Town & Country Fireplaces TC36 TC36ST.NGST03D User manual

230415-20 TC36ST_NGST03D 5056.42801D3
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions
TC36 See-Thru
BLACK DIAMOND
BURNER KIT
PART#TC36ST.NGST03D
FOR TC36 SEE-THRU
SERIES D FIREPLACES

TC36ST_NGST03D_230415-20
2
Package Contents
Fig. # 1
1 BURNER TUBE................................................................................................TC36.50118398
1 SHUTTER CONTROL ROD.....................................................................................5002.1752
1 BURNER TRAY ASSEMBLY...................................................................................TC36.9690
2 BURNER SHIELD, FRONT/REAR.................................................................. TC36.9693PBK
1 LEFT BURNER SHIELD .............................................................................. TC36.9693.2PBK
1 RIGHT BURNER SHIELD............................................................................ TC36.9693.5PBK
1 LINE COVER.................................................................................................TC36.9699PBKA
1 PILOT SHIELD ................................................................................................ TC36.9626PBK
1 MANIFOLD ASSEMBLY .........................................................................................TC36.9692
2 MEDIA SPACER, FRONT/REAR ......................................................................................9695
1 MEDIA SPACER, CENTER...............................................................................................9694
1 TUMBLED GLASS MEDIA .......................................................................................... 5012.01
1 HARDWARE PACKAGE ................................................................................... TC36.STHK03
1 PILOT ASSEMBLY .....................................................................................................5005.025
1 1/4” FLEX COMPRESSION....................................................................................... 5019.225
1 1/2” FLEX FLARE CONNECTION............................................................................. 5019.223

3
TC36ST_NGST03D_230416-20
Black Diamond Burner Installation
Fig. # 2
Fig. # 3
NOTE: For the purposes of these
instructions the controls and gas
connections are on the right hand
side of the unit.
Remove porcelain panels if they
are installed.
1. Remove the panel retainer clip
located on the upper heat shield,
install the left panel securing
with panel retainer clip previously
removed.
(Fig. #2)
2. Attach the manifold assembly to
the oor of the rebox using two
screws. Seal the remaining holes
in the oor of the replace with
screws.
(Fig. #3).
3. Connect the manifold ex gas
line and pilot ex gas line to the
bulkhead ensuring a gas-tight
connection.

TC36ST_NGST03D_230415-20
4
Fig. # 4
BULKHEAD PLATE
2 SCREWS
4. Secure the electrical bulkhead
plate (Fig.#4) and gasket to the
rebox. (2 screws) Attach the
ignition and sensor wires to the
module. (Fig.#5).
NOTE: If converting to propane
refer to the propane
conversion section before
continuing. Pg. 12
Fig. # 5
INTERFACE MODULE
IGNITION WIRE
(RED)
FLAME SENSOR
WIRE (WHITE)

5
TC36ST_NGST03D_230416-20
Fig. # 6
Fig. # 7
5. Attach the inlet cover
using the top screw of the
bulkhead (Fig. #6).
Install the right porcelain
panel (as in Fig. #2).
6. Position the right burner
shield over the inlet cover
ensuring that the pilot
assembly is protruding
through the half-hole
between the inlet cover and
the right burner shield
(Fig. #7).

TC36ST_NGST03D_230415-20
6
Fig. # 8
Fig. # 9
7. While supporting the right burner
shield install the rear burner
shield, resting the edge of the right
burner shield onto the support tab
of the rear burner shield (Fig. #8).
8. Install the front burner shield
positioning the support tab under
the right burner shield (Fig. #9).

7
TC36ST_NGST03D_230416-20
Fig. # 10
Fig. # 11
9. Install the left burner shield. This
will be a snug t requiring some
alignment (Fig. #10).
10. Position the burner tray assembly
on top of the assembled shields
and attach it using four screws
(Fig. #11).
NOTE: Ensure that the square
access hole of the tray is
positioned to the right (control
side).

TC36ST_NGST03D_230415-20
8
Fig. # 12
Fig. # 13
11. Attach the pilot assembly to burner
tray using two screws (Fig. #12).
12. Position a front/rear media spacer
at the rear of the burner tray
(Fig. #13).

9
TC36ST_NGST03D_230416-20
Fig. # 15
Fig. # 14
13. Position the other at the front
of the tray (Fig. #14).
14. Loosen the screw on the
burner tube shutter enough
to allow smooth movement
from open to closed positions
(visible in Fig. #16).
15. Install the burner tube by
tipping the inlet into the slot in
the bottom of the burner tray
(Fig. #15).

TC36ST_NGST03D_230415-20
10
Fig. # 16
Fig. # 17
6. Hold the burner tube in a position
so that the shutter control rod can
be inserted into the shutter tab
(Fig. #16) after passing through the
rod hole in the top right corner of
the front burner shield.
(See Fig. #28).
17. Set the burner tube into place
ensuring that it slips over the
orice on the manifold assembly.
Align the attachment holes line up
with the holes in the tray.
NOTE: Shutter must be fully
open for propane or fully closed
for natural gas (push down
on the shutter control rod to
open, pull up to close). Some
adjustment may be required (see
page 17).
18. Position the center media spacer
on the inside of the burner tube
and attach using two long screws
(Fig. #17).

11
TC36ST_NGST03D_230416-20
Fig. # 18
Fig. # 19
19. Empty the contents of the
supplied tumbled glass bag onto
the burner tray (Fig. #18) and
spread the glass evenly over top
of the tube and media spacers
(Fig. #19).
NOTE: Too much tumbled glass
over the burner will cause
sooting.

TC36ST_NGST03D_230415-20
12
WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes and
requirements of the authority
having jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service agency
is responsible for the proper
installation of this kit. The
installation is not proper and
complete until the operation
of the converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane
convert as follows using the
components supplied with this
replace:
CAUTION
The gas supply and electrical power
shall be shut off before proceeding
with the conversion.
Note:
Factory supplied components must be used
to ensure correct input. After conversion
conrm proper manifold pressure.
1. Ensure the burner, pilot and gas
supply are turned off, and the
appliance has cooled.
2. Using a 1/2” wrench, undo the natu-
ral gas burner orice, (marked #25).
(Fig. #20)
3. Apply a small amount of pipe joint com-
pound to the threads of the propane
burner orice (marked 2.50) to ensure
a good seal, before screwing it into the
tting.
4. Open primary air shutter fully.
5. With a 7/16” wrench loosen the pilot head
on the pilot assembly (Fig. #21)
Fig #20
Fig #21
Propane Conversion
MAIN BURNER ORIFICE (2.50 mm)
Part # (5022.3)
CONVERSION LABEL (5052.5206D)
Fig #22
Date: ______________________
By / Par: ___________________
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
10.0 in/wc / 10.0 po/c.e.
(2.49 kPa)
2.50 mm
Max.: 61,000Btu (17.8kw)
Min.: 47,000Btu (13.7kw)081014 6-TC36ST_D 5052.5206D
This kit for use with model: / TC36STNG03.D
Pour utilise avec du modèle: / TC36STNG04.D
TC42
Series D
This appliance was converted
to PROPANE GAS with
this kit on this date by the
organization which accepts
the responsibility that this
conversion has been properly
made. / Cet appariel etair
converteraugazLPparl’emploi
delatroussedeconversionpar
une organization qui accepte
la responsibilité pour une
installation en bon état.

13
TC36ST_NGST03D_230416-20
HOLE
Fig #23
Fig #24
6. Slide the pilot adjustment band
over and ensure that the hole in
the orifice band is showing.
(Fig. #23 indicates NG position,
Fig. #24 indicates LP position)
7. Remove access panel, 10 screws, and
set aside. (Fig. #22)

TC36ST_NGST03D_230415-20
14
Date: ______________________
By / Par: ___________________
LP GAS/
DU GAZ LP
12.5 in/wc /12.5 po/c.e.
(3.11 kPa)
13.9 in/wc / 13.9 po/c.e.
(3.45 kPa)
10.0 in/wc / 10.0 po/c.e.
(2.49 kPa)
2.50 mm
Max.: 61,000Btu (17.8kw)
Min.: 47,000Btu (13.7kw)081014 6-TC36ST_D 5052.5206D
This kit for use with model: / TC36STNG03.D
Pour utilise avec du modèle: / TC36STNG04.D
TC42
Series D
This appliance was converted
to PROPANE GAS with
this kit on this date by the
organization which accepts
the responsibility that this
conversion has been properly
made. / Cet appariel etair
converteraugazLPparl’emploi
delatroussedeconversionpar
une organization qui accepte
la responsibilité pour une
installation en bon état.
Note: To test the gas pressure, turn off the gas
supply before removing the blanking plug from the
pressure test port. Verify gas pressures with the
replace lit and on the highest setting.
1) Remove the blanking plug from the pressure test
port. The plug is located between the right side
lintel and rebox side. (Fig. #25)
CORRECT GAS PRESSURE REQUIREMENT:
Supply Pressure Natural Gas Propane
(For purpose of input adjustment)
Minimum 5.0” wc 12.5” wc
Maximum 13.9” wc 13.9” wc
Manifold pressure
Maximum 3.5” wc 10.0” wc
Minimum 1.6” wc 6.4” wc
2) Thread the extension test tting into the open port.
(Fig. #26)
3) Attach a pressure gauge onto the tting.
4) When testing is complete shut of the gas, remove
the tting and replace the plug. Thread sealant will
be required to ensure a gas tight connection.
Gas Pressure Check
12) Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing and
apply the conversion label directly over
the gas specications on the rating label.
13) Attach the access panel to the side of
the rebox with the previously removed
screws.
Note: Gasket must be installed with
access panel.
ADD NAME
ADD DATE
Fig #25
Fig #26

15
TC36ST_NGST03D_230416-20
Burner Flame Adjustment
Fig #28
Fig #27
The air shutter on the burner tube
controls the primary combustion
air. It is set to the closed position
at the factory for natural gas
fuel. Some adjustment may be
necessary to obtain desired ame
and to eliminate carbon deposits.
Evaluate ame appearance
after the replace has reached
operating temperature. See
Fig. #27 for proper ame pattern.
Open primary air if the window
glass and rebox have carbon
accumulation and/or the ames
are long, dark and stringy. The
shutter may also be opened to
lessen the ame height.
CAUTION:
Burner area may be hot!
Turn off the replace and
allow the unit to cool before
proceeding.
To adjust: (See Fig. #28)
Push the shutter control rod to
increase the amount of primary air
to create a more blue ame.
Pull the shutter to decrease the
amount of primary air to create a
more yellow ame.
NOTE:
Proper air shutter setting is
required.
The ame should be just orange
and “lazy”. It should NEVER be
set to create sooting on internal
parts and window glass.

TC36ST_NGST03D_230415-20
16
ITEM... DESCRIPTION ............................. PART NO.
1.......... MEDIA SPACER, CENTER ...................9694
2.......... BURNER TUBE ....................TC36.50118398
3.......... MEDIA SPACER, FRONT/REAR...........9695
4.......... TRAY TRIM.........................................9690.5
5.......... PILOT ASSEMBLY.................TCRP.5005025
6.......... PILOT SHIELD ...............................9626.002
7.......... LINE COVER .................... TC36.9699PBKA
8.......... BURNER SHIELD, RIGHT..................9693.5
9.......... BURNER SHIELD, FRONT/REAR ........9693
10...........FITTING, ORIFICE IN ....................... 5019.21
NOTE: FIREPLACE & VALVE REPLACEMENT PARTS ARE
LOCATED IN THE APPLIANCE INSTRUCTIONS
Replacement Parts
1
2
3
5
6
7
8
9
4
10
11
12
13
14
15
16
17
18

17
TC36ST_NGST03D_230416-20

TC36ST_NGST03D_230415-20
18
Minimum
rate screw

19
TC36ST_NGST03D_230416-20

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