words DANGER, WARNING, and
CAUTION are used in this manual they will be followed by important safety
information that must be carefully adhered to.
1. Danger — The word DANGER in capital letters preceded by the safety alert
symbol indicates that an imminently hazardous situation exists that, if not avoided,
will result in death or serious injury to personnel.
Si
gna
l
W
or
d
s
DANGER

XI
2. Warning — The word WARNING in capital letters preceded by the safety alert
symbol indicates that a potentially hazardous situation exists that, if not avoided,
could result in death or serious injury to personnel.
3. Caution/Attention — The word CAUTION or ATTENTION in capital letters
preceded by the safety alert symbol indicates that a potentially hazardous situation
exists that, if not avoided, may result in minor or moderate injury.
4. The word CAUTION without the safety alert symbol indicates a potentially
hazardous situation exists which, if not avoided, may result in equipment and
property damage.
WARNING
CAUTION
/
ATTENTION
CAUTION

XII
Special Symbols
Other warning symbols may appear in conjunction with the Danger, Warning, and
Caution symbol and are used to specify special hazards. These warnings describe
particular areas where special care and/or procedures are required in order to prevent
serious injury and possible death.
1. ELECTRICAL HAZARD SYMBOL – Indicates a hazard that may cause injury
from an electrical shock or burn. The symbol is comprised of an equilateral triangle
enclosing a lightning bolt.
2. EXPLOSION HARZARD SYMBOL – Indicates a hazard that may cause injury
from exploding parts. It is comprised of an equilateral triangle enclosing an
explosion image.

XIII
Important Safety Instructions
This manual contains important instructions that should be followed during the
installation, maintenance, and operation of the UPS and its batteries to assure safe and
proper operation.
1. Turn off, lockout, and tagout all power sources before connecting the power wiring
to the equipment or when performing maintenance.
2. Hardwire type UPS units are not equipped with an over-current protection device,
nor do they have an output disconnect for the ac output. Therefore, a user-installed
circuit breaker should be provided between the UPS output and the load input.
3. The maximum ambient operating temperature is 104° F (40° C).
4. Battery servicing should be performed by a qualified Toshiba Representative only.
5. Unauthorized personnel should not service batteries.
6. Contact your nearest Toshiba authorized service center for battery replacement.
Qualified Personnel ONLY!
Qualified Personnel is one that has the skills and knowledge relating to the
construction, installation, operation, and maintenance of the electrical equipment and
has received safety training on the hazards involved (Refer to the latest edition of NFPA
70E for additional safety requirements).
Qualified Personnel shall:
1. Have read the entire operation manual.
2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag
circuits and equipment, and clear faults in accordance with established safety
practices.
3. Be trained in the proper care and use of protective equipment such as safety shoes,
rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in
accordance with established safety practices.
4. Be trained in rendering first aid.
5. Be knowledgeable of batteries and the required handling and maintenance
precautions.

XIV
For further information on workplace safety visit www.osha.gov
Misuse of this equipment could result in injury and equipment damage. In no event will
Toshiba Corporation be responsible or liablefor either indirect or consequential damage
or injury that may result from the misuse of this equipment.
Do not dispose of the batteries in a fire. The batteries may explode.
Do not open or mutilate the batteries. Released electrolyte is harmful to the eyes and
skin and could also be toxic.
A battery can present a risk of electrical shock and high short circuit current.
WARNING
CAUTION
CAUTION
DANGER

XV
—Strict adherence to the following precautions is a requirement when working with
batteries—
To be performed by Qualified Personnel only.
1. Verify that the UPS is off and that the power cord is disconnected from the power
source.
2. Remove watches, rings or other metal objects.
3. Use tools with insulated handles to prevent inadvertent shorts.
4. Wear rubber gloves and boots.
5. Do not place tools or any metal parts on top of batteries.
6. Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source of ground.
Contact with any part of a grounded battery can result in electrical shock.
The likelihood of shock will be reduced if such grounds are removed prior to
installation or maintenance.

XVI
Instructions Importantes Concernant
LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS
Cette notice contient des instructions importantes concernant la sécurité.
Une battery peut présenter un risque de choc électrique, de brûlure par transfert d'
énergie.
L' élimination des batteries est règlementèe. Consulter les codes locaux à cet effet.
ATTENTION
ATTENTION

XVII
Inspection/Storage/Disposal
Inspection
Upon receipt of the UPS, an inspection for shipping damage should be performed. Use
caution when removing the unit from the pallet. Refer to labels or documentation
attached to packing material.
Uncrating
Check the unit for loose, broken, bent or otherwise damaged parts. If damage has
occurred during shipping, keep all original crating and packing materials for return to
the shipping agent. The warranty does not apply to damage incurred during shipping.
Ensure that the rated capacity and the model number specified on the nameplate
conform to the order specifications.
Storage
During periods of non-use, the following guidelines are recommended for storage.
Storage Preparation
1. Power up the UPS and allow it to operate with no load for 24 hours to fully charge
the batteries.
2. Stop the unit.
3. Place the MCCB switch in the Off position.
Storing Conditions
•For best results, store the UPS in the original shipping container and place on a
wood or metal pallet.
•Storage temperature — -20 – 40° C (-4 – 104° F).
•The optimum storage temperature is 21° C (70° F). A higher ambient temperature
will require recharging more frequently during storage.
Avoid the following storage locations:
CAUTION

XVIII
•Locations that are subject to extreme temperature changes or high humidity.
•Locations that are subject to high levels of dust or metal particles.
•Locations that are subject to excessive vibration.
•Inclined floor surfaces.
Storage Maintenance
•If stored at an ambient temperature less than 20° C (68° F), recharge the batteries
every 9 months.
•If stored at an ambient temperature of 20° – 30° C (68° – 86° F), recharge the
batteries every 6 months.
•If stored at an ambient temperature of 30° – 40° C (86° – 104° F), recharge the
batteries every 3 months.
Disposal
Please contact your local or state environmental agency for details on disposal of
electrical components and packaging in your particular area.
It is illegal to dump lead-acid batteries in landfills or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area,
the battery manufacturer, or call Toshiba toll-free at [phone] for more
information about recycling.

XIX
Installation Precautions
1. Install the unit in a well-ventilated location; allow at least 10 cm (4 inches) on all
sides for air ventilation and for maintenance.
2. Install the unit in a stable, level and upright position that is free of excessive
vibration.
3. Install the unit where the ambient temperature is within the range specified.
4. Do not install the UPS in areas that are subject to high humidity.
5. Do not install the UPS in areas that allow exposure to direct sunlight.
6. Do not install the UPS in areas that allow exposure to high levels of airborne dust,
metal particles, or flammable gases.
7. Do not install the UPS in areas near sources of electrical noise. Ensuring a proper
earth ground will reduce the effects of electrical noise and will reduce the potential
for electrical shock.
8. Do not install the UPS in areas that would allow fluids or any foreign object to get
inside the UPS.
9. The UPS generates and can radiate radio-frequency energy during operation.
Although RFI noise filters are installed inside of the unit, there is no guarantee that
the UPS will not influence some sensitive devices that are operating near by. If such
interference is experienced, the UPS should be installed farther away from the
affected equipment and/or powered from a different source than that of the affected
equipment.
10. The user should provide output over-current protection for hardwired UPS systems.
11. After ensuring that all power sources are turned off and isolated in accordance with
established lockout/tagout procedures, connect the power source wiring of the
correct voltage to the input terminals of the UPS.
CAUTION