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Toshiba 1600 Series User manual

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UNINTERRUPTIBLE POWER SYSTEM
SINGLE PHASE - 2.4/3.6/6/8 kVA PLUS
May, 1999
Part#48539-000
INSTRUCTION MANUAL
Manufactured in the USA
1600 SERIES
The instructions contained in this manual are not intended to cover all of the details
or variations in equipment, nor to provide for every possible contingency
to be met in connection with installation, operation, or maintenance. Should further
information be desired or should particular problems arise which are not covered
sufficiently for the purchaser's purposes, the matter should be referred to the local
Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing agreement, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation's UPS Division.
The warranty contained in the contract between the parties is the sole warranty of
Toshiba International Corporation's UPS Division and any statements contained
herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment,
without prior written consent of Toshiba International
Corporation, will void all warranties and may void UL/CUL listing.
Unauthorized modifications also can result in personal injury,
death, or destruction of the equipment.
3
IMPORTANT NOTICE
Please complete the Extended Warranty Card supplied with this UPS and return it
by prepaid mail to Toshiba. This activates the extended warranty. If additional
information or technical assistance is required call Toshiba's marketing department toll
free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little
YorkRoad,Houston,TX77041-9990.
Please complete the following information for your records and to remain within this
equipmentmanual:
ModelNumber:
SerialNumber:
Date of Installation:
Inspected By:
UNINTERRUPTIBLE POWER SUPPLY
TOSHIBA
TABLE OF CONTENTS
SECTION PAGE
Disclaimer ................................................................................................... 3
Table of Contents ......................................................................................... 4 - 5
Introduction................................................................................................... 6
General Safety Instructions ........................................................................... 7
Important Safety Instructions ......................................................................... 8 - 9
Product Description .................................................................................. 10
Theory of Operation ................................................................................ 10
Application and Use ............................................................................... 10
Power Backup ........................................................................................ 10
Power Conditioning ................................................................................ 10
Inspection/Storage/Disposal .................................................................... 11
Inspection of the new UPS equipment ..................................................... 11
Storage of UPS equipment ..................................................................... 11
Disposal ................................................................................................. 11
Precautions................................................................................................ 12
Installation Precautions ............................................................................ 12
Operating Precautions ............................................................................ 12
UPS Connections ...................................................................................... 13 - 17
Terminal Block ........................................................................................ 13
Wire Size and Tightening Torque ............................................................ 13
Communication Interface ........................................................................ 14
Remote Contact ................................................................................. 14
UPS Stop Signal Operation ................................................................15
RS-232C ............................................................................................16
RS-232C Interface Communication Specifications .............................17
SNMP ................................................................................................17
Specifications ............................................................................................ 18 - 19
Standard and Isolated Models Specifications .......................................... 18
Operating the UPS ..................................................................................... 20 - 24
Battery Backup Time and Discharge Process ......................................... 20
Battery Low Voltage Tolerances ............................................................. 20
Battery Recharging ................................................................................. 21
4
TOSHIBA
TABLE OF CONTENTS (Cont'd)
SECTION PAGE
Operating the UPS (cont'd) ....................................................................... 22
Operation Modes .................................................................................... 22
AC Input Mode (normal operation) ..................................................... 22
Circuit Bypass Mode ......................................................................... 22
Battery Backup Mode ........................................................................ 23
EPO (Emergency Power Off) Function .................................................... 23
Audible Alarm Functions ......................................................................... 24
Liquid Crystal Display (LCD) Functions................................................... 24
Display and Keys ...................................................................................... 25 - 26
Front Panel Layout .................................................................................. 25
Keys ....................................................................................................... 25
Light Emitting Diode (LED) Displays ...................................................... 26
Display Screens ........................................................................................ 27 - 38
UPS Start-up Screens ............................................................................ 27
Data Display Screens ............................................................................. 28 - 29
Data Setting Screens ............................................................................. 30 - 35
System Warning Messages .................................................................... 36
System Fault Messages ......................................................................... 37
Status Change Indications ..................................................................... 38
Manual RUN/Stop Operation .................................................................... 39
Starting the UPS ..................................................................................... 39
Stopping the UPS ................................................................................... 39
UPS Protection Features .......................................................................... 40 - 41
System Protection Features .................................................................... 40
System Protection Functions .................................................................. 40 - 41
Preventive Maintenance/Parts Replacement .......................................... 42
Preventive Maintenance .......................................................................... 42
Parts Replacement ................................................................................. 42
External Layouts/Dimensions/Shipping Weight ..................................... 43 - 45
Optional Receptacle Panels Available .................................................... 43
External Layouts ..................................................................................... 44
Dimensional Data ................................................................................... 45
Shipping Weights ................................................................................... 45
Index ........................................................................................................... 46 - 49
5
TOSHIBA
TOSHIBA
6
Thank you for purchasing the 1600 Plus Series UPS. This Series features a liquid crystal display
along with the very latest state of the art microprocessor technology and IGBT transistors for fast,
high power and low noise PWM (pulse width modulation) switching. Also featured is an input isolation
transformer which is available as an option. This helps to provide total power conditioning and noise
isolation even during bypass operation.
It is the intent of this manual to provide a guide for installing, operating, and maintaining the UPS.
Please read this manual thoroughly before installation and operation. All warnings and
precautions should be observed for both personal safety and for proper equipment performance
andlongevity.
Read the important safety instructions on pages 8 and 9. Save these safety instructions for
futurereference.
This manual is divided into major sections of interest. Product description and application
information can be found on page 10. Initial equipment inspection, storage, installation and
operating precautions start on page 11.
Information about the equipment's electrical connections and communication interfaces begins
on page 13. The equipment specifications for both standard and isolated models begin on page 18.
Battery backup time, recharging, low voltage tolerances, alarm and panel indicator functions
are just a few of the functions mentioned in 'Operating the UPS' that begins on page 20.
The liquid crystal display (LCD), front panel layout, light emitting diodes (LED) displays, and the
startup and data screens explanations begin on page 25.
The system protection system begins on page 40.
Thepreventivemaintenanceand/orperiodicpartsreplacementrecommendations along with front,
rear, and side panel layout views, dimensional data and shipping weights are also shown starting
on page 42.
Finally, we hope that you find this manual informative and easy to understand. Once again
thank you for the purchase of this product.
TOSHIBAINTERNATIONALCORPORATION
© Copyright1999
INTRODUCTION
7
TOSHIBA
GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in either of three ways:
1) Danger warnings - The danger warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "DANGER". The
Danger warning symbol is used to indicate situations, locations, and conditions that
exist and can cause serious injury or death:
2) Caution warnings - The caution warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "CAUTION". The
Caution warning symbol is used to indicate situations and conditions that can cause
operatorinjuryand/orequipmentdamage:
3) Attention warnings - The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16" high letters spelling the word "ATTENTION". The
Attention warning symbol is used to indicate situations and conditions that can cause
operatorinjuryand/orequipmentdamage:
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in
a triangle. The Electrical warning symbol is used to indicate high voltage locations and
conditions that may cause serious injury or death if the proper precautions are not
observed:
DANGER
CAUTION
ATTENTION
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in
a triangle. The Explosion warning symbol is used to indicate locations and conditions
where molten, exploding parts may cause serious injury or death if the proper
precautionsarenotobserved:
General
Safety
Inspections&
Precautions
Connections
Equipment
Equipment
Specifications
EquipmentDisplay
Screens
Manual
Run/Stop
Protection
System
Maintenance
&Options
Dimensions&
Weights
Index
Reference Operations
KeyFunctions
Display &
8
TOSHIBA
This manual contains important instructions
for 2.4, 3.6, 6.0, and 8.0 kVA that should be
followed during the installation and maintenance of the UPS and its batteries.
Hardwire type UPS units are not equipped with an overcurrent-protection device, nor an output disconnect
for the ac output. Therefore, a circuit breaker should be provided by the user between the UPS output and
the load input. This device should be rated as follows:
2.4 kVA: 240 Vac, 15A
3.6 kVA: 240 Vac, 20A
6 kVA: 240 Vac, 30A
8 kVA: 240 Vac, 40A
The maximum ambient temperatures in which the UPS units should be operated are as follows:
2.4 kVA: 104° F (40° C).
3.6 kVA: 104° F (40° C).
6 kVA: 104° F (40° C).
8 kVA: 104° F (40° C).
The nominal battery voltages for these models are as follows:
2.4 kVA: 144Vdc
3.6 kVA: 144Vdc
6 kVA: 216Vdc
8 kVA: 144Vdc
Servicing of the batteries should only be performed by a qualified Toshiba Representative who is
knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact your nearest Toshiba authorized service center.
Misuse of this equipment could result in human injury and equipment
damage. In no event will Toshiba Corporation be responsible or liable for
either indirect or consequential damage or injury that may result from the use
of this equipment.
Do not dispose of the batteries in a fire. The batteries may explode.
Do not open or mutilate the batteries. Released electrolyte is harmful to the
eyes and skin and could also be toxic.
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
CAUTION
CAUTION
CAUTION
Cette notice contient des instructions importantes concernant la sécurité.
Une battery peut présenter un risque de choc électrique, de brûlure par
transfertd'énergie.
IMPORTANT SAFETY INSTRUCTIONS (cont'd)
A battery can present a risk of electrical shock and high short
circuit current. Observe the following when working on batteries:
1) Verify that the UPS is off and that the power cord is disconnected from the power source.
2) Remove watches, rings or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not lay tools or metal parts on top of batteries.
6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source
of ground. Contact with any part of a grounded battery can result in electrical shock.
The likelihood of such shock will be reduced if such grounds are removed during
installation and maintenance.
INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
DANGER
CONSERVER CES INSTRUCTIONS
ATTENTION
ATTENTION
9
TOSHIBA
L' élimination des batteries est règlementèe. Consulter les codes locaux
à cet effet.
General
Safety
Inspections&
Precautions
Connections
Equipment
Equipment
Specifications
EquipmentDisplay
Screens
Manual
Run/Stop
Protection
System
Maintenance
&Options
Dimensions&
Weights
Index
Reference Operations
KeyFunctions
Display &
Product Description
Theory of Operation
An uninterruptible power supply is a system that is installed between the commercial power and the
load equipment. It is used during short-term blackouts or brownouts. The UPS provides steady ac
output power during these commercial power interruptions. This power is provided for a long enough
time so that the load can be shut down in an orderly fashion. This prevents loss of data and possible
damage to both hardware and software.
During normal operation the UPS uses commercial ac power. In addition, it takes in all of the high
voltage spikes and transients caused by switching and faults, and all of the common mode and
normal mode noise which is associated with commercial ac power. The UPS converts it all to flat
dc power. From this dc power, the UPS charges the batteries and generates its own extremely high
quality ac waveform output. The result of this process is maximum power conditioning and regulation.
If the ac power supplied to the UPS drops below a specified voltage level, the unit's batteries
automatically begin supplying power instead of receiving it. This insures that the loads connected
to the UPS continue to receive power with no interruption. When ac input power becomes available
again, operation returns to normal. The unit's batteries begin to recharge so they will be ready for
the next power interruption.
Application and Use
Toshiba's 1600 Plus Series of on-line uninterruptible power supply (UPS) systems provide continuous
computer-grade ac power in a compact, high performance, and energy efficient unit. The UPS unit
assures safe and reliable operation of critical office equipment. This can range from word processors
and personal computers to mini-computers and local area networks. All units feature an audible alarm
which sounds if the battery voltage drops below standard during use. This is an additional aid to help
in retaining the valuable office data banks. All units allow for computer interfacing.
Output Rating
Toshiba's 1600 Series (240/208V) offers UPS models with the following capacities and voltages:
When the unit is operating at 240 volts, UPS models UE3G2L024C6(T)(P#), UE3G2L036C6(T)(P#),
UE3G2L060C6(T)(P#), and UE3G2L080C6(T)(P#) will supply the maximum rated power to the loads
(output capacity: 2.4/3.6/6/8 kVA). If the unit is operating at 208 volts, UPS output capacity will be
reduced to 87% of maximum rated power capacity (output capacity: 2.08/3.12/5.2/6.93 kVA).
Power Backup
When an electrical power failure occurs, the UPS unit's internal maintenance-free batteries
automatically supply back-up power to the load without interruption. For example, when used
to support a computer, the UPS back-up assures enough additional time to complete the activity
and store data. This allows an orderly shutdown after a power failure has occurred.
Power conditioning
When commercial power is present, the UPS supplies conditioned power to the load while
maintaining its batteries in a charged condition. The UPS protects against the normal, every day
problems associated with heavy use of raw commercial power, including power sags, surges, signal
interference, and spikes. This protection keeps power-line problems from reaching your load, where
they can cause equipment to operate erratically, or damage software and hardware.
10
TOSHIBA
Inspection/Storage/Disposal
Inspection of the new UPS equipment
Upon receipt of the UPS, a careful inspection for shipping damage should be made.
After Uncrating:
1) Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred
during shipment, keep all original crating and packing materials for return to shipping agent.
Warranty will not apply to units which are damaged during shipment.
2) Check to see that the rated capacity and the model number specified on the nameplate
conform to the order specifications.
Storage of UPS equipment.
If the UPS equipment is to be subject to long or short term storage the following guidelines
should be used.
Avoid:
1) Storage in sites subject to extreme changes in temperature or high humidity.
2) Storage in sites subject to exposure of high levels of dust or metal particles
3) Storage on inclined floor surfaces or in sites subject to excessive vibration.
Before storing:
1) Allow UPS to be operated for 24 hrs. to ensure that the batteries are fully charged.
2) Stop the unit (see "Stopping the UPS" on page 39).
3) Place the unit's MCCB switch (see page 44 for location) in the "off" position.
Storing:
1) Store within a temperature range of -20° to 40° C (-4° to 104° F).
2) For best results, store the UPS in the original shipping container and place on a wood or metal
pallet.
3) The optimum storage temperature is 21° C (70° F). Higher ambient temperatures
cause UPS batteries to need recharging more frequently.
After storing:
1) If stored in an ambient temperature under 20° C (68° F); recharge the batteries every 9 months.
2) If stored in an ambient temperature of 20° to 30° C (68° to 86° F); recharge the batteries
every 6 months.
3) If stored in an ambient temperature of 30° to 40° C (86° to 104° F); recharge the batteries
every 3 months.
Disposal
Please contact your state environmental agency for details on disposal of electrical components
and packaging in your particular area.
It is illegal to dump lead-acid batteries in landfills or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call Toshiba toll-free at (800) 231-1412 for more information about recycling.
11
TOSHIBA
General
Safety
Inspections&
Precautions
Connections
Equipment
Equipment
Specifications
EquipmentDisplay
Screens
Manual
Run/Stop
Protection
System
Maintenance
&Options
Dimensions&
Weights
Index
Reference Operations
KeyFunctions
Display &