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Toshiba 1600 Series User manual

UNINTERRUPTIBLE POWER SYSTEM
SINGLE PHASE - 2.4/3.6/6/8 kVA PLUS
May, 1999
Part#48539-000
INSTRUCTION MANUAL
Manufactured in the USA
1600 SERIES
The instructions contained in this manual are not intended to cover all of the details
or variations in equipment, nor to provide for every possible contingency
to be met in connection with installation, operation, or maintenance. Should further
information be desired or should particular problems arise which are not covered
sufficiently for the purchaser's purposes, the matter should be referred to the local
Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing agreement, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation's UPS Division.
The warranty contained in the contract between the parties is the sole warranty of
Toshiba International Corporation's UPS Division and any statements contained
herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment,
without prior written consent of Toshiba International
Corporation, will void all warranties and may void UL/CUL listing.
Unauthorized modifications also can result in personal injury,
death, or destruction of the equipment.
3
IMPORTANT NOTICE
Please complete the Extended Warranty Card supplied with this UPS and return it
by prepaid mail to Toshiba. This activates the extended warranty. If additional
information or technical assistance is required call Toshiba's marketing department toll
free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little
YorkRoad,Houston,TX77041-9990.
Please complete the following information for your records and to remain within this
equipmentmanual:
ModelNumber:
SerialNumber:
Date of Installation:
Inspected By:
UNINTERRUPTIBLE POWER SUPPLY
TOSHIBA
TABLE OF CONTENTS
SECTION PAGE
Disclaimer ................................................................................................... 3
Table of Contents ......................................................................................... 4 - 5
Introduction................................................................................................... 6
General Safety Instructions ........................................................................... 7
Important Safety Instructions ......................................................................... 8 - 9
Product Description .................................................................................. 10
Theory of Operation ................................................................................ 10
Application and Use ............................................................................... 10
Power Backup ........................................................................................ 10
Power Conditioning ................................................................................ 10
Inspection/Storage/Disposal .................................................................... 11
Inspection of the new UPS equipment ..................................................... 11
Storage of UPS equipment ..................................................................... 11
Disposal ................................................................................................. 11
Precautions................................................................................................ 12
Installation Precautions ............................................................................ 12
Operating Precautions ............................................................................ 12
UPS Connections ...................................................................................... 13 - 17
Terminal Block ........................................................................................ 13
Wire Size and Tightening Torque ............................................................ 13
Communication Interface ........................................................................ 14
Remote Contact ................................................................................. 14
UPS Stop Signal Operation ................................................................15
RS-232C ............................................................................................16
RS-232C Interface Communication Specifications .............................17
SNMP ................................................................................................17
Specifications ............................................................................................ 18 - 19
Standard and Isolated Models Specifications .......................................... 18
Operating the UPS ..................................................................................... 20 - 24
Battery Backup Time and Discharge Process ......................................... 20
Battery Low Voltage Tolerances ............................................................. 20
Battery Recharging ................................................................................. 21
4
TOSHIBA
TABLE OF CONTENTS (Cont'd)
SECTION PAGE
Operating the UPS (cont'd) ....................................................................... 22
Operation Modes .................................................................................... 22
AC Input Mode (normal operation) ..................................................... 22
Circuit Bypass Mode ......................................................................... 22
Battery Backup Mode ........................................................................ 23
EPO (Emergency Power Off) Function .................................................... 23
Audible Alarm Functions ......................................................................... 24
Liquid Crystal Display (LCD) Functions................................................... 24
Display and Keys ...................................................................................... 25 - 26
Front Panel Layout .................................................................................. 25
Keys ....................................................................................................... 25
Light Emitting Diode (LED) Displays ...................................................... 26
Display Screens ........................................................................................ 27 - 38
UPS Start-up Screens ............................................................................ 27
Data Display Screens ............................................................................. 28 - 29
Data Setting Screens ............................................................................. 30 - 35
System Warning Messages .................................................................... 36
System Fault Messages ......................................................................... 37
Status Change Indications ..................................................................... 38
Manual RUN/Stop Operation .................................................................... 39
Starting the UPS ..................................................................................... 39
Stopping the UPS ................................................................................... 39
UPS Protection Features .......................................................................... 40 - 41
System Protection Features .................................................................... 40
System Protection Functions .................................................................. 40 - 41
Preventive Maintenance/Parts Replacement .......................................... 42
Preventive Maintenance .......................................................................... 42
Parts Replacement ................................................................................. 42
External Layouts/Dimensions/Shipping Weight ..................................... 43 - 45
Optional Receptacle Panels Available .................................................... 43
External Layouts ..................................................................................... 44
Dimensional Data ................................................................................... 45
Shipping Weights ................................................................................... 45
Index ........................................................................................................... 46 - 49
5
TOSHIBA
TOSHIBA
6
Thank you for purchasing the 1600 Plus Series UPS. This Series features a liquid crystal display
along with the very latest state of the art microprocessor technology and IGBT transistors for fast,
high power and low noise PWM (pulse width modulation) switching. Also featured is an input isolation
transformer which is available as an option. This helps to provide total power conditioning and noise
isolation even during bypass operation.
It is the intent of this manual to provide a guide for installing, operating, and maintaining the UPS.
Please read this manual thoroughly before installation and operation. All warnings and
precautions should be observed for both personal safety and for proper equipment performance
andlongevity.
Read the important safety instructions on pages 8 and 9. Save these safety instructions for
futurereference.
This manual is divided into major sections of interest. Product description and application
information can be found on page 10. Initial equipment inspection, storage, installation and
operating precautions start on page 11.
Information about the equipment's electrical connections and communication interfaces begins
on page 13. The equipment specifications for both standard and isolated models begin on page 18.
Battery backup time, recharging, low voltage tolerances, alarm and panel indicator functions
are just a few of the functions mentioned in 'Operating the UPS' that begins on page 20.
The liquid crystal display (LCD), front panel layout, light emitting diodes (LED) displays, and the
startup and data screens explanations begin on page 25.
The system protection system begins on page 40.
Thepreventivemaintenanceand/orperiodicpartsreplacementrecommendations along with front,
rear, and side panel layout views, dimensional data and shipping weights are also shown starting
on page 42.
Finally, we hope that you find this manual informative and easy to understand. Once again
thank you for the purchase of this product.
TOSHIBAINTERNATIONALCORPORATION
© Copyright1999
INTRODUCTION
7
TOSHIBA
GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in either of three ways:
1) Danger warnings - The danger warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "DANGER". The
Danger warning symbol is used to indicate situations, locations, and conditions that
exist and can cause serious injury or death:
2) Caution warnings - The caution warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "CAUTION". The
Caution warning symbol is used to indicate situations and conditions that can cause
operatorinjuryand/orequipmentdamage:
3) Attention warnings - The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "ATTENTION". The
Attention warning symbol is used to indicate situations and conditions that can cause
operatorinjuryand/orequipmentdamage:
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in
a triangle. The Electrical warning symbol is used to indicate high voltage locations and
conditions that may cause serious injury or death if the proper precautions are not
observed:
DANGER
CAUTION
ATTENTION
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in
a triangle. The Explosion warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or death if the proper
precautionsarenotobserved:
General
Safety
Inspections&
Precautions
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Equipment
Equipment
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EquipmentDisplay
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Reference Operations
KeyFunctions
Display &
8
TOSHIBA
This manual contains important instructions
for 2.4, 3.6, 6.0, and 8.0 kVA that should be
followed during the installation and maintenance of the UPS and its batteries.
Hardwire type UPS units are not equipped with an overcurrent-protection device, nor an output disconnect
for the ac output. Therefore, a circuit breaker should be provided by the user between the UPS output and
the load input. This device should be rated as follows:
2.4 kVA: 240 Vac, 15A
3.6 kVA: 240 Vac, 20A
6 kVA: 240 Vac, 30A
8 kVA: 240 Vac, 40A
The maximum ambient temperatures in which the UPS units should be operated are as follows:
2.4 kVA: 104° F (40° C).
3.6 kVA: 104° F (40° C).
6 kVA: 104° F (40° C).
8 kVA: 104° F (40° C).
The nominal battery voltages for these models are as follows:
2.4 kVA: 144Vdc
3.6 kVA: 144Vdc
6 kVA: 216Vdc
8 kVA: 144Vdc
Servicing of the batteries should only be performed by a qualified Toshiba Representative who is
knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact your nearest Toshiba authorized service center.
Misuse of this equipment could result in human injury and equipment
damage. In no event will Toshiba Corporation be responsible or liable for
either indirect or consequential damage or injury that may result from the use
of this equipment.
Do not dispose of the batteries in a fire. The batteries may explode.
Do not open or mutilate the batteries. Released electrolyte is harmful to the
eyes and skin and could also be toxic.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
CAUTION
CAUTION
CAUTION
Cette notice contient des instructions importantes concernant la sécurité.
Une battery peut présenter un risque de choc électrique, de brûlure par
transfertd'énergie.
IMPORTANT SAFETY INSTRUCTIONS (cont'd)
A battery can present a risk of electrical shock and high short
circuit current. Observe the following when working on batteries:
1) Verify that the UPS is off and that the power cord is disconnected from the power source.
2) Remove watches, rings or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not lay tools or metal parts on top of batteries.
6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source
of ground. Contact with any part of a grounded battery can result in electrical shock.
The likelihood of such shock will be reduced if such grounds are removed during
installation and maintenance.
INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
DANGER
CONSERVER CES INSTRUCTIONS
ATTENTION
ATTENTION
9
TOSHIBA
L' élimination des batteries est règlementèe. Consulter les codes locaux
à cet effet.
General
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Product Description
Theory of Operation
An uninterruptible power supply is a system that is installed between the commercial power and the
load equipment. It is used during short-term blackouts or brownouts. The UPS provides steady ac
output power during these commercial power interruptions. This power is provided for a long enough
time so that the load can be shut down in an orderly fashion. This prevents loss of data and possible
damage to both hardware and software.
During normal operation the UPS uses commercial ac power. In addition, it takes in all of the high
voltage spikes and transients caused by switching and faults, and all of the common mode and
normal mode noise which is associated with commercial ac power. The UPS converts it all to flat
dc power. From this dc power, the UPS charges the batteries and generates its own extremely high
quality ac waveform output. The result of this process is maximum power conditioning and regulation.
If the ac power supplied to the UPS drops below a specified voltage level, the unit's batteries
automatically begin supplying power instead of receiving it. This insures that the loads connected
to the UPS continue to receive power with no interruption. When ac input power becomes available
again, operation returns to normal. The unit's batteries begin to recharge so they will be ready for
the next power interruption.
Application and Use
Toshiba's 1600 Plus Series of on-line uninterruptible power supply (UPS) systems provide continuous
computer-grade ac power in a compact, high performance, and energy efficient unit. The UPS unit
assures safe and reliable operation of critical office equipment. This can range from word processors
and personal computers to mini-computers and local area networks. All units feature an audible alarm
which sounds if the battery voltage drops below standard during use. This is an additional aid to help
in retaining the valuable office data banks. All units allow for computer interfacing.
Output Rating
Toshiba's 1600 Series (240/208V) offers UPS models with the following capacities and voltages:
When the unit is operating at 240 volts, UPS models UE3G2L024C6(T)(P#), UE3G2L036C6(T)(P#),
UE3G2L060C6(T)(P#), and UE3G2L080C6(T)(P#) will supply the maximum rated power to the loads
(output capacity: 2.4/3.6/6/8 kVA). If the unit is operating at 208 volts, UPS output capacity will be
reduced to 87% of maximum rated power capacity (output capacity: 2.08/3.12/5.2/6.93 kVA).
Power Backup
When an electrical power failure occurs, the UPS unit's internal maintenance-free batteries
automatically supply back-up power to the load without interruption. For example, when used
to support a computer, the UPS back-up assures enough additional time to complete the activity
and store data. This allows an orderly shutdown after a power failure has occurred.
Power conditioning
When commercial power is present, the UPS supplies conditioned power to the load while
maintaining its batteries in a charged condition. The UPS protects against the normal, every day
problems associated with heavy use of raw commercial power, including power sags, surges, signal
interference, and spikes. This protection keeps power-line problems from reaching your load, where
they can cause equipment to operate erratically, or damage software and hardware.
10
TOSHIBA
Inspection/Storage/Disposal
Inspection of the new UPS equipment
Upon receipt of the UPS, a careful inspection for shipping damage should be made.
After Uncrating:
1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred
during shipment, keep all original crating and packing materials for return to shipping agent.
Warranty will not apply to units which are damaged during shipment.
2) Check to see that the rated capacity and the model number specified on the nameplate
conform to the order specifications.
Storage of UPS equipment.
If the UPS equipment is to be subject to long or short term storage the following guidelines
should be used.
Avoid:
1) Storage in sites subject to extreme changes in temperature or high humidity.
2) Storage in sites subject to exposure of high levels of dust or metal particles
3) Storage on inclined floor surfaces or in sites subject to excessive vibration.
Before storing:
1) Allow UPS to be operated for 24 hrs. to ensure that the batteries are fully charged.
2) Stop the unit (see "Stopping the UPS" on page 39).
3) Place the unit's MCCB switch (see page 44 for location) in the "off" position.
Storing:
1) Store within a temperature range of -20° to 40° C (-4° to 104° F).
2) For best results, store the UPS in the original shipping container and place on a wood or metal
pallet.
3) The optimum storage temperature is 21° C (70° F). Higher ambient temperatures
cause UPS batteries to need recharging more frequently.
After storing:
1) If stored in an ambient temperature under 20° C (68° F); recharge the batteries every 9 months.
2) If stored in an ambient temperature of 20° to 30° C (68° to 86° F); recharge the batteries
every 6 months.
3) If stored in an ambient temperature of 30° to 40° C (86° to 104° F); recharge the batteries
every 3 months.
Disposal
Please contact your state environmental agency for details on disposal of electrical components
and packaging in your particular area.
It is illegal to dump lead-acid batteries in landfills or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call Toshiba toll-free at (800) 231-1412 for more information about recycling.
11
TOSHIBA
General
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Inspections&
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Precautions
Installation Precautions
1) Install the unit in a well ventilated location; allow at least 10 cm (4 inches) on all sides
for air ventilation and for maintenance.
2) Install the unit in a stable, level, and upright position which is free of vibration.
3) Install the unit where the ambient temperature is within the correct operating range
(see UPS Specifications pages 18 -19).
4) Do not install the UPS in areas that are subject to high humidity.
5) Do not allow direct sunlight to shine on the unit.
6) Do not install the UPS in areas which are subject to contamination such as high levels
of airborne dust, metal particles, or inflammable gas.
7) Avoid installation near sources of electrical noise and always make sure that the unit earth
ground is intact to prevent electrical shock and to help reduce electrical noise.
8) Do not install where water or any foreign object may get inside the UPS.
9) This UPS generates and can radiate radio-frequency energy during operation. Although RFI
noise filters are installed inside the unit there is no guarantee that the UPS will not influence
some sensitive devices which are operating close by. If such interference is experienced,
the UPS should be installed farther away from the affected equipment and/or powered from a
different source than that of the affected equipment.
10) UsershouldprovideoutputovercurrentprotectionforhardwiredUPSversions.
See Safety Instructions on page 8 for the correct device rating.
Operating Precautions
1) The UPS should not be powered up until the entire operation manual has been reviewed.
2) The input power source voltage must be within +10% to -30% of the rated input voltage. The
input frequency must be within the rated input frequency range. Voltages and frequencies
outside of the permissible tolerance range may cause internal protection devices to activate.
3) The UPS should not be used with a load whose rated input is greater than the rated UPS output.
4) Do not use the UPS to provide power to motors that require high starting current or a long starting
time such as vacuum cleaners and machine tools (oversizing for lock rotor current required).
5) Do not insert metal objects or combustible materials in the unit's ventilation slots.
6) Do not place, hang, or paste any objects on the top or on the exterior surfaces of the UPS.
12
CAUTION
CAUTION
TOSHIBA
UPS Connections
Terminal Block
The following illustration is a detail view of the terminal block and wiring connections used
for 208/240 volt units (see page 44 for terminal block location).
13
12 34567 8 1112910
H2
H1
X1
X2
N
GND
REMOTE
EPO1
EPO2
TOSHIBA
GND
N
REMOTE
(1 Newton-meter = 8.8 pound-inches)
14.2
14.2
14.2
#1 and #2
#3
TighteningTorque
(Pounds-Inches)
AWG
for 6 kVA
14
#4 and #8
AWG
for 3.6 kVA
AWG
for 2.4 kVA
#9 and #10 16 9.0
Terminal
number
Item
AC input lines
AC input neutral
Ground
EPO switch
Wire Size and Tightening Torque
Use the following table to select the correct wire size and terminal lug tightening torque
for I/O wire connections.
14.2
14.2
#5 and #6
#7
AC output lines
AC output neutral
AWG
for 8 kVA
12 10 8
14 12 10 8
14
14
12 8
10
12 10
10
10
8
10 10
Remote switch #11 and #12 9.016
16
16
16
16
16
16
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14
UPS Connections
Communication Interface
Remote Contact (IBM AS/400)
The remote interface is a standard feature and is available as solid state relay switch contacts
through a DB9 male connector located on the back side of the UPS (see page 44 for DB9
connector location). The following chart shows the solid state relay pin assignments for each
signal and the associated DB9 connector pinout.
12345
6789
Notes:
1) Pin "switches" are shown in their inactive states (if battery voltage is low pin 7 will
be connected to pin 5).
DB9 Male Connector Outline
(facingconnector)
TOSHIBA
UPSoperation
UPS stop common
In the UPS
Signal common
Logic
Powerfailuresignal
Signal Function
Pin
8
2
5
9
UPS stop signal input
Bypass operation
3
6
4Normal input power supply
1
7
Fault signal
Battery voltage drop
Closedduringinverter operation
Closed during bypass operation
Closed at a voltage drop
Closed at a power failure
Commonsignalreturn
Closed with normal supply power
Closed when fault detected
Backup stop when the level
changes from Low (-3 to -15V)
to High (+3 to +15V)
1
2
3
4
5
6
7
8
9
Voltage Current
100mAdcpeak
70mAac rms
(100mApeak)
48Vdc peak
30Vac rms
(42Vacpeak)
Maximum current carrying
capacity of the switch
TOSHIBA
15
UPS Connections
Communication Interface (cont'd)
UPS Stop Signal Operation
When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface,
it is possible to automatically reset the following operation systems (OS), which can automatically
implement the shutdown function and restart the operation:
Applicable OS: Windows NT, IBM OS/2 LAN server, LANtastic
Notapplicable: NetWare
When the power fails, the OS detects the power failure signal from the UPS and starts the
shutdownprocess.
At the end of the shutdown process, the OS outputs a stop signal to the UPS, and the UPS stops.
When the power recovers, the UPS automatically starts output and restarts the OS. Even
when the power recovers while in a shutdown process, the UPS temporarily cuts off the
output (10 - 20 seconds) and then restarts the OS within 10 minutes after the recovery from
power failure. In this case the UPS cuts off output even with normal input power. Connect the
UPS stop signal of the external contact interface only for the automatic processing so that the
UPS output will not be cut off by mistake. If a stop signal is input to the UPS 10 minutes or
more after the recovery from a power failure, then the UPS ignores this signal and continues
to output power.
If the computer is started/restarted within 10 minutes after the recovery from a power
failure, the power supply may be reset while the computer is restarting.
normal backup
powerfailure
OSshutdown
UPS stop signal from OS
UPS output voltage
checking time
temporarily cuts off the
output for 10 to 20 secs.
continues output
10 minutes
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UPS Connections
Communication Interface (Cont'd)
RS-232C
The RS-232C serial communication interface is available through a DB9 female connector
located on the back side of the UPS (see page 44 for DB9 connector location). This
interface allows control of the UPS from a personal computer running special Toshiba software.
The computer and the UPS are connected through a serial RS-232C communication port.
The available data from the UPS, via the RS-232C communication link, is shown below:
Input voltage
Output voltage
Output current
Battery voltage
Input frequency
Output frequency
Utility power OK
Low battery voltage detected
UPS in BYPASS mode
UPS in NORMAL mode
Input and output frequency synchronized
UPS fault occurred
DC bus overcurrent
DC bus overvoltage
DC bus undervoltage
Input overcurrent
Overheat
Overload being timed
Overload (allowable time exceeded)
Output overvoltage (during NORMAL mode)
Output undervoltage (during NORMAL mode)
16
Pin I/O Symbol Description
1 This pin is not used
RS-232C Connector Pin Assignment
3
5142
9687
DB9 Female Connector Outline
(facingconnector)
2 RXD Receivedata
3 TXD Transmitdata
4 DTR Data terminal ready
5Signalground
DSR Data set ready
6
7 RTS Request to send
8 CTS Clear to send
9 This pin is not used
Input
Output
Output
Input
Output
Input
SG
Operatingconditions
UPS operating status
(described as yes or no)
'Fault details
(described as occurred
or not occurred)
The connector pin assignment and female connector outline are illustrated below.
TOSHIBA
TOSHIBA
17
UPS Connections
Communication Interface (Cont'd)
RS-232C Interface Communication Specifications
The RS-232C serial communication specifications are shown below:
1) Communication system half-duplex communication system (serial
transmission)
2) Connection control system centralized control, polling/selecting system
3) Transmission speed 1200/2400/4800/9600 baud
4) Synchronization method start-stop synchronization
5) Transmission code JIS X 0201,7bits (ANSI)
6) Error detection vertical parity check, even (VRC)
longitudinal parity check, even (LRC)
7) Error correction None
8) Response monitoring None
9) Transmission character format 10 bits
10) Bit sending order low-order bits first
11) Frame length (information message) variable length
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SNMP
The Simple Network Management Protocol (SNMP) communication interface is available as an option.
The Toshiba SNMP card slides into the SNMP port located on the back side of the UPS (see page 44
for SNMP port location). This optional interface allows the UPS to be monitored across the network
via SNMP to a Network Management Station (NMS). The following diagram shows the flow of the
NetworkManagementStation.
Network
Management
Station
ToshibaUPS
NetworkCommunicationthroughEthernet
Note:
The UPS communication mode setting must be set to SNMP mode when using the SNMP option
card (See Comm Mode variable in the 'Data Setting Screens' on page 30 and 32).
18
TOSHIBA
CAPACITY 2.4kVA (1.68kW) 3.6kVA (2.52kW) 6kVA (4.2kW) 8kVA(5.6kW)
General
Topology True On-line, Isolation transformer on input of isolated models
Certifications UL,CUL,FCC class A
InputCharacteristics
Inputvoltage Single-phase 240/208Vac (4 wire input / L-L, N, G), +10% to -30%
(Requires 2-120Vac to Neutral phases, unit automatically senses 120 or
180 deg phase shift)
Inputfrequency 45 - 65Hz (autosensing)
Input capacity 2.4kVA 3.6kVA 6.0kVA 8.0kVA
Inputpowerfactor > 0.95 for all loads
Current THD < 5% (linear load), < 10% (non-linear load)
Battery Characteristics
Battery type Valve Regulated Lead Acid, Flame Retardant
Backup time, fully charged
@ 0.7 power factor, 77 F 7 minutes minimum
Rechargetime 24hr. (full), 12hr.(90%) for internal batteries only
OutputCharacteristics
Outputvoltage Single-phase 240/208/120Vac (4 wire output / L-L, N, G)
(Output synchronizes to input voltage)
Outputvoltageregulation +/- 3%
Outputfrequency +/-0.5Hz/1Hz/1.5Hz (factory or authorized service center selectable only)
AUTO/MANfrequency Factory or authorized service center selectable only
VoltageTHD < 3% for linear load; < 6% for non-linear load
Common-modenoise < 1Vrms
Rated load power factor 0.7 (0.6 - 1.0) lag
Efficiency(ac-dc-ac) > than 85% (without battery charger)
Voltagetransient < +/-8% (Load of 0 to 100 %)
Rated output current (rms) 10A 15A 25A 33.3A
Max. peak output current 30A 45A 75A 100A
Inverteroverloadcapacity 125%-30sec/150%-10sec
Bypass overload capacity 125%-10min./1000%-1cycle
Crestfactor 3.0
Environment
Operatingtemperature 0 ~ 40° C (15 ~ 25° C recommended)
Storagetemperature -15 ~ 40° C
Installationarea To be installed in a well ventilated area free of airborne dust, metal
particles or flammable gas, allow at least 4 inches on all sides
Operatinghumidity 30 ~ 90%(no condensation)
Altitude < 1000m above sea level (output derated when used above 1000m)
Acoustical noise 50 dB (A) maximum @ 1 meter from front panel
OperationDiagnostics
Battery check Performed on start up, by schedule, on-demand (user configurable)
Input OV protection Standard
Battery lifetime UPS calculates battery replacement time based upon battery ambient
temperature (LCD display, LED and beeps)
UPS lifetime LCD indication given when usable lifetime of UPS is reached
Internaltemperature UPS gives indication of internal temperature, alarm when high temperature
Eventdatastorage 64-Supply Mode, 32-Back up, 16-Faults
STANDARD AND ISOLATED MODELS
UPS Specifications
19
TOSHIBA
CAPACITY 2.4kVA(1.68kW) 3.6kVA(2.52kW) 6kVA(4.2kW) 8kVA(5.6kW)
Applications
Generator Generatorcompatibility
Switches
Bypass switch Static switch <1/4 cycle (50Hz:5ms/60Hz:4.16ms)
Bypass disable Factory or authorized service center selectable only
Automatic retransfer Provided (can be disabled from front panel)
Userinterface
Real Time Clock Standard, Minimum 3 days backup during power loss
Scheduleoperation Schedule ON/OFF operation of UPS using communication software
RUN/STOPdisable User can disable RUN/STOP; Selectable by keypad
Auto Start UPS has option for UPS to start automatically when AC is applied
RemoteON/OFF Standard,externalterminal
LED display 4 LEDs indicating input/output condition, warning and battery operation
LCDscreen 16 characters x 2 lines
UPS operation: 6 keys RUN/STOP,SET/Monitor,shift/Select,Del/(pageup),Reset/(pagedown)
Buzzervolume Low, high, mute; Selectable by keypad
Powerconnections Hardwire(Standard)
Emergency PowerOff Standard (Terminal contacts only)
Remote contacts Standard (INV, BYP, BATT, LB, AC, FLT)
RS232ASCIIinterface Standard
MechanicalDesign
Enclosure Enclosure of unit made from sheet metal meeting NEMA1 and UL Type 1
Size (HxWxD) inches(max) 21.75 x 10 x 30 21.75 x 10 x 30 27.5 x 10 x 33 28.25 x 13 x33.5
Paint system Powdercoating.
Fanpanel Panel mounted on back of UPS to allow for easy replacement of fans
without turning UPS off.
Battery System
Batteryreplacement Slide out battery packs accessible from front of UPS, factory or authorized
servicecenterserviceableonly
Battery packs Designed for battery acid leakage containment with (6) batteries per pack.
Battery pack size
(HxWxD) inches (max)
Battery pack quantity 2 2 3 4
STANDARD AND ISOLATED MODELS
UPS Specifications (cont'd)
General
Safety
Inspections&
Precautions
Connections
Equipment
Equipment
Specifications
EquipmentDisplay
Screens
Manual
Run/Stop
Protection
System
Maintenance
&Options
Dimensions&
Weights
Index
Reference Operations
KeyFunctions
Display &
5 x 7.3 x 18.2
TOSHIBA
20
Operating the UPS
Battery Backup Time and Discharge Process
The UPS unit's batteries provide about 7 minutes of back-up time for the 2.4 kVA, 3.6 kVA, 6 kVA,
and 8 kVA models. These times are valid when the unit is operating under full load (output
capacity is derated to 87% of nominal capacity when the output voltage is 208 Vac). When
these models are operating at half load, the batteries can provide about 20 minutes of back-up
time. The exact length of these times will depend on the UPS model used, condition of the
batteries, amount and type of load, temperature and other variables. See battery backup time
in 'Standard Specifications' beginning on page 18.
The following illustration graphically shows the battery discharge process at full load conditions.
Current
Voltage
Shutdown
voltage
100% 20% 0%
Imax
Imin
Vnom
Vlow
Vmin
Battery capacity
Battery Low Voltage Tolerances
Excessive discharge will cause the UPS unit's battery voltage to drop. The chart shown
below lists the voltage level at which each UPS unit's low-voltage alarm will sound and
also at what level the low-voltage condition will cause the unit to automatically shut down.
Nominalvoltage(Vnom) 144Vdc 144Vdc 216Vdc 144Vdc
Alarmvoltage(Vlow) 130Vdc 130Vdc 198Vdc 130Vdc
Shutdown voltage (Vmin) 115Vdc 115Vdc 175Vdc 115Vdc
UPS Capacity 2.4 kVA 3.6 kVA 6 kVA 8 kVA
TOSHIBA
21
Model Vmax Vmin Icharge
2.4 kVA 163.8 116.7 1.0 amp
3.6 kVA 163.8 116.7 1.0 amp
6.0 kVA 245.7 175 1.0 amp
8.0 kVA 163.8 116.7 1.0 amp
Operating the UPS
Battery Recharging
The illustration below shows a graphical representation of the UPS battery recharge
process after a full discharge.
Period 1 Period 2 Period 3
current Battery
charge
voltage
Fully
charged
Charging
00
Discharge
shut-offpoint
Vmax
Vmin
Time
Voltage
Current
The recharge process usually consists of three periods. During the first period, the current is
maintained at approximately 1 ampere. This current limit is the maximum value that can be
used to charge the batteries (for minimal recharge time) while assuring safety and long battery
life. In the second period, constant-voltage control starts and current gradually decreases as
the batteries charge to their normal fully charged state. In the third period, a slight "trickle"
current continues to flow into the batteries to keep them fully charged and "floating" at the
normal Vdc level. A full recharge usually requires 24 hours (90% recharge in 10 hours) after
a complete discharge.
The following chart shows the rated maximum and minimum battery voltages, and the
charge current for each of the sizes.
Rated Battery Voltages
Icharge
General
Safety
Inspections&
Precautions
Connections
Equipment
Equipment
Specifications
OperatingDisplay
Screens
Manual
Run/Stop
Protection
System
Maintenance
&Options
Dimensions&
Weights
Index
Reference Equipment
KeyFunctions
Display &

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