Toshiba 4200FA Series User manual

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TOSHIBA
1
4200FA SERIES
THREE PHASE- 15 & 25kVA
BATTERY SYSTEM
OPERATION MANUAL
FOR MODELS
T42-BC-FA
TOSHIBA INTERNATIONAL CORPORATION
INDUSTRIAL DIVISION
13131 West Little York Rd., Houston Texas, U.S.A. 77041

TOSHIBA
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IMPORTANT NOTICE
UNINTERUPTIBLE POWER SUPPLY
If additional information or technical assistance is required call Toshiba’s marketing department toll free at
1-800-231-1412 or write to: Toshiba International Corporation, 13131 W. Little York Rd., Houston, TX
77041-9990.
Please complete the following information for your records and to remain within this equipment manual:
Model Number:
Serial Number:
Date of Installation:
Inspected By:
These Instructions are not intended to cover all of the details or variations in
equipment, or to provide for every possible contingency to be met in connection
with installation, operation, or maintenance. This manual may change without
notice. Contact your local Toshiba sales office to verify that this is the latest
revision. Should further information be desired or should particular problems arise
which are not covered sufficiently for the purchaser’s purposes, the matter should
be referred to the local Toshiba sales office.
The contents of this instruction manual shall not become a part of or modify any
prior or existing equipment, commitment, or relationship. The sales contract
contains the entire obligation of Toshiba International Corporation’s UPS Division.
The warranty contained in the contract between the parties is the sole warranty of
Toshiba International Corporation’s UPS Division, and any statements contained
herein do not create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to this equipment, without prior
written consent of Toshiba International Corporation, will void all warranties
and may void UL/CUL listing. Unauthorized modifications also can result in
personal injury, death, or destruction of the equipment.

TOSHIBA
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GENERAL SAFETY INSTRUCTIONS
Warnings in this manual appear in the following three ways:
1) Danger warnings - The danger symbol is an exclamation mark enclosed in a triangle, which
precedes the 3/16’ high letters spelling the word “DANGER”. The danger symbol is used to
indicate situations, locations, and conditions that exist and WILL serious injury or death.
DANGER
2) Caution warnings - The caution warning symbol is an exclamation mark in a triangle, which
precedes the 3/16” high letters spelling the word “CAUTION”. The warning symbol is used to
indicate situations and conditions that can cause operator injury and/or equipment damage.
CAUTION
3) Attention warning - The attention warning symbol is an exclamation mark enclosed in a
triangle which precedes the 3/16” high letters spelling the word “ATTENTION”. The Attention
warning symbol is used to indicate situations and conditions that can cause operator injury
and/or equipment damage.
ATTENTION
Other warning symbols may appear along with the Danger and Caution symbol and are used to specify
special hazards. These warnings describe particular areas where special care and/or procedures are
required in order to prevent serious injury and possible death:
1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in a triangle.
The Electrical warning symbol is used to indicate high voltage locations and conditions that
may cause serious injury or death if the proper precautions are not observed:
2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in a
triangle. The Explosion warning symbol is used to indicate locations and conditions where
molten, exploding parts may cause serious injury or death if the proper precautions are not
observed:

TOSHIBA
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CONTENTS
SECTION PAGE
IMPORTANT NOTICE .................................................................................................................................... 2
GENERAL SAFETY INSTRUCTIONS ........................................................................................................... 3
CONTENTS..................................................................................................................................................... 4
IMPORTANT SAFETY INSTRUCTIONS........................................................................................................ 5
2.0 Uncrating/Inspection/Storage/Disposal ........................................................................................... 8
2.1 Uncrating the Battery System ........................................................................................................... 8
2.2 Inspection of the new Battery System .............................................................................................. 9
2.3 Storage of the Battery System.......................................................................................................... 9
2.4 Disposal ............................................................................................................................................ 9
3.0 Installation......................................................................................................................................... 10
3.1 Installation Precautions................................................................................................................... 10
3.2 Conductor Routing and Grounding ................................................................................................. 10
4.0 Precautions ....................................................................................................................................... 11
4.1 Prestart Precautions ....................................................................................................................... 11
4.2 Operating Precautions .................................................................................................................... 11
5.0 Battery System Connections .......................................................................................................... 12
5.1 Power Connections......................................................................................................................... 12
5.2 Terminal Block Details .................................................................................................................... 12
5.3 Wire Size and tightening torque...................................................................................................... 13
6.0 Specifications ................................................................................................................................... 13
7.0 Preventive Maintenance and Scheduled Maintenance/Parts Replacement ............................... 14
7.1 Preventive Maintenance ................................................................................................................. 14
8.0 External Layouts/Dimensions/Weights.......................................................................................... 15
8.1 External Layouts: T42-BC-FA......................................................................................................... 15
8.2 External Dimensions....................................................................................................................... 16

TOSHIBA
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IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS This manual contains important that
should be followed during the
installation and maintenance of the Battery System. Turn off, lockout and tagout all power sources
before proceeding to connect the power wiring to the equipment or when performing maintenance.
The maximum ambient temperature that the Battery Systems should be operated in is 40oC (104oF).
The nominal battery voltages for these models are as follows:
15kVA: 288VDC
25kVA: 288VDC
Servicing of the batteries should only be performed by a qualified Toshiba Representative who is
knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from
batteries. To arrange for battery replacement, contact your nearest Toshiba authorized service center.
Qualified Personnel ONLY
A Qualified Person is one that has the skills and knowledge relating the construction, installation, operation
and maintenance of the electrical equipment and has received safety training on the hazards involved
(Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualified Personnel shall:
1) Have carefully read the entire operation manual.
2) Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and
equipment, and clear faults in accordance with established safety practices.
3) Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves,
hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety
practices.
4) Be trained in rendering first aid.
5) Be knowledgeable of batteries and required precautions.
For further information of workplace safety visit www.osha.gov.
When replacing batteries, use the same number and type-form of the following sealed, lead-acid battery:
Model Number Manufacturer Type Quantity
T42-BC-FA Enersys NPX-150R 24
DANGER Misuse of this equipment could result in human injury and equipment
damage. In no event will Toshiba Corporation be responsible or liable
for
either indirect or consequential damage or injury that may result from the use of this
equipment.
CAUTION Do not dispose of the batteries in a fire. The batteries may
explode.
CAUTION Do not open or mutilate the batteries. Released electrolyte is harmful to
the eyes and skin and could also be toxic.

TOSHIBA
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IMPORTANT SAFETY INSTRUCTIONS
CAUTION This unit contains sealed lead acid batteries. Lack of preventative
maintenance could result in batteries exploding and emitting gasses
and/or flame. An authorized, trained technician must perform annual preventative
maintenance.
CAUTION Failure to replace a battery before it becomes exhausted may cause
the case to crack, possibly releasing electrolytes from inside the
battery, and
resulting in secondary faults such as odor, smoke, and fire.
CAUTION Installation and servicing of batteries should be performed by personnel
knowledgeable of batteries and the required precautions. Keep
unauthorized personnel away from the batteries.
CAUTION Proper maintenance to the battery system of this unit must be done by
a qualified service technician, this is essential to the safety and
reliability of
your UPS system. Refer to service manual.
A battery can present a risk of electrical shock and high
short
DANGER circuit current. Observe the following when working with
Batteries.
QUALIFIED PERSONNEL ONLY!
1) Verify that the UPS is off and that the power cord is disconnected from the power source.
2) Remove watches, rings or other metal objects.
3) Use tools with insulated handles to prevent inadvertent shorts.
4) Wear rubber gloves and boots.
5) Do not lay tools or metal parts on top of batteries.
6) Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
source of ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock will be reduced if such grounds are
removed during installation and maintenance.
7) Verify circuit polarities prior to making connections.
8) Disconnect charging source and load prior to connecting or disconnecting terminals.
9) VRLA batteries contain an explosive mixture of hydrogen gas. Do not smoke, cause a flame
or spark in the immediate area of the batteries. This includes static electricity from the body.
10) Do not attempt to open the batteries in order to add water or sample the specific gravity of the
electrolyte. The batteries are valve regulated lead acid type and such servicing is not possible
without damaging the battery.
11) Use proper lifting means when moving batteries and wear all appropriate safety clothing and
equipment.
12) Do not dispose of lead acid batteries except through channels in accordance with local, state
and federal regulations.

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INSTRUCTIONS IMPORTANTES CONCERNANT
LA SÉCURITÉ
CONSERVER CES INSTRUCTIONS Cette notice contient des
instructions importantes
concernant la sécurté
ATTENTION Un battery puet présenter un risque de choc électrique, de brûlure
par transfert d’ énergie.
ATTENTION Por le replacement, utiliser le même nombre de batteries du
modéle suivant.
Model Number Manufacturer Type Quantity
T42-BC-FA Enersys NPX-150R 24
ATTENTION L’élimination des batteries est règlementèe. Consultar les codes
locaux à cet effet.

TOSHIBA
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2.0 Uncrating/Inspection/Storage/Disposal
2.1 Uncrating the Battery System
Upon receipt of the Battery System, a careful inspection for shipping damage should be
made.
1) On International models only, remove the screws
that attach the shipping crate to the pallet.
Remove the crate and packing material.
Figure 2.1.1
2) Unbolt the rails from the shipping pallet.
Place the rails on the front of the pallet
as shown in figure 2.2 and figure 2.3.
Use the four 1/2x3” bolts used to secure
the rails to the shipping pallet to attach
the rails as shown to the front of the
pallet.
Figure 2.2
3) Place the tie brackets as shown in figure 2.3 in the
slots at the lower end of the ramps. SLOWLY roll
the unit down the ramp.
1/2x3” Bolts
Tie Brackets
Figure 2.1.3
Rails