Toshiba 1600XP SERIES User manual

UNINTERRUPTIBLE POWER SYSTEM (UPS)
Part # 60616-008
July 2012
Manufactured in the USA
© Copyright 2012 TOSHIBA International Corporation
All rights reserved.
1600XP SERIES
INSTALLATION AND OPERATION MANUAL
SINGLE PHASE - 3.6/6/8/10/14/18/22 KVA

b1600XP Series Installation and Operation Manual

1600XP Series Installation and Operation Manual
Product Use and Warranty Restrictions
The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, ofce equipment, measuring equipment, industrial robotics, domestic
appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment that
requires extraordinarily high quality and/or reliability or where a malfunction or failure may cause loss
of human life or bodily injury (Unintended Usage). Unintended Usage includes atomic energy control
instruments, airplane or spaceship instruments, transportation instruments, trafc signal instruments,
combustion control instruments, life-support equipment, all types of safety devices, etc. Unintended Usage
of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM A TOSHIBA INTERNATIONAL CORPORATION REPRESENTATIVE IN
CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
The instructions contained in this manual are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufciently, contact your
Toshiba sales ofce.
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement,
commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty
of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create
new warranties or modify the existing warranty.
Any electrical or mechanical modications to this equipment without prior written consent of Toshiba
International Corporation will void all warranties and may void the UL/CUL listing. Unauthorized modications
can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualied Personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).

1600XP Series Installation and Operation Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specied, the warranty period for the UPS or UPS part is 36 months from the shipment
date (see Toshiba International Corporation bill of lading).
Unless otherwise specied, the warranty period for a UPS battery is 24 months from the shipment date (see
Toshiba International Corporation bill of lading).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
INSPECTED BY

1600XP Series Installation and Operation Manual
Purpose
This manual provides information on how to safely install your Toshiba International Corporation power
electronics product. This manual includes a section of general safety instructions that describes the warning
labels and symbols that are used throughout the manual. Read the manual completely before installing,
operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and
should be readily available for reference and review. Dimensions shown in the manual are in metric and/or
the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make
product changes, or discontinue any product or service identied in this publication.
Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing
in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages
resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without
the prior written consent of Toshiba International Corporation.
© Copyright 2012 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.
Toshiba Customer Support Center
Contact the Toshiba Customer Support Center for assistance with application information or for any
problems that you may experience with your Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) - Monday through Friday
USA Toll Free [phone] - Field Service
USA Toll Free [phone] - Pre-sales/Tech Support
[email protected]
Fax [phone]
You may also contact Toshiba by writing to:
Toshiba International Corporation
13131 West Little York Road
Houston, Texas 77041-9990
Product Manager
For further information on Toshiba products and services, please visit our website at:
www.toshibaups.com

f1600XP Series Installation and Operation Manual

i
1600XP Series Installation and Operation Manual
Table of Contents
1. General Safety Instructions ......................................................................1
1.1 Symbols............................................................................................1
1.2 Signal Words ....................................................................................2
1.3 Regulatory Compliance Statement...................................................2
2. Equipment Warning Labels ........................................................................3
3. Important Safety Instructions.....................................................................5
3.1 Qualied Personnel Only..................................................................6
4. Inspection/Storage/Disposal......................................................................7
4.1 Inspection .........................................................................................7
4.2 Unpacking.........................................................................................7
4.3 Storage .............................................................................................7
4.4 Disposal............................................................................................7
5. Installation Precautions..............................................................................8
6. Conductor Routing and Grounding...........................................................10
7. Operating Precautions................................................................................10
8. UPS Connections ........................................................................................11
8.1 Terminal Block ................................................................................11
8.2 Wire Size and Tightening Torque......................................................13
9. Product Description ....................................................................................15
9.1 Application and Use..........................................................................15
9.2 Output Rating....................................................................................15
9.3 Power Backup...................................................................................15
9.4 Power Conditioning...........................................................................15
10. Operating Modes .......................................................................................16
10.1 Static-Bypass (Stop operation).......................................................16
10.2 On-Line (Run operation) ............................................................................16
10.3 Battery Backup (On batteries) ........................................................17
10.4 EPO (Emergency Power Off) Function...........................................17
10.5 Battery Backup Time and Discharge Process ..............................18
10.6 Battery Low Voltage Tolerances .....................................................18
10.7 Battery Recharging.........................................................................19
11. Operating the UPS .....................................................................................20
11.1 Initial Startup (First Power-Up) ......................................................20
11.2 Starting the UPS .............................................................................21
11.3 Stopping the UPS ...........................................................................21

ii 1600XP Series Installation and Operation Manual
12. Display and Keys ......................................................................................22
12.1 Front Panel Layout .........................................................................22
12.2 Display Manual Controls.................................................................22
13. LCD Touchscreen Layout .........................................................................23
13.1 Startup Display ..............................................................................23
13.2 Operating Keys ..............................................................................24
13.3 Status Indicators.............................................................................25
13.4 Light Emitting Diodes (LED) ...........................................................25
14. Touchscreen Menu Tree............................................................................26
14.1 Front Panel Layout .........................................................................26
14.2 Keypad Controls .............................................................................27
14.3 Screen: Security Passwords & Keypad ..........................................28
15. Screen Tab: Main .......................................................................................29
16. Screen Tab: Monitor ..................................................................................30
16.1 Records .........................................................................................32
16.2 Audible Alarm Functions .................................................................33
17. Screen Tab: Settings .................................................................................34
17.1 Changing UPS Parameter Settings ................................................36
17.2 Settings Parameters .......................................................................37
17.3 Recalibrate the Touchscreen ..........................................................38
18. Communication Interfaces .......................................................................39
18.1 Remote Contacts............................................................................39
18.2 UPS LAN Shutdown Signal Operation ...........................................40
18.3 RS-232C.........................................................................................40
18.4 RemotEye III Network Card............................................................41
18.5 EMD................................................................................................41
19. Optional MB (Maintenance Bypass) Units ..............................................42
19.1 Internal Maintenance Bypass .........................................................42
19.2 External Maintenance Bypass ........................................................43
20. Battery Pack Replacement .......................................................................44
21. Optional Receptacle Panel Installation Instructions..............................45
22. UPS Protection System.............................................................................46
22.1 System Protection Features ...........................................................46
22.2 System Protection Functions .........................................................46
23. Preventive Maintenance/Parts Replacement ..........................................47
23.1 Preventive Maintenance .................................................................47
23.2 Cleaning the Touchscreen ..............................................................47
23.3 System Fault Messages .................................................................48
23.4 System Warning Messages ............................................................49
23.5 System Mode Messages ................................................................51

iii
1600XP Series Installation and Operation Manual
23.6 System Status Messages ...............................................................51
23.7 Parts Replacement .........................................................................53
24. External Layouts/Dimensions/Shipping Weights...................................54
24.1 Electrical Conduit Knock-out Data..................................................54
24.2 Unit and Shipping Weights .............................................................54
24.3 Dimensional Data ..........................................................................54
Appendix A: 1600XP Specications ..............................................................A1
Standard Model: 3.6 – 10 kva..................................................................A1
Standard Models: 14 – 22 kva.................................................................A4
Appendix B: 1600XP Command Parameter Table ........................................B-1
Appendix C: 1600XP Dimensions and Weights............................................C1
3.6-6 kVA Dimensions..............................................................................C1
3.6 kVA Dimensions w/ MBS ...................................................................C2
8-10 kVA Dimensions...............................................................................C3
14 / 18 / 22 kVA Dimensions (w/ Optional MBS).....................................C4
Index ..................................................................................................................I-1

iv 1600XP Series Installation and Operation Manual

1
1600XP Series Installation and Operation Manual
1. General Safety Instructions
DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and
understood all of the product safety information provided in this manual.
1.1 Symbols
The symbols listed below are used throughout this manual. When symbols are used in this manual they will
include important safety information that must be carefully followed.
Safety Alert Symbol indicates that a potential
personal injury hazard exists.
Prohibited Symbol indicates DO NOT take action.
Mandatory Symbol indicates that the following
instruction is required.
Ground Symbol indicates the location of the
equipment grounding conductor.
Electrical - Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol indicates parts may
explode.

21600XP Series Installation and Operation Manual
1.2 Signal Words
The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and NOTICE are used in this manual they will include important safety information that must be
carefully followed.
1.3 Regulatory Compliance Statement
FCC Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy, and if it is not installed and used in accordance with the
instruction manual, it may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference, in which case the user will be required
to correct the interference at his own expense.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
Notice: The FCC regulations provide that changes or modications made to this device that are not
approved by Toshiba International Corporation may void the authority granted to the user by the FCC to
operate this equipment.
EMC Directive Class A Note
This UPS is commercial in design and not intended for use at anytime in a Residential Environment.
The word DANGER in capital letters preceded by
the safety alert symbol indicates that an imminently
hazardous situation exists, and if not avoided
will result in loss of life or serious injury to
personnel.
The word WARNING in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided
may result in loss of life or serious injury to
personnel.
The word CAUTION in capital letters preceded by
the safety alert symbol indicates that a potentially
hazardous situation exists, and if not avoided may
result in minor or moderate injury.
The word NOTICE in capital letters without the safety
alert symbol indicates a potentially hazardous
situation exists, and if not avoided may result in
equipment and property damage.
NOTICE
CAUTION
WARNING
DANGER

3
1600XP Series Installation and Operation Manual
2. Equipment Warning Labels
The following pages show examples of warning labels that may be attached to either the interior or ex-
terior of the UPS. Do not remove or cover any of the labels. If the labels are damaged or if additional
labels are required, contact your equipment representative for additional labels.
These labels are placed to provide useful information or to indicate an imminently hazardous situation
that may result in severe equipment/property damage, serious injury, or loss of life if instructions are
not followed.
P/N 63094 – External warning sign.
• Unit contains potentially dangerous voltages.
• Read the instruction manual before operating.
• There are no user serviceable parts inside.
Refer service to qualied personnel.
• Do not open the cover while power is applied,
or within ve minutes after removal of power.
• Potentially hazardous leakage current may
exist. Ensure the grounding is connected
before connecting the utility power.
P/N 48518 – Battery terminals can deliver
dangerous electrical shock. Service by
qualied service representatives only.
WARNING
This un it contai ns se ale d lead a cid batt erie s .
La ck of p re venta tive m ainte nan ce cou ld r esult
in b atte ries e xplod in g a nd e mittin g ga sses an d/o r
flam e. An nu al pr even tative main tena nce must be
pe rfo rm ed by a n a utho rized , traine d te chnician .
WARNING
CR IT ICAL F USE S IZING
Incorrect fu se replacem ent size
may r esult in fir e or inadeq uate
equ ipm ent pr otection.
Re pla ce onl y with same t ype
and rating of fuse.
49455 SHEET
CAUTIO N/
A TTEN TI O N
Do not di sco nne c t
whi le uni t is
o pe rating
on battery power.
Nespasdebrancher
sou s c ha rg e.
48524 SHEET
Risk of electric sho ck. Do not re move cover.
. Refer servicing to qualified service personnel.
N O USER SERVIC E ABLE PARTS
INSIDE
To reduce the risk of fire or electric shock, install in a te mperature and
hum idity controlled indoor area free of conduc tive conta mina nts.
En c as utilisation en atm osphere controlee. Consulter la notice technique.
Note: Service personnel only.
Haza rd ous live parts inside the UPSare energized from the battery supply
even when the input AC power isd isconnected.
Capac itorsstore hazardous energy. Do not rem ove cover until 5 minutes
after d isconnecting all sources of supp ly.
Battery backup time, which wasfactory-set at a predetermined level,
decreases gradually b etween service period s. The ba tterie sshould be
replaced every three yea rs after the last servicing, the date of which is
written on the ID plate lo cated on the rea rside of the UPSunit, or in the
boxesbelow.
Date of last battery cha rge:
WARNING
CAUTION
Do not insert ba tte ry trays w ith the power off !
Th is uni t is desi gned for ho t chan geable batteries!
When i nstalling batteries, the UPS must b e i n th e
onlin e o r bypass mode. Contact Toshiba
Internati onal Corporatio n fo r further details.
6041 2
PN 51727
EXTERNAL BATTERY CABINET
The battery cabinet must have
a nominal battery voltage of
288VDC.
WARNING
DANGER/ATTENTION
Risk of elec trical s hock. Do n ot touch u nin su lat ed
batt ery terminals. Batteries sh ould be serviced b y
qua lified service repre se ntative only. Miswiring of
batt ery could r esult in ele ctrc al sh ock a nd/or fire.
Risque de choc electrique . Le circuit des ba tteries
nest pa s e so led e s ecteur. Le s cosses des ba tteries
peu ven t prese nter une te nsion dange reu se part
rapport a la terre. Verifier avan t de to uch er.
DANGER
Batte ry fuse is always
l iv e . R i sk of e le ct r i ca l
shock. Check fuse
voltage an d discon nect
external batte ries
befo re cha nging fuse.
48518 SHEET
fig 1
fig 2
1
2
3
Unpacking Instructions
P/N 48537
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AN D DOMESTIC COMPONENTS HOUSTON, TEXAS
UNINTERRUPTIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 60 381
LISTED
POWER
SUPPLY
27E5
C US
EPO
14
15
16 17
EPO 1
EPO 2
RE M O TE
REMOTE
1
L1
L2 GX1 X2
208V
120V 120V
20 8/ 2 40 V
O UTPUT
I N PUT
NX3
G208V
USE COPPER 90 C ONDUC TORS ON LY. REFER TO IN STRUCTION MANUAL REGARDIN G TIGHTENING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 2 08V INPUT.
C OM
2
3
4
5
6 7
8
11 12
13
240V
240 V
RE M O TE
JU MPE R SEL ECTION
50802
P/N 49455 – UPS Batteries require an-
nual preventative maintenance. Failure to
perform regular maintenance could result in
batteries exploding, or emitting gasses or
ame.
WARNING
This unit co ntai ns se ale d lead a cid bat terie s.
La ck of p re venta tive m ainte nan ce cou ld r esul t
in b atte ries e xplod in g a nd e mittin g ga sses an d/o r
flam e. An nu al pr even tative main tena nce must be
pe rfo rm ed by a n a utho rized , traine d te chni cian .
WARNING
CR IT ICAL F USE SIZ ING
Incor rect fu se replacem ent size
may r esul t in fir e or i nadeq uate
equ ipm ent protection.
Re pla ce only with s ame t ype
and rating of fuse.
49455 SHEET
C AUTIO N/
A TTEN TI O N
Do not di sc o nne ct
whi le u ni t is
o pe rati ng
on battery power.
Nespasdebrancher
sou s cha rg e.
48524 SHEET
Risk of electric shock. Do not remove cover.
. Referservicing to qualified service personnel.
N O USER SERVI C EAB LE PA RTS
INSIDE
To reduce the risk of fire or electric shock, install in a temperature and
humid ity controlled indoor area free of conduc tive contamina nts.
En c as utilisation en atm osphere controlee. Consulter la notice technique.
Note: Service pe rsonnel only.
Haza rdous live p arts inside the UPSare energized from the battery supply
even when the input AC power isd isconnected.
Capac itorsstore hazard ous energ y. Do not rem ove cover until 5 minutes
after disconnecting all sources of supp ly.
Battery backup time, which wasfactory-set at a predetermined level,
decreases gradually between service period s. The batteriesshould be
replaced every three years after the last servicing, the date of which is
written on the ID plate located on the rear side of the UPSunit, or in the
boxesb elow.
Date of last ba ttery cha rge:
WARNING
CAUTION
Do no t in sert ba tte ry trays with the power off !
Th is uni t is desi gned for ho t chan geable bat t eries!
When installing batteries, the UPS must be in th e
onlin e or b ypass mode. Contact Tosh iba
Intern ati onal Co rporation for further details.
6041 2
PN 51727
EXTERNAL BATTERY CABINET
The battery cabinet must have
a nominal battery voltage of
288VDC.
WARNING
DANGER/ATTENTION
Risk of elec trical shock. Do n ot touch u nin su lat ed
batt ery terminals. Batteries should be serviced by
qua lified ser vi ce repre se ntative only. Miswiring of
batt ery c ould result in ele ctrcal sh ock a nd/or fire.
Risque de c hoc elec trique . Le circuit des ba tteries
nest pa s e so led e secteur. Le s cosses des ba tteries
peu ven t prese nter une te nsion dange reu se part
rapport a la terre . Ve rifier avan t de to uch er.
DANGER
Batte ry fuse is always
l iv e . R i sk of e le ct r i ca l
shock. Check fuse
vol tage an d disc on nect
exter nal batte ries
befo re cha ngi ng fuse.
48518 SHEET
fig 1
fig 2
1
2
3
Unpacking Instructions
P/N 48537
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AN D DOMESTIC COMPONENTS HOUSTON, TEXAS
UNINTERRUPTIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 6038 1
LISTED
POWER
SUPPLY
27E5
C US
EPO
14
15
16 17
EPO 1
EPO 2
RE M O TE
REMOTE
1
L1
L2 GX1 X2
208V
120V 120V
20 8/ 2 40 V
O UTPUT
I N PUT
NX3
G
208V
USE COPPER 90 CONDUC TORS ONLY. REFER TO IN STRUCTION MANUAL REGARDIN G TIGHTENING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 208V IN PUT.
C OM
2
3
4
5
6 7
8
11 12
13
240V
240 V
RE M O TE
JUMPE R SELECTION
50802
P/N 49455 – Replace Fuse only
with one of same type and range.
Incorrect fuse size may result in
equipment damage.
WARNING
This un it contai ns se ale d lead a cid batt erie s .
La ck of p re venta tive m ainte nan ce cou ld r esult
in b atte ries e xplod in g a nd e mittin g ga sses an d/o r
flam e. An nu al pr even tative main tena nce must be
pe rfo rm ed by a n a utho rized , traine d te chnician .
WARNING
CR IT ICAL F USE S IZING
Incorrect fu se replacem ent size
may r esult in fir e or inadeq uate
equ ipm ent pr otection.
Re pla ce onl y with same t ype
and rating of fuse.
49455 SHEET
CAUTIO N/
A TTEN TI O N
Do not di sco nne c t
whi le uni t is
o pe rating
on battery power.
Nespasdebrancher
sou s c ha rg e.
48524 SHEET
Risk of electric sho ck. Do not re move cover.
. Refer servicing to qualified service personnel.
N O USER SERVIC E ABLE PARTS
INSIDE
To reduce the risk of fire or electric shock, install in a te mperature and
hum idity controlled indoor area free of conduc tive conta mina nts.
En c as utilisation en atm osphere controlee. Consulter la notice technique.
Note: Service personnel only.
Haza rd ous live parts inside the UPSare energized from the battery supply
even when the input AC power isd isconnected.
Capac itorsstore hazardous energy. Do not rem ove cover until 5 minutes
after d isconnecting all sources of supp ly.
Battery backup time, which wasfactory-set at a predetermined level,
decreases gradually b etween service period s. The ba tterie sshould be
replaced every three yea rs after the last servicing, the date of which is
written on the ID plate lo cated on the rea rside of the UPSunit, or in the
boxesbelow.
Date of last battery cha rge:
WARNING
CAUTION
Do not insert ba tte ry trays w ith the power off !
Th is uni t is desi gned for ho t chan geable batteries!
When i nstalling batteries, the UPS must b e i n th e
onlin e o r bypass mode. Contact Toshiba
Internati onal Corporatio n fo r further details.
6041 2
PN 51727
EXTERNAL BATTERY CABINET
The battery cabinet must have
a nominal battery voltage of
288VDC.
WARNING
DANGER/ATTENTION
Risk of elec trical s hock. Do n ot touch u nin su lat ed
batt ery terminals. Batteries sh ould be serviced b y
qua lified service repre se ntative only. Miswiring of
batt ery could r esult in ele ctrc al sh ock a nd/or fire.
Risque de choc electrique . Le circuit des ba tteries
nest pa s e so led e s ecteur. Le s cosses des ba tteries
peu ven t prese nter une te nsion dange reu se part
rapport a la terre. Verifier avan t de to uch er.
DANGER
Batte ry fuse is always
l iv e . R i sk of e le ct r i ca l
shock. Check fuse
voltage an d discon nect
external batte ries
befo re cha nging fuse.
48518 SHEET
fig 1
fig 2
1
2
3
Unpacking Instructions
P/N 48537
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AN D DOMESTIC COMPONENTS HOUSTON, TEXAS
UNINTERRUPTIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 60 381
LISTED
POWER
SUPPLY
27E5
C US
EPO
14
15
16 17
EPO 1
EPO 2
RE M O TE
REMOTE
1
L1
L2 GX1 X2
208V
120V 120V
20 8/ 2 40 V
O UTPUT
I N PUT
NX3
G208V
USE COPPER 90 C ONDUC TORS ON LY. REFER TO IN STRUCTION MANUAL REGARDIN G TIGHTENING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 2 08V INPUT.
C OM
2
3
4
5
6 7
8
11 12
13
240V
240 V
RE M O TE
JU MPE R SEL ECTION
50802

41600XP Series Installation and Operation Manual
1
L1
(L*)
2
L2
(N*)
3
G
4
X1
5
X2
6
N
(0V*)
7
X3
8
G
11
208V
12
COM
13
240V
14
EPO1
15
EPO2
16
REMOTE
17
REMOTE
USECOPPER90 CONDUCTORSONLY.REFERTOINSTRUCTIONMANUALREGARDINGTORQUEOFTERMINALBLOCKS.FACTORYWIREDFOR208VINPUT.
o
208/240V 208V
120V
240V
120V
INPUTVOLTAGE
JUMPERSELECTION
EPO REMOTE
INPUT OUTPUT (*)FORSINGLEHOTWIRE
P/N63093 - Power Terminal Label
P/N 63109 – There are no user-serviceable parts
behind cover. Wait ve minutes after disconnect-
ing the UPS to allow the internal capacitors to
discharge completely.
Date of last recorded battery change.
Battery Cabinet Warning Label.
* For reference only, DC voltage varies by
kVA size of the UPS.

5
1600XP Series Installation and Operation Manual
3. Important Safety Instructions
This manual contains important instructions that should be followed during the installation and maintenance
of the UPS and its batteries.
Hardwired UPS units are not equipped with an over-current protection device nor an output disconnect for
the AC output. A circuit breaker should be provided by the user between the UPS output and the load input.
This device should be rated as follows:
240VAC
RATING
3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA
20 A 35 A 45 A 60 A 80 A 100 A 125 A
* Ratings are for an 80% rated device.
The nominal battery voltages for these models are as follows:
BATTERY
VOLTAGE
3.6 kVA 6 kVA 8 kVA 10 kVA 14 kVA 18 kVA 22 kVA
144 Vdc 216 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc 288 Vdc
Servicing of the batteries should only be performed by a qualied factory authorized representative who
is knowledgeable about batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact Toshiba Customer Support Center.
1. Turn off, lockout, and tagout all equipment before connecting the power wiring to the equipment or
when performing maintenance.
2. The maximum ambient operating temperature is 104 °F (40 °C).
3. Access panels should only be removed by authorized Toshiba eld Service personnel.
4. UPS servicing should be performed by qualied Toshiba representatives only.
5. Battery servicing should be performed by qualied Toshiba representatives only.
6. Contact your Toshiba authorized service center for battery replacement.

61600XP Series Installation and Operation Manual
CAUTION
CAUTION
CAUTION
Misuse of this equipment may result in human injury
and equipment damage. In no event will Toshiba
Corporation be responsible or liable for either
indirect or consequential damage or injury that may
result from the misuse of this equipment.
DO NOT dispose of the battery module in
a re. The batteries inside may explode.
DO NOT open or mutilate the batteries. Released
electrolyte is harmful to the eyes and skin and could
also be toxic.
To be performed by Qualied Personnel Only:
1. Verify that the UPS is off and that the power is disconnected from the power source.
2. Remove watches, rings or other metal objects.
3. Use tools with insulated handles to prevent inadvertent shorts.
4. Wear rubber safety gloves and boots.
5. DO NOT place tools or any metal parts on top of batteries.
6. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove source of
ground.
Contact with any part of a grounded battery can result in
electrical shock.
The likelihood of shock will be reduced if such grounds are removed
prior to installation or maintenance.
WARNING
3.1 Qualied Personnel Only
Qualied personnel are those who have the skills and knowledge relating to the construction,
installation, operation, and maintenance of the electrical equipment and have received safety
training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety
requirements).
Qualied personnel shall:
1. Have read the entire operation manual.
2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits
and equipment, and clear faults in accordance with established safety practices.
3. Be trained in the proper care and use of protective equipment such as safety shoes, rubber
gloves, hard hats, safety glasses, face shields, ash clothing, etc., in accordance with
established safety practices.
4. Be trained in rendering rst aid.
5. Be knowledgeable about batteries and their required handling and maintenance precautions.
For further information about workplace safety visit www.osha.gov.

7
1600XP Series Installation and Operation Manual
4. Inspection/Storage/Disposal
4.1 Inspection
Inspect for shipping damage upon receipt of the UPS. Use caution when removing the unit from the pallet.
Refer to labels or documentation attached to packing material.
4.2 Unpacking
Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping,
keep all original crating and packing materials for return to the shipping agent. The warranty does not apply
to damage incurred during shipping. Ensure that the rated capacity and the model number specied on the
nameplate conform to the order specications.
4.3 Storage
During periods of non-use, the following guidelines are recommended for storage.
Storage Preparation
1. Power up the UPS and allow it to operate with no load for 24 hours to fully charge the
batteries.
2. Stop the unit (see Stop Operation on page 16).
3. Place the MCCB switch (see page 60 - 61 for location) in the Off position.
Storing Conditions
• For best results, store the UPS in the original shipping container and place on a wood
or metal pallet.
• Storage temperature: -4 – 104 °F (-20 – 40 °C).
• The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will
require recharging more frequently during storage.
Avoid storage locations that:
• Are subject to extreme temperature changes or high humidity.
• Are subject to high levels of dust or metal particles.
• Are subject to excessive vibration.
• Have inclined oor surfaces.
Storage Maintenance
• If stored at an ambient temperature less than 68 °F (20 °C), recharge the batteries every
9 months.
• If stored at an ambient temperature of 68 – 86 °F (20 – 30 °C), recharge the batteries
every 6 months.
• If stored at an ambient temperature of 86 – 104 °F (30 – 40 °C), recharge the batteries
every 3 months.
4.4 Disposal
Contact your local or state environmental agency for details on disposal of electrical components and
packaging in your particular area.
It is illegal to dump lead-acid batteries in landlls or dispose of improperly.
Please help our Earth by contacting the environmental protection agencies in your area, the battery
manufacturer, or call Toshiba toll-free at [phone] for more information about recycling.

81600XP Series Installation and Operation Manual
5. Installation Precautions
NOTICE
1. Observe the following environmental restrictions:
• Install the unit in a well-ventilated location; allow at least 4 inches (10 cm) on all sides for air
ventilation and for maintenance.
• Install the unit where the ambient temperature is within the range specied on pages 53 - 58.
• DO NOT install the UPS in areas that are subject to high humidity.
• DO NOT install the UPS in areas that allow exposure to direct sunlight.
• DO NOT install the UPS in areas that allow exposure to high levels of airborne dust, metal
particles, or ammable gases.
• DO NOT install the UPS in areas near sources of electrical noise. Ensuring a proper earth ground
will reduce the effects of electrical noise and will reduce the potential for electrical shock.
• DO NOT install the UPS in areas that would allow uids or any foreign object to get inside the
UPS.
2. UPS is intended for permanent installation only. Install the unit in a stable, level and upright position
that is free of excessive vibration.
3. Follow the instructions on the unpacking label afxed to the exterior of the UPS.
4. Retain the shipping rails for use as permanent mounting of the UPS.
WARNING
This u nit contai ns se ale d lead a cid batt erie s.
La ck of p re venta tive m ai nte nan ce cou ld r esul t
in b atte ries e xplod in g a nd e mittin g ga sses an d/o r
flam e. An nu al preven tative main tena nce must be
pe rfo rm ed by a n a utho riz ed , tr aine d te chni cian .
WARNING
CR IT ICAL F USE SIZ ING
Incor rect fu se replacem ent size
may r esult in fir e or i nadeq uate
equ ipm ent protec tion.
Re pla ce only wi th same t ype
and rating of fuse.
49455 SHEET
C AUTIO N/
A TT EN TI O N
Do not disco nne c t
whi le un i t is
o pe rati ng
on battery power.
Nespasdebrancher
sou s cha rg e.
48524 SHEET
Risk of electric sho ck. Do not re move cover.
. Referservicing to qualified se rvice personnel.
N O USER SERVIC E AB LE PARTS
INSIDE
To reduce the risk of fire or electric shock, installin a temperature and
humidity controlled indoor area free of conduc tive contamina nts.
En c as utilisa tion en atm osphe re controlee. Consulter la notice technique.
Note: Service pe rsonnel only.
Haza rd ous live p arts inside the UPS are energized from the ba ttery supp ly
even when the input AC power isdisconnected.
Capac itorsstore hazard ousenergy. Do not rem ove cover until 5 minutes
after disc onnecting all sourc es of supp ly.
Battery backup time, which wasfactory-set at a pred etermined level,
decreases gradually between service period s. The batterie sshould be
replaced every three yea rs afterthe last servicing, the da te of which is
written on the ID plate lo cated on the rear side of the UPSunit, or in the
boxesb elow.
Date of last ba ttery charge:
WARNING
CAUTION
Do not insert ba tte ry trays wi th the power o ff !
Th is uni t is desi gned for ho t chan geable batt eries!
When installi ng batteries, the UPS must be in th e
onlin e or b ypass mo de. Contact Toshiba
Intern ational Co rporation fo r further detail s.
6041 2
PN 51727
EXTERNAL BATTERY CABINET
The battery cabinet must have
a nominal battery voltage of
288VDC.
WARNING
DANGER/ATTENTION
Ris k of elec trical shock. Do n ot touch u nin su lat ed
batt ery terminals . Batteries should be serviced b y
qua lifi ed ser vic e r epre se ntative only. Miswiring of
batt ery could res ult in ele ctrc al sh ock a nd/or fire.
Risque de choc elec trique . Le circ uit des ba tteries
nest pa s e so led e secteur. Le s coss es des ba tteries
peu ven t pr ese nter une te nsion dange reu se part
rapport a la terre . Ve rifier avan t de touch er.
DANGER
Batte ry fuse is always
l iv e . R i sk of e le ct r i ca l
shock. Ch eck fuse
vol tage an d discon nec t
exter nal batte ries
befo re cha nging fuse.
48518 SHEET
fig 1
fig 2
1
2
3
Unpacking Instructions
P/N 48537
TYPEFORM
OUTPUT
MFD. IN U.S.A. FROM FOREIGN AN D DOMESTIC COMPONENTS HOUSTON, TEXAS
UNINTERRUPTIBLE POWER SUPPLY
INPUT
SERIAL NO.
PN 60381
LISTED
POWER
SUPPLY
27E5
C US
EPO
14
15
16 17
EPO 1
EPO 2
RE M O TE
REMOTE
1
L1
L2 GX1 X2
208V
120V 120V
20 8/ 2 40 V
O UTPUT
I N PUT
NX3
G208V
USE COPPER 90 CONDUC TO RS ONLY. REFER TO IN STRUCTION MANUAL REGARDIN G TIGHTENING TORQUE OF TERMINAL BLOCKS. FACTORY WIRED FOR 2 08V IN PUT.
C OM
2
3
4
5
6 7
8
11 12
13
240V
240 V
RE M O TE
JUMPE R SEL ECTION
50802

9
1600XP Series Installation and Operation Manual
5. Once the installation is complete, use a 3/4 inch wrench to screw down the UPS leveling feet located
next to the four casters, until the unit is no longer resting on the casters.
6. The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise
lters are installed inside of the unit, there is no guarantee that the UPS will not inuence some
sensitive devices that are operating near by. If such interference is experienced, the UPS should be
installed farther away from the affected equipment and/or powered from a different source than that
of the affected equipment.
7. It is the responsibility of the installer of this equipment to provide a suitable disconnect for the Control
Panel supplying power to this equipment.
This disconnect must:
Be suitable for the Voltage and Full Load Ampere Rating of all downstream equipment supplied by
the Panel;
The supply disconnecting device shall be one of the following types:
• Switch-disconnector, with or without fuses, in accordance with IEC 60947-3, utilization
category AC-23B or DC-23B
• As above, except one that has an auxiliary contact that in all cases causes switching devices
to break the load circuit before the opening of the main contacts of the disconnector.
• A circuit breaker suitable as an isolation device per IEC 60947-2
• Any other switching device in accordance with an IEC product standard that also meets the
isolation requirements of IEC 60947-1 and is appropriate for on-load switching of motors or
other inductive loads;
Be approved for use as a disconnect for the country in which this equipment is installed.
Be provided with a Lock Out Tag Out capability in the Off (Down) position.
8. Allow 5 minutes after power is removed for internal capacitors to fully discharge before attempting
to service the unit.
9. The user should provide output over-current protection for hardwired UPS systems. See Specications
section on pages 19 and 22 for the device rating.
10. After ensuring that all power sources are turned off and isolated in accordance with established
lockout/tagout procedures, connect the power source wiring of the correct voltage to the input
terminals of the UPS.
11. The end user must supply suitable strain relief for the power cord and the cord must extend a
distance of 1/2 diameter beyond the clamp.
12. Connect the output terminals of the UPS to the load in line with local wiring regulations. Size the
branch circuit conductors in accordance with NEC Table 310.16.

10 1600XP Series Installation and Operation Manual
6. Conductor Routing and Grounding
1. Use separate metal conduits for routing the input power, output power, and control circuits.
2. Follow the wire size and tightening torque specications listed on page 13.
3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical
noise.
4. A separate ground cable should be run inside the conduit with the input power, output power, and
control circuits.
WARNING
THE METAL OF CONDUIT IS NOT AN ACCEPTABLE GROUND.
7. Operating Precautions
1. The UPS should not be powered up until the entire operation manual has been read.
2. The voltage of the input power source must be within the range of +10% to -30% of the rated
input voltage. The input frequency must be within the rated input frequency range. Voltages and
frequencies outside of the permissible range may activate the internal protection devices.
3. The UPS should not be used with a load that has a rated input that is greater than the rated output
of the UPS.
4. DO NOT use the UPS to provide power to motors that require high starting current or with motors
that require a long starting time, such as vacuum cleaners and machine tools (oversizing the UPS
for lock rotor current would be required).
5. DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS.
6. DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.
7. The capacitors of the UPS maintain a residual charge for a while after turning the UPS off.
8. DO NOT attempt to disassemble, modify, or repair the UPS. Repairs and servicing should only be
performed by Toshiba Field Service personnel.
9. DO NOT remove any covers of the UPS when the power is on.
10. Turn the power on only after installing ALL of the covers.
11. If the UPS should emit smoke, produce an unusual odor, or make sound, turn the power off
immediately.
12. Changing/replacing the UPS Batteries should only be performed by Toshiba eld service personnel.
13. Warning signs should be placed on or near the load as a notication that the load is being powered
by the UPS.
14. Additional warnings and notications shall be posted at the equipment installation location as
deemed required by Qualied Personnel.