Toshiba UNINTERRUPTIBLE POWER SYSTEM 1600XP User manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)
Part # 60616-005
April 2011
Manufactured in the USA
© Copyright 2011 TOSHIBA International Corporation
All rights reserved.
1600XP SERIES
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA

1600XP Series Installation and Operation Manual

1600XP Series Installation and Operation Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA
Part # 60616-005
April 2011
1600XP SERIES

1600XP Series Installation and Operation Manual
Product Use and Warranty Restrictions
The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic
appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that
requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss of human
life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control instruments,
airplane or spaceship instruments, transportation instruments, trafc signal instruments, combustion control
instruments, surgical operating room or life-support equipment, all types of safety devices, etc. Unintended
Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED
REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
The instructions contained in this manual are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufciently, contact your
Toshiba sales ofce.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty
of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create
new warranties or modify the existing warranty.
Any electrical or mechanical modications to this equipment without prior written consent of Toshiba
International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized modications
can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualied Personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).

1600XP Series Installation and Operation Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment
date (see Toshiba International Corporation bill of lading).
Unless otherwise specied, the warranty period for a UPS battery is 24 months from the shipment date (see
Toshiba International Corporation bill of lading).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
INSPECTED BY

1600XP Series Installation and Operation Manual
Purpose
This manual provides information on how to safely install your Toshiba International Corporation power
electronics product. This manual includes a section of general safety instructions that describes the warning
labels and symbols that are used throughout the manual. Read the manual completely before installing,
operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make
product changes, or discontinue any product or service identied in this publication.
Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing
in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of Toshiba International Corporation.
© Copyright 2011 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.
Toshiba Customer Support Center
Contact the Toshiba Customer Support Center for assistance with application information or for any problems
that you may experience with your Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) - Monday through Friday
USA Toll Free [phone]
Tel [phone]
Fax [phone]
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Attn: UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
www.toshiba.com/ind

i
1600XP Series Installation and Operation Manual
Table of Contents
General Safety Instructions.............................................................................1
Symbols...................................................................................................1
Signal Words ...........................................................................................2
Regulatory Compliance Statement..........................................................2
IMPORTANT SAFETY INSTRUCTIONS ...........................................................3
QUALIFIED PERSONNEL ONLY ............................................................3
INSTRUCTIONS IMPORTANTES CONCERNANT LA SÉCURITÉ ..................4
Product Description .........................................................................................5
Application and Use.................................................................................5
Output Rating...........................................................................................5
Power Backup..........................................................................................5
Power Conditioning..................................................................................5
Inspection/Storage/Disposal ...........................................................................6
Inspection ................................................................................................6
Storage ....................................................................................................6
Disposal...................................................................................................6
Installation Precautions...................................................................................7
Conductor Routing and Grounding................................................................9
Operating Precautions.....................................................................................9
Equipment Warning Labels .............................................................................10
UPS Connections .............................................................................................13
Terminal Block .......................................................................................13
Wire Size and Tightening Torque.............................................................14
Communication Interfaces ..............................................................................16
UPS LAN Shutdown Signal Operation ....................................................17
RS-232C..................................................................................................18
RemotEye III Network Card.....................................................................18
UPS Specications...........................................................................................19
Operating the UPS............................................................................................25
Initial Startup (First Power-Up) ..............................................................25
Battery Backup Time and Discharge Process .......................................26
Starting/Stopping the UPS.......................................................................27
Battery Recharging..................................................................................28
Operating Modes ..............................................................................................29
On-Line (Run operation) .......................................................................................29
Static-Bypass (Stop operation)................................................................29
Battery Backup (On batteries) .................................................................30

ii 1600XP Series Installation and Operation Manual
EPO (Emergency Power Off) Function....................................................30
Audible Alarm Functions..........................................................................31
Display and Keys .............................................................................................32
Front Panel Layout ..................................................................................32
Display Manual Controls..........................................................................32
LCD Touchscreen Layout ................................................................................33
Operating Keys .......................................................................................34
Status Indicators......................................................................................35
Light Emitting Diodes (LED) ....................................................................35
Touchscreen Menu Tree...................................................................................36
Front Panel Layout ..................................................................................36
Screen Tab: Main ..............................................................................................37
Keypad Controls ......................................................................................38
Screen: Security Passwords & Keypad ...................................................39
Screen Tab: Monitor .........................................................................................40
Screen Tab: Settings ........................................................................................42
Settings Parameters ................................................................................46
Records ..................................................................................................61
System Fault Messages ..........................................................................62
System Warning Messages .....................................................................63
System Mode Messages .........................................................................65
System Status Messages ........................................................................65
UPS Protection System....................................................................................67
System Protection Features ....................................................................67
System Protection Functions ..................................................................67
Preventive Maintenance/Parts Replacement .................................................68
Preventive Maintenance ..........................................................................68
Cleaning the Touchscreen .......................................................................68
Parts Replacement ..................................................................................69
Optional Receptacle Panel Installation Instructions.....................................69
Optional MB (Maintenance Bypass) Units .....................................................71
Internal Maintenance Bypass .........................................................................................71
External Maintenance Bypass ........................................................................................72
External Layouts/Dimensions/Shipping Weights..........................................73
Dimensional Data ...................................................................................73
Electrical Conduit Knock-out Data...........................................................73
Unit and Shipping Weights ......................................................................73
Index ..................................................................................................................77

1
1600XP Series Installation and Operation Manual
General Safety Instructions
DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information provided in this manual.
Symbols
The symbols listed below are used throughout this manual. When symbols are used in this manual they will
include important safety information that must be carefully followed.
Safety Alert Symbol indicates that a potential
personal injury hazard exists.
Prohibited Symbol indicates DO NOT take action.
Mandatory Symbol indicates that the following
instruction is required.
Ground Symbol indicates the location of the
equipment grounding conductor.
Electrical - Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol indicates parts may
explode.

21600XP Series Installation and Operation Manual
Signal Words
The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and NOTICE are used in this manual they will include important safety information that must be
carefully followed.
Regulatory Compliance Statement
FCC Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy, and if it is not installed and used in accordance with the
instruction manual, it may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case the user will be required
to correct the interference at his own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
This device may not cause harmful interference.1.
This device must accept any interference received, including interference that may cause undesired2.
operation.
Notice: The FCC regulations provide that changes or modications made to this device that are not
approved by Toshiba International Corporation may void the authority granted to the user by the FCC to
operate this equipment.
EMC Directive Class A Note
This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
The word DANGER in capital letters preceded by
the safety alert symbol indicates that an imminently
hazardous situation exists, and if not avoided
will result in loss of life or serious injury to
personnel.
The word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided
may result in loss of life or serious injury to
personnel.
The word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided may
result in minor or moderate injury.
The word NOTICE in capital letters without the safety
alert symbol indicates a potentially hazardous
situation exists, and if not avoided may result in
equipment and property damage.
NOTICE
CAUTION
WARNING
DANGER