Town & Country Fireplaces TC30 Black Diamond User manual

INSTALLATION MANUAL
TC30
INSTALLATION
MANUAL
100817-44 TC30_D.Ver 2 5056.429D
MODEL TC30
SERIES D - Version 2
MODULAR DIRECT VENT
FIREPLACE
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
This appliance may be installed in an aftermarket
permanently located,manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a
certied kit is used.
This appliance is suitable for installation in a
bedroom or bed sitting room.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Visit www. townandcountryfireplaces.com for the most recent version of this manual

HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.
Caution ................................................................. 3
Safety ................................................................... 3
Important Note for the Commonwealth
of Massachusetts:.................................................. 4
Fireplace Dimensions ........................................... 5
Minimum Clearances to Combustible Material ..... 5
Installation Requirements ..................................... 6
Manufactured (Mobile) Home ............................... 6
Door Frame Removal ............................................ 6
Top Standoffs ........................................................ 7
Locating The Fireplace ......................................... 7
Framing and Finishing .......................................... 8
TC30 Minimum Combustible Framing
Dimensions ........................................................... 9
TC30 Steel Stud Framing Kit ...............................11
Fixed Lintel ......................................................... 13
Hearth Extension ................................................ 14
Electrical ............................................................. 15
Wall Switch and Remote Control ........................ 16
Wall Switch to IFC Communication
Cable Continuity Check ...................................... 16
Selecting Natural Vent and Power Vent Modes ... 17
Home Automation ............................................... 18
Gas Supply ......................................................... 19
Gas Pressure Check ........................................... 19
Venting ................................................................ 20
Wall Termination Venting ..................................... 20
Wall Termination Venting Chart ........................... 23
Roof Termination Venting Chart .......................... 24
Roof Termination Venting .................................... 25
Vent Terminal Clearance ..................................... 27
Vent Terminal Minimum Clearances ................... 27
Vent Pipe Sealant ............................................... 28
Vent Restrictor Adjustment .................................. 29
Wall Shield/Ceiling Firestop Thimble................. 30
Roof Termination Kit ............................................ 30
Wall Termination Kit ............................................. 30
Vent Pipe Dimensions ......................................... 31
Vent Offset Chart ................................................. 32
Firebox Panels Installation .................................. 33
Finishing Touch Trim Kit Instructions ................... 34
Linking Remote Handset to the Fireplace ........... 35
Maintenance ....................................................... 37
Glass Panel .................................................... 37
Annual Inspection ........................................... 37
Periodically ..................................................... 37
TC30-D Replacement Parts ................................ 38
Replacement Parts – Valve Control System ....... 38
Wiring Diagram ................................................... 39
Rating Label ....................................................... 40
2TC30-D ver2_100817-44
5056.429-D2
Table of Contents

FOR YOUR SAFETY - Do not install or operate your Town & Country
replace without rst reading and understanding this manual. Any instal-
lation or operational deviation from the following instructions voids the
Town & Country Fireplaces TM Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected
from gas supply piping system during any pressure testing of that sys-
tem at test pressures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by
closing its individual manual shut off valve during any pressure testing of
the gas supply piping system at test pressures equal to or less than 1/2
psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for
a couple of hours. This is due to the curing of paints, sealants and lubri-
cants used in the manufacturing process. This condition is temporary.
Open doors and windows to ventilate area. Smoke and fumes caused
by the curing process may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately
call a qualied service technician to inspect the replace and to replace
any part of the control system and any gas control which has been
under water.
Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and
draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to
avoid burns or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers,
young children, and others may be susceptible to accidental contact burns. A physical barrier is recom-
mended if there are at-risk individuals in the house. To restrict access to a replace or stove, install an adjust-
able safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from
hot surfaces. Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so
may create a hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should be inspected
before use and at least annually by a professional service person. More frequent cleaning may be required
due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners
and circulating air passageways of the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees or representa-
tives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either
directly or indirectly, of any improper operation or installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
We recommend that our gas
hearth products be installed and
serviced by professionals who are
certied in the United States by
the National Fireplace Institute®
(NFI) as NFI Gas Specialists
3
TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
Caution
Safety

From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residen-
tial purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet
above nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas
fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of
hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8)
feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall
read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation un-
less, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)
(a) 1 through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-
ture used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the
following requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
Important Note for the Commonwealth of Massachusetts:
4TC30-D ver2_100817-44
5056.429-D2

Figure 2: TC30 Mantle clearances.
Figure 3: TC30 Mantle
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
MANTEL CLEARANCE
CHART
Minimum Clearances:
Side standoffs............................................. 0 in. (0 mm)
Back standoffs ............................................ 0 in. (0 mm)
Top standoffs .............................................. 0 in. (0 mm)
Bottom of appliance.................................... 0 in. (0 mm)
Adjacent side wall....................................... 4 in. (102 mm)
Ceiling to appliance .................................. 24 in. (610 mm)
*Mantel to appliance ....................See Figure #2
**Maximum Mantel extension ......See Figure #2
Mantel support............................................ 4 in. (102 mm)
Vertical vent pipe ................................ 1 3/4" in. (45 mm)
Horizontal Vent pipe (Top, sides and bottom)1 3/4" in. (45 mm)
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NONCOMBUSTIBLE
FINISH MATERIAL
SEE FIG #11 & #12
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,
ELECTRICAL WIRING OR GAS PLUMBING IN THIS
AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
STEEL FRAMING
FIREPLACE
FRONT
TOP OF LINTEL BAR
A
B
C
D
E
F
MANTEL
Adjacent wall or mantel
support
CEILING
Unit may be recessed up to 4 1/2” with
non-combustible masonry type material
*
28 3/8"
3 9/16"
40 5/16"
32 1/2"
32 1/16"
24 3/4"
28 3/8"
28 3/4"
44 1/4"
24 3/4"
Figure 1: TC30 Dimensions.
5
TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
Fireplace Dimensions
Minimum Clearances to Combustible Material

The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in
Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied
(licensed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.
In some jurisdictions, the Town & Country Fireplace may be installed in Manufactured Homes after the "rst sale". Consult
local codes for approval. The replace must be fastened in place.
Install in accordance with the current standard Mobile Homes, CAN/CSA Z240 MH (in CANADA), and the Manufacturer's
Home Construction and Safety Standard, Title 24 CFR, Part 3280 or the current Standard for Fire Safety Criteria for
Manufactured Home Installations, Sites and Communities ANSI/NFPA 501A (in the USA).
Warning: Turn off the replace, and allow ample time for the unit to cool before proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The door frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.
1. Remove safety barrier screen See (Figure 4) by prying the top portion of the screen toward you , then lift the screen
from its tabs (inset) located at the base of the door frame.
2. Remove the TC Finishing Touch Trim Kit from the door frame. (If installed)
3. Using a screwdriver (Figure 5) or other similar object, push against the notch in the top of the latch and grab the
bottom of the latch handle as it protrudes (Figure 6). Lift handle until latch hook disengages. Repeat for other side
while holding glass so it does not tip out.
4. Tilt the top of the door frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out to
disengage from its bottom track.
5. Place the door frame in a safe place to avoid damage.
6. Re-assemble in reverse order. Latch handle should snap into place and be ush with door frame when engaged
correctly.
7. Reinstall Trim Kit if required.
8. Reinstall safety barrier screen.
TIP:
To ensure glass is properly
latched, grasp the top left and
right sides of the glass frame,
under moderate pressure it
should pull forward and return
to original position evenly on
both sides.
HANDLE
Figure 4: Safety barrier
screen.
Figure 5: Accessing
handle.
Figure 6: Handle.
6TC30-D ver2_100817-44
5056.429-D2
Installation Requirements
Manufactured (Mobile) Home
Door Frame Removal

Figure 8: TC30 Common locations.
The top standoffs are shipped loose inside the replace and must be installed on top of the replace as shown in Figure 7.
Do this once the replace is on site and in position.
In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent
system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall, a
corner, a built-in wall or a wall projection (Figure 8). Due to high temperatures, do not locate this replace in areas of high
traffic or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered to and are shown in Figures 2 & 3.
TOP STANDOFFS
7
TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
Figure 7: TC30 Standoffs.
Top Standoffs
Locating The Fireplace

NOTE:
The chase must be properly sealed at
the ceiling level or between oors in
a multilevel installation.
(See “Ceiling Firestop:” on page 25).
12”
28 1/4”
5 7/8”
47 3/8”
47 3/8”
40 3/8”
Figure 9: TC30 Framing kit dimensions.
Note: The replace should be in place
and venting installed before framing
in or building an enclosure around the
unit.
The Town & Country replace must be
framed in as described below or totally
enclosed with non-combustible material,
such as
facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4" will
allow the nishing surface to be ush with
the front of the unit. If preferred, additional
masonry type non-combustible material
can be installed above and to the sides up
to 6 inches proud of the appliance.
The nishing material must not interfere
with glass frame access or movement.
A Steel Stud Framing Kit is supplied with
the replace and must be used unless the
Fireplace is totally enclosed with
noncombustible material. Assemble the
framing kit as per the instructions on pages
11 & 12 of this manual. Attach the steel
frame to the replace once the replace is
in its nal position. Secure the steel frame
to the framing brackets on each side of the
unit. Ensure that the studs are set back far
enough to allow for thickness of nishing
surface.
The sides, back and top of the replace
can be framed in up to the steel studs and
the replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures,non-combustible
backer board, such as cement board or it’s
equivalent must be used to sheet in the
front of the replace, extending 12" above
and 5 7/8" to the side of the framing edge
bars (Figure 11). Standard sheet rock (dry
wall) may be used beyond this.
If the backer board is not to be nished
with other non-combustible material such
as tiles, it is recommended that the instruc-
tions in (Figure 13) be followed closely.
Chase Insulation: When installing this re-
place against a non-insulated exterior wall
or chase, it is recommended that the outer
walls be insulated to same degree as other
exterior walls. Do not place replace
directly against the insulation. Cover
the insulation and plastic vapour bar-
rier with a solid surface, such as dry
wall (sheet rock). Consult local codes.
Do not insulate or use plastic vapour
barrier within the framing kit.
CAUTION: SEE (Figure 13) BEFORE
PROCEEDING.
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING, INSU-
LATION, PLASTIC VAPOR BARRIER OR GAS PLUMBING
WITHIN THE STEEL STUD FRAMING ALL OTHER FRAMING CAN BE
DONE WITH CONVENTIONAL
LUMBER
Steel stud framing kit dimensions
(Supplied with replace)
8TC30-D ver2_100817-44
5056.429-D2
Framing and Finishing

9
TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
TC30 Minimum Combustible Framing Dimensions
47 3/8"
30 3/16"
21 3/8"
47 3/8"
61 7/8"
61 7/8"
87 1/2"
47 3/8"
40 3/8"
NOTE: FIREPLACE SHOULD BE IN ITS FINAL LOCATION BEFORE FRAMING.
11 11/16"
24 3/4"
RANGE
1/2" to 2 3/8"
FRAME
LINTEL
Must allow for minimum 1/2 inch
gap for non-combustilbe board.
Range
22 3/8”
to
24 1/4”
Figure 10: TC30 Minimum Combustible Framing.

4 1/2
Figure 11: TC30 Non combustible board dimensions.
Figure 12: Recessed installation detail.
12”
5 7/8”
FULL SHEET OF A NON-
COMBUSTIBLE MATERIAL
(NOT INCLUDED IN KIT)
If nishing the wall above the unit with
paint, the framing kit shipped with the
unit should be discarded.
Use full sheets of calcium silicate board
OR EQUIVALENT and full length metal
studs to nish and frame around the unit.
Calcium silicate board is a high grade
material with cement, quartz and natural
minerals as the main raw materials.
(Note: Calcium Silicate is 1/2” thick)
CAUTION: Calcium Silicate board
can be damaged if dropped or struck.
Handle with care. Inspect board prior to
installation and do not use if cracked.
NOTE: It is recommended to pre-drill
mounting holes in the board prior to
securing to the framing. This will prevent
the board from cracking.
Figure 13: Non-combustble material.
Non-combustible board details
NON-COMBUSTIBLE materials
must extend 12" above and
5 7/8" to the sides of the
framing edges.
NON-COMBUSTIBLE
BOARD
Non-combustible recessed
installation detail
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
NON-COMBUSTIBLE
BOARD
10 TC30-D ver2_100817-44
5056.429-D2

CAUTION
Edges are sharp, always wear
gloves when working with sheet
metal.
5
3
7
2
6
4
3
8
Figure 14: TC30 Framing kit parts.
Each Kit Contains:
Item Description Qty
1 Screw, Teks #8 x 1/2” (Not Shown) Pkg 40
2 Stud, Sides Inner, 40 1/4” L 2
3 Stud, Sides Outer, 40 1/4” L 2
4 Stud, Center, 12” L 1
5 Stud, Header Horizontal, 43 1/2” W 1
6 Stud, Plate Horizontal 35 1/16” W 1
7 Base Plate 5 3/4” L 2
8 Framing Plate 4
11
TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
TC30 Steel Stud Framing Kit

NOTE: After frame is assembled,
make sure to have the side of the
frame without the screw holes facing
toward the inside of the room.
Side of frame with
screw holes
Flat side
of frame
Figure 16: Combustible boards.
1. Top Frame Assembly (Figure 14).
• Layoutsidestuds(2)andcenter
stud (4) on a large at surface.
• Usingthescrewsprovided(1),attach
the header stud (5) and the plate stud
(6) to the center stud (4).
2. Attach Side Studs (Figure 14).
• Fasten the Inner side studs (2) to the
header (5) and plate (6) studs.
• Attachtheoutersidestuds(3)tothe
top of the header stud (5)
• Fasten the outer side studs (3) at the
bottom using the base plates (7).
3. Attach the Assembled Frame to
the Unit
• Alignandsecuretheframingplates
(8) to the frame so that they are in
line with the framing brackets on the
replace unit (Figure 15). Align the
assembled frame to the unit framing
brackets (Figure 15). Attach at the
fastening points through the access
holes in the outer side studs (3).
4. Secure to Existing Framing
• Secure the frame assembly to
existing framing through the stud
header (5) and the stud plates (7).
5. Install non-combustible Board Top
and Sides
• Use drywall screws to install the
non-combustible board top and sides
(Figure 16).
12 TC30-D ver2_100817-44
5056.429-D2
Figure 15: TC30 Framing brackets.
Framing brackets

The lintel on the TC30D2 is in a xed
position on the replace and there is no
adjustment to move the lintel toward you
or away from you once the replace has
been located in its nal position. Instead,
the replace itself must be manoeuvered
so that the front face of the lintel deter-
mines the nal position of the replace.
The Framing Kit allows for a 1 7/8 inch
adjustment along the Framing Brackets.
Use this range to help determine the
front of the facing material.
The thickness of the facing material,
wether 1/2 inch calcium silicate board or
a rock facing must be taken into consid-
eration before settling on a nal position
of the replace.
Framing Kit Adjustment
Framing
Brackets
Range: 1 7/8”
Lintel knock outs
There are six knock outs on top of the lintel. These
knock outs should remain in place and not knocked
out during installation. The knock outs are for a
future optional “TV KIT” which will allow a television
to be mounted above the replace while having the
heat from the replace re-directed to a vent which
will be located above the TV.
Figure 17: TC30D2 Fixed lintel.
Figure 18: Framing bracket. Figure 19: Knock outs for future TV Kit feature.
13
TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
Fixed Lintel

NON-COMBUSTIBLE
FINISH MATERIAL NON-COMBUSTIBLE
BUILDING MATERIAL MAY NOT
EXTEND PAST THIS POINT
SCREEN
DOOR
Figure 20: Facing edge location.ai
This replace is designed to nish
either ush with the facing material
or can be installed with a 4 1/2 inch
recess. (See “Recessed installation
detail.” on page 10).
The replace can accommodate
facing material up to a thickness of
1 7/8 of an inch if installing ush.
Care should be taken to correctly
determine the facing material
thickness so that the replace is
positioned so that the front of the
replace is ush with the facing
material.
Facing material must not interfere
with the ability for the door or the
screen to open.
Fireplace Facing Allowance
14 TC30-D ver2_100817-44
5056.429-D2
Caution: While a hearth extension is not required and combustible oor-
ing materials may be brought directly up to the replace, many materials
(such as wood ooring) may not tolerate the radiant heat from this re-
place, resulting in discoloration, shrinking and cracking. For this reason,
we suggest a non-combustible hearth that is no more than 1” above the
bottom of the replace. If thicker, replace must be raised accordingly.
Caution: Hearth extensions thicker than 1” will interfere with the window
frame when opening.
Bottom of replace
Maximum
heigth of 1”
above bottom
of replace
Lintel
Hearth
Extention
Hearth Extension
Figure 21: TC30.D Hearth extension.

The gas control system is located on the right hand side of the rebox behind
an access panel and the decorative rebox panel (if installed). The replace is
operated via a wall control and a hand held remote control unit.
The wall control is connected to the replace by a 40 ft. communication cable
supplied with the replace.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel from right hand side of the rebox (Figure 22).
4. Connect 110 V. AC electrical supply to the wires installed inside the junction
box - (Figure 23). The replace is rated at 110 volts, 60Hz, 0.25A. The optional
power vent kit is rated at 115 volts, 60Hz, 1.8A.
The electrical wires can be accessed from both inside and outside the
junction box by removing one of the two small access panels (Figure 23) &
(Figure 24).
5. Attach the wall switch to the framing in the desired location. (40 ft is supplied
with replace).
6. Route the wall switch control cable (supplied) as required to the wall switch
(Figure 27).
7. Attach one end of the wall switch control cable to the wall control. (Figure
27) , and the other end to the interface board (Figure 24).
8. Insert the 4 supplied “AA” batteries
into the battery pack of the wall switch.
(Figure 26).
9. If not already installed, install the burner
using the instructions supplied with the
burner kit.
10. Turn on the gas supply and check that all
connections are tight and leak free.
11. Turn on gas and electrical supplies.
12. Move the center button on the wall con-
trol (Figure 25) to the “ON” position. The
igniter will start to spark. After a short
delay, the pilot will light followed by the
main burner.
Vent Blower
wire - Blue
2 Nuetral
wires - Wires
Power In
wire - Black
Firebox access
panel
Transformer
Vacuum
switch
Inside access
panel
Gas
connector
Wall switch
connector
Junction box
Module
Interface board
Power vent
switch
Regulator
board
Figure 22: Access to rebox.
Figure 23: Junction box wiring.
Figure 24: Valve assembly components.
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TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
Electrical

Figure 25: Wall switch plate.
Figure 26: Wall switch battery side.JPG Figure 27: Wall switch - interface side.
Instructions for linking the wall switch to the remote control handset
can be found in the User manual that came with this Fireplace.
If the wall switch is being connected to a Home Automation system, two cables will be used; the top cable
will go from the wall switch to the replace and the bottom cable will go from, the wall switch to the Home
Automation system (Figure 26) .
If not using a Home Automation system, only the upper cable will be used to go from the wall switch to the
replace (Figure 27).
Wall Switch to IFC Communication Cable Continuity Check
It is important that the continuity of the individual wires encased within the communication cable be checked
before the cable is plugged into both the wall switch and the IFC Module. This will ensure that the cable is
in good condition before the cable is walled in or otherwise covered up. Provided that no staples, screws
or nails accidentally impale the cable during the walling up process, or any cables have otherwise been cut,
the cable itself will be able to be ruled out as a possible cause should trouble shooting the wall switch be
required.
16 TC30-D ver2_100817-44
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Wall Switch and Remote Control

The NV / PV (Natural Vent / Power Vent) switch (Figure 28) on the interface board (Figure 24) is set accord-
ing to which type of evacuating vent system is present. If the replace is vented without the assistance of
a power vent, the switch should be set to “NV”. If using a power vent, “PV” should be selected. Follow the
instructions provided with the power vent kit for proper installation.
Important Note:
When switching between NV and PV, both the electrical power supply to the replace must be
turned off and the backup batteries removed to properly re-set the module.
Figure 28: Natural vent - Power vent switch.
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TC30-D ver2_100817-44 5056.429-D2
TC30-D ver2_100817-44
Selecting Natural Vent and Power Vent Modes

NOTE:
• Digital I/O must be connected to a dry contact relay.
• Analog ame and light input through 0 - 10 volt DC signal
scaled as follows:
Low = 1 volt
High = 10 volts
NOTE:
When a signal has been supplied by the home automation system, the replace control
will repeat the signal every 2 hours or until a new command has been received.
The home automation feature supplied with this replace is capable of con-
trolling the ame and light on/off function with the use of a dry contact relay
common to home automation systems. Furthermore, the ame and light level
may be modulated from high to low using the 0 - 10 volt analog output avail-
able on most home automation systems.
(Figure 30) shows the wire designations required to connect the replace to
a home automation system.
Figure 29: Complete communication
wiring.
Figure 30: Home automation side wiring diagram.
18 TC30-D ver2_100817-44
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Home Automation

Supply
pressure
Manifold
pressure
Figure 31: Gas testing ports.
Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Note: To test the gas pressure, turn off the gas supply before removing the plug
from the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing procedure.
Caution: The gas line should be installed by a qualied service person in accordance with all building codes. This sec-
tion is intended as a guide for qualied technicians installing this appliance. Consult local and / or national building
codes before proceeding.
• Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8"
N.P.T. tting. Correct gas line diameter must be used to assure proper operation and pressure.
• NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6
feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line
from entering the control valve.
• DO NOT HARD PIPE GAS LINE TO VALVE.
A method of disconnecting the valve from the gas line such as a union or are tting must be provided to allow for repair
or replacement of the gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the gas connector (Figure 24).
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING: The access panel including gasket must be
reinstalled after conversion/installation or servicing has
been completed. Failure to do so will cause overheating
and premature failure of the control system.
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TC30-D ver2_100817-44
Gas Supply
Gas Pressure Check

Determine the exact position of the replace so that the vent pipe is centred (if possible) between two building framing members.
Consult your local building codes prior to proceeding. The vent kit will accommodate up to a maximum wall thickness of
12 inches.
Having determined the position of the replace, cut and frame a 14 1/2 inch opening centred at a minimum height of 52 7/16
inches above the oor. The opening may be round or square. Height of the opening will vary with each installation. As the
horizontal vent run increases, so does the minimum vertical rise (Figure 36).
IMPORTANT: When locating the opening, it should be noted that vent terminal clearances must be maintained. (See
“Vent Terminal Clearance” on page 27) section for proper clearances.
A minimum 1 foot length of pipe is required before the rst elbow off the top of the replace for any wall termination.
With this minimum vertical rise in combination with a 90° elbow, a maximum horizontal run of 24 inches past the elbow is
permitted See (Figure 35) & (Figure 36). For longer horizontal runs increase vertical rise appropriately.
The rise and run must be constrained to the boundaries of the chart shown in (Figure 36). The horizontal run of vent must
have a 1/4" rise for every 1 ft. of run towards the termination.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN
1 ¾ INCHES FROM THE TOP AND 1 ¾ INCHES FROM THE SIDES OF A HORIZONTAL SECTION
AND 1 ¾ INCHES FROM THE VERTICAL SECTIONS OF THE VENT PIPE.
Before installing venting for this unit, the installer should read these instructions to insure that the proper vent conguration
has been selected.
Use only Town and Country Termination kits #:
• TCVT.WTA - Wall Termination Kit
• TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown in (Figure 34).
Various combinations ofvertical andhorizontalruns may be used.Refer to (Figure 36)& (Figure 37) for details.Foroptimumperformance
and ame appearance, keep the vent length to a minimum and limit the number of elbows.Connections between each vent system
component must be tightly joined, secured with sheet metal screws and sealed with provided high temperature self adhesive
tape. A horizontal run of vent should have a 1/4” rise for every 1 ft. of run towards the termination.
VENT SUPPORTS: A minimum of 1 support every 4’ must be used.
Exterior wall opening:
Note: Optional Power Vents (TCVT.PVI.25, TCVT.PV7.110 & TCVT.PVCV different venting requirements.
Please refer to Power vent manual.
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Venting
Wall Termination Venting