Touchboards Royal iRover Standard User manual

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
Protective
Handle (2)
Please Recycle
SMARTBoard
660 OR 680 (1)
(Sold Separately)
Leg (2)
Caster
(4)
Wire Management
Channel (1)
Remaining parts
are hidden
To validate your three year frame warranty, submit the ON-LINE form at www.copernicused.com
Enter a draw to win a Copernicus Product for your classroom at the same time!
Validate Your Warranty & Enter to Win!
3
Warranty
Year
Frame
!
Front
Back Lock Box (1)
Board Mounting
Bracket (1)
Back Support
(2)
Upper Frame (1)
Frame Upper
Slide (1)
Frame Upper
Slide Pole (1)
Shock Bracket
(1)
Slide Guide
(1)
Gas Cylinder
(1)
Projector Arm
Faceplate (1)
Projector Arm
Pre-Assembly (1) Projector Slide (1)
Bottom Rollbar Round Tube (1)
Laptop
Arm
Pre-Assembly (1)
?This Product is meant to be assembled by an adult.
?In its unassembled state, small parts present a hazard.
?To be used under direct supervision of an adult.
WARNING
IR100/IR101_2010_A
This Assembly Guide provides instructions
to build the Premium or Standard models of
the iRover.
Check out our other products online at
www.copernicused.com
For assistance, please contact us:
1-800-267-8494
Email [email protected]
Have your packing slip ready for reference
Royal® iRover Standard/Premium - Assembly Guide
IR100
IR101
Installation instructions for either
the Lock Box or Shelf included
PLEASE KEEP THIS GUIDE WITH THE PRODUCT
WATCH OUR ASSEMBLY VIDEO AT WWW.I-ROVER.INFO
Additional tools required: OR
Phillips or Robertson Head Screwdriver
Wrenches (2 of Each): 7/16”, 9/16” & 1/2”
OR Two Adjustable Wrenches
Rubber Mallet

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
This symbol denotes a 2 or 3 Person Task. For safety, please ensure that there are the
suggested number of people working on steps displaying this symbol
Watch for this symbol throughout the Assembly Instructions. Wherever you see it, pay
close attention. The symbol denotes a step needing extra attention to ensure it is done
correctly
The Star symbol highlights an advisory note
Tips for Assembly
!
Watch for These Helpful Symbols
Before You Begin
As You Assemble the Unit
Layout and identify all of the included parts
The hardware has been packed according to size, separate them based on those sizes
Read the assembly instructions over once to familiarize yourself with them
Please note that in its unassembled state, this product contains parts that can be a
hazard to small children; it should be assembled by an adult
Follow the steps in sequence
Before beginning each step, find the part(s) that you need for that step
Pay attention to the labeling on the parts, they are there to help direct you at certain stages
The title of each step states what you will be doing. Review the text and the pictures as you
build the unit
2 Person Task
!
My SMARTBoard isn’t working, who should I call?
Please call the reseller that you bought the product from first (reseller information can be found on your packing slip), OR
Please call Smart Tech Support, where someone will be happy to assist you. 1.866.518.6791. 5:00 a.m. – 6:00 p.m. Mountain Time
My Projector isn’t working, who should I call?
Epson 410W Projector - Please call Epson Customer Service, where someone will be happy to assist you.
[phone] in Canada; [phone] in the United States. Monday to Friday 6:00am - 6:00pm PST
NEC NP600S Projector -
My height adjust system is not working. What do I do?
I lost the key to my Lock Box. What do I do?
Please call Copernicus Customer Service, where we will be happy to help. 1-800-267-8434. Monday - Friday 8:30am - 4:30 pm EST
Monday to Friday
Please call the reseller that you bought the product from first (reseller information can be found on your packing slip), OR
Please call NEC Technical Support, where someone will be happy to assist you.
1-800-836-0655 or 1-800-366-5213
Sharp PG-F267X Please call Sharp Customer Service, where someone will be happy to assist you.
1-800-237-4277 (1-800-BE-SHARP)
Please call Copernicus Customer Service, where we will be happy to help. 1-800-267-8434. Monday - Friday 8:30am - 4:30 pm EST
The Gas Cylinders are not working properly. What do I do?
Please call Copernicus Customer Service, where we will be happy to help. 1-800-267-8434. Monday - Friday 8:30am - 4:30 pm EST
FAQ’s
?
?
?
3 Person Task

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
Before beginning, you should have:
Hardware
Actual Size
43204
Contents - Box IR00-0-A
A - 430083
6x
B - 430081
14x
C - 430141
4x
In Box
IR100-0-A
Frame Upper
Slide Pole
1x
510734
Royal® iRover Premium - Parts
Back Support
1x
33044
Frame Upper Slide &
Release Cable
1x
510732
25513 (cable)
Upper Frame &
Gas Cylinder
1x
510733
25512 (cylinder)
34005
Slide Guide
1x
33043
Protective
Handle
2x
33048
Wire
Management
Stretcher
1x
33046
Upper Mount Bracket
1x
34006
Upper Stretcher
(6 thru holes)
2x
33047 4” Total
Lock Caster
4x
41008
Wall Mount Board
Bracket
1x
SMARTBoard
660 OR 680
1x
Contents - From the SMARTBoard Box
F - 430110
8x
H - 430161
4x
I - 430104
Lock Nut with plastic insert
2x
E - 430102
20x
Contents - Box IR100-0
Leg
2x
510731
Power Bar
1x
25514
Illustration
Only
G - 4301021
4x
D - 430112
2x
Regular nut
Quick Tips
Label
1x
Not to Scale
23021
J
2x
43310
K -
Lock Nut with
plastic insert
2x
430120
silver colored
L - 430238
2x
silver colored
Back Support
with Laptop
Connector
1x
33044
330501 (connector)

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
Before beginning, you should have:
Laptop
Arm Pre-
Assembly
1x
Lock Box
1x
320411
Marker Bin
1x
320413
Contents - Box IR100-LA
Contents - Box IR100-LB
Royal® iRover Premium - Parts
P - Black
One-Wrap
Velcro Strap
3x
43321
Not to Scale
Contents - Box IR100-PA
Projector Slide
1x
330494
Projector Arm
Pre-Assembly
1x
330493
330491
330492
Projector Arm
Faceplate
1x
330497
Bottom Rollbar
1x
330496
Round Tube
VGA
Cable
1x
25517
Split Black
Wire Loom
1x
25505
Gas Cylinder
2x
Pre Assembled
25511
330503 330502
320391
320392
In Box
IR100-LA
Lower Stretcher
2x
33045 Shelf Stretcher
2x
33051
In Box
IR100-LB
Shelf
1x
32040
Contents - Box IR100-S
Top Rollbar
Square Tube
1x
330495
Projector Mount
Plate Assembly
1x
34010, 34009,
34008
U -430162
6x
B - 430081
6x
Key
2x
43044
Not to Scale
Hardware
Actual Size
In Box
IR100-LB
In Box
IR100-PA
Hardware
Actual Size 43205
M - 430061
4x
N - 430237
1x
O - 43210
5x
E - 430102
4x
I - 430104
Lock Nut with
plastic insert
1x
P - Black
One-Wrap
Velcro Strap
9x
43321
Not to Scale
430424
Allen Key
1x
Q - 430315
Spacer -
White
4x
R- 43211
4x
E - 430102
12x
A - 430083
8x
S - 430071
4x D - 430112
Regular nut
4x
T- 430314
Nylon Spacer
4x
Hardware
Actual Size
For use with Sharp PG-F267X

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
1
Install Casters
Leg x 2Caster x 4
You will need: (Not to Scale)
Actual Size:
Do not tighten any fasteners, unless instructed
x 4
G
G
Lock Casters to tighten, & leave
locked for remainder of Assembly
To tighten casters
use a large adjustable wrench

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
2i
Slide Guide x 1 Frame Upper Slide x 1
You will need: (Not to Scale)
CONTINUED on following page...
Actual Size:
Note orientation -
square standoff
directed
towards front
1
3
2
Please note: Sliding parts are lubricated with a Petroleum
Based Jelly to ensure smooth movement
when adjusting the height.
3 Person Task
Build Sliding Frame
!
Note
orientation
of Handle,
Legs &
Standoff

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
K
J
Must be
very
tight
!
Bang in with
a rubber mallet
3
Tighten nut
with wrench
2ii
You will need: (Not to Scale)
CONTINUED...Build Sliding Frame
x 2
J
Frame Upper Slide Pole x 1
Actual Size: x 2
K
silver colored
3 Person Task
Included with original hardware
Note orientation of
tabs with respect to
the front of the unit
FRONT
Install bolt in the
circular hole first &
then in the oblong hole
K
J

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
3
You will need: (Not to Scale)
Actual Size:
Install Upper Frame & Secure Release Lever
1
Upper Frame PreAssembly x 1
2 Person Task
Note
orientation:
Channel
should face
to the back
!2
Cable & trigger must
fall on the left hand
side from FRONT
End of Release cable snaps
onto the bottom of the cylinder
!!WARNING! Shock is under pressure!
Do not pull trigger once cable is
connected.

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
4
Install Back Supports
Back Support with Laptop Connector x 1
You will need: (Not to Scale)
x 4 x 4
Actual Size: AE
AE
A
E
Looking from the FRONT,
ensure Laptop Connector
is on the right hand side
!
Back Support x 1

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
5
Install Upper Stretchers
Upper Stretcher (6 thru holes) x 2
You will need: (Not to Scale)
EB
x 4 x 4
BE
Actual Size:
6
Wire Management Stretcher x 1
You will need: (Not to Scale)
Actual Size:
Install Wire Management Stretcher
x 2 x 2
A E
!
Note orientation
of Wire Management
Stretcher
Use top
hole
BE
!
Do Not Tighten
!
Before securing Upper
Stretchers, ensure
Gas Cylinder is upright
You may want to secure the
shock upright with an enclosed
Velcro Strap until it is fastened
!
A
E

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
!Magnetic Marker Bin can be used
on any magnetic surface. Try on
the inside OR outside of Lock Box.
!Note: Hardware Item ‘U’
attaches on the inside of
the box.
Hidden in Image
B
Key
2x
43044
Not to Scale
You must loosen the bolts
in the Cable Management
Channel to install the Lock
Box. Re-tighten once Lock
Box is secured.
!
TIP - Fasten the
back top hole first
7A
Lock Box x 1
You will need: (Not to Scale)
Actual Size:
x 6 x 6
B U
Marker Bin x 1
Install Lock Box
B
2 Person Task
If you are installing a LOCK BOX

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
7B
You will need: (Not to Scale)
Actual Size:
x 8 x 4
AS
Shelf Stretcher x 2
Install Lower Stretchers & Shelf
x 4
Dx 12 E
x 4
T - Nylon
Spacer
Shelf x 1Lower Stretcher x 2
1
3
S
D
E
T
Hardware Item T - Nylon Spacer
goes between the Shelf &
Shelf Stretcher
!
2
AE
A
E
AEA
If you are installing the Shelf
E
Do not tighten hardware until
all parts are attached
Tighten hardware now
D
E
T
S

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
8Actual Size:
x 2 x 2
LI
Upper Mount Bracket x 1
You will need: (Not to Scale)
Slide Projector
Arm Pre-Assembly
into Base Frame
until holes align
Note orientation of
Projector Arm
compared to the Frame
Install Projector Arm & Upper Mount Bracket
1
2
DO NOT
OVER TIGHTEN
Over tightening
will crush tubes
!
DO NOT
OVER TIGHTEN
DO NOT
OVER TIGHTEN
3 Person Task Projector Arm Pre-
Assemblyt x 1
For SMART 680 For SMART 660
OR
silver colored
IL
IL
FRONT
FRONT
FRONT
Raise Gas Cylinder up to align
with holes by lifting from
the lower handle
DO NOT RELEASE
GAS CYLINDER TO INSTALL THE BOLTS
!

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
9
Install Projector to Projector Mount Plate
You will need one of the following projectors:
Actual Size:
x 5
O
Projector illustrated may look different
from the one you are installing
Use the 5 holes shown
Ensure all are fastened
Epson Powerlite 410W OR
Epson Powerlite 410W NEC 600S Sharp PG-F267X
Use the 3 holes shown’
Ensure all are fastened Use the 4 holes shown Ensure all are fastened
Projector
O
Sharp PG-F267X + SMARTBoard 660 ONLY
Epson Powerlite 410W OR
NEC 600S with either
Smart 660 OR 680
Sharp PG-F267X with Smart 680
ONLY
For use with Sharp PG-F267X ONLY
Actual Size: x 4
R
x 4
Q - Spacer
White
!Hardware Item ‘Q’ sits
between the Projector & the
Projector Mount Plate
R
Q
R
Q
Upper Mount Bracket x 1
You will need: (Not to Scale)
Sharp PG-F267X
Projector
NEC600S
Projector

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
10
Install Faceplate & Bottom Rollbar
Bottom Rollbar
Round Tube x 1
You will need: (Not to Scale)
Actual Size:
M
E
x 4 x 4
ME
Projector Arm Faceplate x 1

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
11
Install Projector Slide Assembly onto iRover Frame
Actual Size:
N
I
x 1 x 1
NI
Tap bolt in with rubber mallet
SmartBoard680+ Epson
Choose the right hole for your Board Size & Projector Model
!
SmartBoard660+ Sharp
SmartBoard660 + Epson OR NEC SmartBoard680 + Sharp
SmartBoard680 + NEC
1
2
3Use the labels on the Projector Slide that
correspond with your Projector and Board
size to help you slide out to the correct position.
Align edge of marker label with end of
Projector Arm Pre-Assembly.
Slide Projector Slide Arm Assembly all the way into the Projector Arm Assembly
Insert male end of VGA Cable (VGA extension included with iRover) & female end of
Projector Power Cords through Arm, starting from the back
Feed enough cord through to leave about 2’ of slack cable at the Projector end
Cables

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
Install SMART Board Wall Mount
Board Bracket
12
SMARTBoard Wall Mount Board Bracket x 1 - This is found in the box with your SMARTBoard
You will need: (Not to Scale)
x 4 x 4
Actual Size: CH
C
H
STOP
Ensure all
fasteners up to
this point are
tightened
!

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
13
Install SMARTBoard
SMARTBoard 660/680 x 1
You will need: (Not to Scale)
x 2
Actual Size: B
!SMART 680
SMART 660
Lower Mounting
Holes
Mounting Bracket slips underneath
the top of the SMARTBoard frame
1
2
2 Person Task
x 2
Dx 2 E
BED
Tab flexes - you
must apply pressure
to press it in as
you install the Board
!

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
14
Install Protective Handles
Protective Handle x 2
You will need: (Not to Scale)
x 8 x 8
Actual Size: BE
B
E
F
2 Person Task
!Handles adjust depending
on the size of your board.
If installing a larger board
or one with side speakers,
adjust the Handles
outwards to fit comfortably
around your Board
x 8
F
Note Handle positioning in comparison
to the Stretchers depending on your
Board size.
!
SMARTBoard 660
SMARTBoard 680
OR
B
E
F

IR100 IR101 - Version A - 23 February 2010 - Copernicus Educational Products Inc.
15
Install Laptop Arm Pre-Assembly onto Laptop Tray Connector
You will need: (Not to Scale)
Laptop Arm Pre-Assembly x 1
Slide Laptop Arm Pre-Assembly
onto Laptop Arm Connector