Total TBC1601 User manual

BATTERY CHARGER
TBC1601,TBC1601-4,TBC1601-6,TBC1601-8,
TBC1601-9,UTBC1601,TBC1601S
12/24V
TOTAL TOOLS WORLD
totaltoolsworld

1 Output negative pole
2 Output positive pole
3 Power cord
4
5 Current meter
6 Power switch
7 Handle
8 Output fuse
9 Voltage switch
10 Input fuse
1
2
3
56
7
Compo
TBC1601,TBC1601-4,TBC1601-6,TBC1601-8,
TBC1601-9,UTBC1601,TBC1601S
nents
Output current switch
4
10
9
8
2

SAFETY NOTICE
Please spare a few minutes to study the direction before
using the product for the first time.
It is imperative to wear goggles and gloves when
charging the battery! There is a high risk of injury from the
corrosive acid.
To prevent sparking due to electrostatic discharge,
never wear clothes made of synthetic materials when
charging the battery.
Danger! Explosive gases-avoid flames and sparks, make
sure the garage or room well ventilated when charging.
The charge contains components such as the switch and
fuse that may cause arcing and sparking. Make sure the
garage or room is well ventilated.
The charger is designed for 12V and 24V lead acid
batteries.
Never use the appliance to charge non-rechargeable
battery or defective batteries.
For indoor use, or do not expose to rain.
Do not place the charger on heated surface.
3

Keep the ventilation slots free of dirt.
Do not charge several batteries simultaneously.
Do not short-circuit the charging clamps.
The power supply cable and the charging leads have to
be in perfect condition.
Keep children away from the battery and the charger.
Danger! An acute risk of explosion exists if there is a
pungent smell of gas. Disconnect the charging clamps,
ventilate the room immediately and thoroughly, have the
battery inspected by a customer service workshop.
Never use the cable for any purpose other than its
intended ones. Do not carry the appliance by its cable and
never pull on the cable to remove the plug from the
socket-outletl. Protect the cable from heat, oil and sharp
edges.
Indicate the polarity correctly, the anode is red or +
sign, the cathode is black or - sign.
Caution! Battery acid is corrosive. If any acid is
splashed on your skin or clothes, wash off immediately
and consult a doctor if necessary.
4

If the fuse along side the charging current indicator
becomes defective, replace it with a fuse of identical
amperage.
Keep the terminals clean and protect them from
corrosion.
This charger is not suitable for maintenance-free
batteries.
Always disconnect the appliance from the power
maintenance work.
Wear acid-proof safety gloves and goggles whenever you
connect up and charge the battery and whenever you fill in
acid or top up with distilled water.Have repairs carried our
only by a qualified electrician.
Disposal : disposal of unwanted batteries only via
automotive workshops, special battery collection stations or
special waste collection centers. Ask your local authorities
for details.
Disconnect the supply before making or breaking the
connections to the battery. If the power cord is damaged, it
must be replaced by the manufacturer or its service agent
or similarly qualified person in order to avoid a hazard.
5

The cathode of battery charger not connected to the
chassis of vehicle has to be connected first. The anode is to
be corrected to that of the battery. And then connected to
the main supply.After charging, disconnect the battery
charger from supply mains. Then remove the chassis and
andote connection in this order.
Motor vehicle manufacturers recommend disconnecting
the battery from electric system of the vehicle before
charging.
Voltage peak may cause damage to electronic
components. It is advisable therefore to disconnect the
battery from the system when charging.
WARNNING: explosive gases/prevent flames and
spark/provide adequate ventilation during charging.
6

EN60335-2-29 The standard of battery charger in Europe
Transformer in single phase—Rectifier
Please read the instruction manual
carefully before using
Using indoors only
IP20C Level of protection
The anode and cathode of battery
Specification
TBC1601
TBC1601-4
(IRAM plug)
EN60335-2-29
Voltage
220-240V~
50/60Hz
Voltage
12/24V
Current
0.9A
Current
9/4A
Fuse
20A
Fuse
2A
RATED INPUT RATED OUTPUT
1~ 1~
BATTERY MAX180Ah MIN28Ah
Disconnect the supply before making or breaking the connections to the battery.
WARNING: Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charging.
I BOOST 12A I min 4A
IP20C
UTBC1601
Voltage
110-120V~
60Hz
Voltage
12/24V
Current
1.7A
Current
8/5A
Fuse
20A
Fuse
5A
RATED INPUT RATED OUTPUT
1~ 1~
BATTERY MAX150Ah MIN25Ah
Disconnect the supply before making or breaking the connections to the battery.
WARNING: Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charging.
I BOOST 12A I min 8A
IP20C
TBC1601S
(SAA Plug)
TBC1601-9
TBC1601-8
TBC1601-6
7

FUNCTION AND USAGE
To charge the battery, proceed as follows:
8

Figure1: undo or remove the battery plug.
Figure2: check the level of acid in your battery. Top up with
distilled water if necessary.
Caution! Battery acid is corrosive, wash off acid splashes
immediately and thoroughly with plenty of water and
consult a doctor if necessary.
Danger! Hazardous electrolytic gas may arise during
charging. It is imperative, therefore, to avoid sparking and
open flames during charging. Risk of explosion!
Figure 3: First connect the red charging lead to the positive
pole of the battery.
Figure 4: Then connect the black charging lead to the
negative pole of the battery.
Figure 5: Once the battery is connected to the charger you
can connect the charger to a 220-240V~50/60Hz and
110-120V~60Hz socket-outlet. It is prohibited to connect
the charger to a socket-outlet with any other supply voltage.
Figure 6: The only way to determine the exact condition of
the battery(level of charge) is to measure the acid density
with an acidimeter.
Please note: gases are released during the charging
9

Operating as follows:
Acid density values(kg/at 20 )
1.28 battery charged
1.21 battery half charged
1.16 battery empty
Figure 7: pull the power plug out or the socket-outlet.
Figure 8: first disconnect the black charging lead from the
negative pole of the battery.
Figure 9: then disconnect the Ed charging lead from the
positive pole of the battery.
Figure 10: screw or press the battery plug back in place.
Overload protection
Figure 11: the flat fuse provides protection from polarity
reversal and short-circuiting. A defective fuse has to be
replaced by one of identical.
Please note: at automatic circuit-breaker interrupts the
charging in the event of thermal overloading. The
circuit-breaker switches on again automatically after a
cooling interval.
10

SERVICING AND CLEANING THE
BATTERY AND CHARGER
Make sure that your battery is always fitted securely in
the vehicle.
Check that the battery is properly connected to the
vehicle’s electric system.
Keep the battery clean and dry. Apply a little acid-free
and acid-resistant grease (Vaseline) to the terminals.
The level of acid in non-maintenance-free batteries
should be checked about every 4 weeks. Top up with
distilled water as necessary.
Keep the charger in a dry room. Remove any sighs of
corrosion from the charging terminals.
11

Electric diagram
TBC1601 TBC1601-4 TBC1601-6 TBC1601-8
TBC1601-9 TBC1601S UTBC1601
220-240V AC
110-120V-AC
12

TBC1601,TBC1601-4,TBC1601-6,TBC1601-8,
TBC1601-9,UTBC1601,TBC1601S
Exploded view
BATTERY CHARGER
0
2
4
6
8
10
A
TBC1601 EN60335-2-29
Voltage
220-240V~50/60Hz
Voltage
12/24V
Current
0.9A
Current
9/4A
Fuse
2A
RATEDINPUT RATEDOUTPUT
1~ 1~
BATTERYMAX180Ah MIN28Ah
Disconnectthe supply before making or breaking the connections to thebattery.
WARNING:Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charging.
I
BOOST
12A I
min
4A
Fuse
20A
MADEINCHINA
IP20
No.45SongbeiRoad,
SuzhouIndustrialPark,China.
TOTALTOOLSWORLD
totaltoolsworld
TOTALTOOLSCO.,PTE.LTD.
www.totalbusiness.com
-
DC.OUTPUT
AC-INPUT
+
12/24
VDC 220-240V~
50/60HZ
WARNING
Don't change voltage when power-on!
CHARGING CURRENT
20 A 24 V
BOOST
MIN
OFF
ON
T 2A
FUSE
FUSE 12 V
13

14

ytQnoitpircseDtraP.oN
29 NutM4 4
30 NutM4 4
44Ørehsaw-gnirpS13
32 Transformer
1
1
tnerruCforotceteD33
1A0271C58retemtnerruC43
1CVPretemfohtaehS53
2CVPrenetsaF63
1A02101-ESUFesuF73
1V052A03/51-3DCKesuFfotaeS83
155/001TCAV052A6110-1KRhctiwS93
1B45-3ResuFfotaeS04
41 Fuse 1A φ1mm02X5
155/001TCAV052A6110-1KRhctiwS24
43 Power ON/OFF Switch KCD-25, 250VAC,25A, 50/60Hz 1
121×3MwercSgnippaT44
16APelbaCfoeveelSkcoL54
2001-CDKyrettabfopilC64
12mm5.1elbaC74
48 Plug and Cable FP-003,16A,250VAC H05VV-F 3G 0.75mm2 1
45Ørehsaw-talF94
441×5MtloB05
51 Bolster of the charger rubber 4
52 Nut M5 4
53 Framework of the charger CB-13S, Q215, δ1mm0.1=
1
ecivedevitcetorPcimrehT45
1etalp-htraE55
TBC1601,TBC1601-4,TBC1601-6,TBC1601-8,
TBC1601-9,UTBC1601,TBC1601S
Spare part list
15

T0620.V07
MADE IN CHINA
www.totalbusiness.com
TOTAL TOOLS CO., PTE. LTD.
No.45 Songbei Road，Suzhou Industrial Park，China.
BATTERY CHARGER
12/24V
BATTERY CHARGER
0
2
4
6
8
10
A
TBC1601 EN60335-2-29
Voltage
220-240V~50/60Hz
Voltage
12/24V
Current
0.9A
Current
9/4A
Fuse
2A
RATED INPUT RATED OUTPUT
1~ 1~
BATTERY MAX180Ah MIN28Ah
Disconnect the supply before making or breaking the connections to the battery.
WARNING: Explosive gases. Prevent flames and sparks. Provide adequate ventilation during charging.
I
BOOST
12A I
min
4A
Fuse
20A
MADEIN CHINA
IP20
No.45Songbei Road,
SuzhouIndustrial Park, China.
TOTALTOOLS WORLD
totaltoolsworld
TOTALTOOLS CO., PTE. LTD.
www.totalbusiness.com
-
DC.OUTPUT
AC-INPUT
+
12/24
VDC 220-240V~
50/60HZ
WARNING
Don't change voltage when power-on!
CHARGING CURRENT
20 A 24 V
BOOST
MIN
OFF
ON
T 2A
FUSE
FUSE 12 V