Town & Country Fireplaces TCWS.54CODE User manual

MODEL
TCWS.54OD
SERIES C
MODULAR DIRECT VENT
TCWS54 OUTDOOR GAS
FIREPLACE INSTALLATION
AND OPERATING
INSTRUCTIONS
041115-36 TCWS.54CODE 5055.5401-A
SERIAL #
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WARNING: For Outdoor Use Only
CARBON MONOXIDE HAZARD
This appliance can produce carbon mon-
oxide which has no odor.
using it in an enclosed space can kill
you.
Never use this appliance in an enclosed
space such as a camper, tent, car or
home.
WARNING: If the information in these
instructions is not followed exactly, a re or
explosion may result causing property damage,
personal injury or death.
FOR YOUR SAFETY
Installation and service must be performed
by a qualied installer, service agency or the
gas supplier.
WHAT TO DO IF YOU SMELL GAS
• Donottrytolightanyappliance.
• Donottouchanyelectricalswitch.
•Donotuseanyphoneinyourbuilding.
• Immediatelycallyourgassupplierfrom
a neighbour’s phone. Follow the gas
supplier’s instructions.
• Ifyoucannotreachyourgassuppliercall
the re department.
Do not store or use gasoline or other ammable
vapors and liquids in the vicinity of this or any
other appliance.
Visit www.townandcountryfireplaces.net for the most up-to-date version of this manual

Caution ................................................................. 3
Safety ................................................................... 3
Important Note for the
Commonwealth of Massachusetts:...................... 4
This Fireplace Is
Intended For Outdoor Use Only! .......................... 5
Propane Conversion............................................. 6
Fireplace Dimensions ........................................... 7
Minimum Clearances to Combustible Material .... 7
Installation Requirements..................................... 8
Window Frame Removal ...................................... 8
Standoffs .............................................................. 9
Locating The Fireplace......................................... 9
Framing and Finishing ........................................ 10
Steel Stud Framing Kit ....................................... 12
Adjustable Lintel................................................. 15
Honeywell Control Valve
Plumbing and Electrical...................................... 16
Gas Supply......................................................... 17
Gas Pressure Check........................................... 17
Table of Contents
HOT GLASS WILL CAUSE
BURNS.
DO NOT TOUCH GLASS UNTIL
COOLED.
NEVER ALLOW CHILDREN TO
TOUCH GLASS.
!
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with the appliance and
shall be installed for the protection of children and
other at-risk individuals.
Venting................................................................ 18
Roof Termination Venting Chart ......................... 18
Vent Terminal Clearance..................................... 21
Vent Pipe Sealant ............................................... 22
Vent Restrictor Adjustment ................................ 23
Firebox Panels Installation ................................. 24
Lighting Instructions ........................................... 25
First Fire.............................................................. 25
Maintenance....................................................... 26
TCWS.54CODE Replacement Parts .................. 27
Honeywell Control System
Replacement Parts ............................................. 28
Wiring Diagram................................................... 29
Roof Termination Kit ......................................... 30
Vent Pipe Dimensions ....................................... 31
Vent Offset Chart................................................ 32
Quick Panel Removal for Valve Service ............. 33
Rating Label Location ........................................ 34
2
5055.5401-A TCWS.54CODE_041115-36

FOR YOUR SAFETY - Do not install or operate your Town & Country re-
place without rst reading and understanding this manual. Any installation or
operational deviation from the following instructions voids the Town & Country
FireplacesTM Warranty and may prove hazardous.
This appliance and its individual shut off valve must be disconnected from gas
supply piping system during any pressure testing of that system at test pres-
sures in excess of 1/2 psig (3.5 kPa).
This appliance must be isolated from the gas supply piping system by closing
its individual manual shut off valve during any pressure testing of the gas sup-
ply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Note: When lit for the rst time, the appliance will emit a slight odour for a
couple of hours. This is due to the curing of paints, sealants and lubricants
used in the manufacturing process. This condition is temporary. Open doors
and windows to ventilate area. Smoke and fumes caused by the curing pro-
cess may cause discomfort to some individuals.
Do not use the replace if any part has been under water. Immediately call a
qualied service technician to inspect the replace and to replace any part of
the control system and any gas control which has been under water.
Due to high temperatures, this gas appliance should be located out of trafc and away from furniture and draperies.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns
or clothing ignition.
Young children should be carefully supervised when they are in the same room as the appliance.
Clothing or other ammable material should not be placed on or near the appliance.
Any grill, panel or door removed for servicing the unit must be replaced prior to operating. Failure to do so may create a
hazardous condition.
Installation and repair should be done by a qualied service person. The appliance should be inspected before use and
at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of
the appliance be kept clean.
It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any
damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any
improper operation or installation procedures.
This appliance must not be connected to a chimney ue serving a separate solid fuel burning appliance.
Caution
Safety
We recommend that our gas hearth
products be installed and serviced
by professionals who are certied
in the United States by the National
Fireplace Institute® (NFI) as NFI
Gas Specialists
3
TCWS.54CODE_041115-36 5055.5401-A

Important Note for the Commonwealth of Massachusetts:
From Massachusetts Rules and Regulations 248 CMR 5.08:
(a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential
purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above
nished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satised.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the
installing plumber or gas tter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the oor level
where the gas equipment is to be installed, in addition, the installing plumber or gas tter shall observe that a battery operated or hard-wired carbon
monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas
fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualied licensed professionals for the installation of
hard-wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide
detector with alarm and battery back-up may be installed on the next adjacent oor level.
b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty
(30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detec-
tor with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall
comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certied.
3. SIGNAGE. A metal or plastic identication plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet
above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in
print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless,
upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1
through 4.
(b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4.
1. The equipment listed in Chapter 10 entitled “Equipment Not Required To Be Vented” in the most current edition of NFPA 54 as adopted by the
Board; and
2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or struc-
ture used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side
wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by
the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS – GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identies “special venting systems”, the fol-
lowing requirements shall be satised by the manufacturer.
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed
installation instructions.
(e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts
lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
4
5055.5401-A TCWS.54CODE_041115-36

• The replace must be located inside of a weatherproof enclosure.
• Flashing must be installed around the replace opening in accordance
with local building codes in order to prevent moisture from entering the
enclosure.
• A drip pan (not supplied with the unit) must be installed under the
replace and be provided with a means of draining.
• Care must be taken to select materials and building practices which will
protect the enclosure and replace from exposure to moisture.
• Not for use with a power vent.
This Fireplace Is Intended For Outdoor Use Only!
5
TCWS.54CODE_041115-36 5055.5401-A

Propane Conversion
1. Remove the compression tting
from the bottom of the orice
housing and gently tap the pilot
in your hand. The natural gas
orice should fall out (Figure 1).
2. Insert the propane orice that
came in your instruction pack
as shown into the orice hous-
ing and reattach the pilot to the
compression ttng and pilot tube
(Figure 2) & (Figure 3).
3. Using the valve conversion kit
that came in the instruction pack,
convert the valve to propane fol-
lowing the instructions provided
with the kit (Figure 4).
ORIFICE
COMPRESSION
FITTING
ORIFICE
HOUSING
COMPRESSION
FITTING
ORIFICE
HOUSING
Figure 1: PILOT.
Figure 2: Orice insert.
ORIFICE
Figure 3: ORIFICE.
Figure 4: Valve conversion kit.
DO NOT USE ANY OTHER PILOT
WITH YOUR OUTDOOR UNIT
OTHER THAN THE HONEYWELL
PILOT THAT CAME INSTALLED
IN THE FIREPLACE.
Note: This replace comes with a
pre-installed Honeywell pilot. When
installing the burner assembly,
remove the pilot that came attached
to the burner and discard.
6
5055.5401-A TCWS.54CODE_041115-36

73 7/8”
53 9/16”
17 3/4”
55”
73 7/8”
53 9/16”
22 11/16”
11 1/2”
29 3/4”
28 5/8”
29 3/4"
24"
4“
*
CEILING
ADJACENT WALL
OR MANTEL SUPPORT
6”
COMBUSTIBLE FLOOR
COMBUSTIBLE HEARTH
Figure 5: TCWS.54 CODE dimensions.
Figure 6: Mantel clearances.
Figure 7: Mantel.
* MANTEL CLEARANCE
A 9”
B 6”
C 3”
** MANTEL DEPTH
D 12”
E 6 3/4”
F 1 1/2”
MANTEL CLEARANCE
CHART
UNIT MAY BE RECESSED UP TO 6” WITH
NONCOMBUSTIBLE MASONRY TYPE MATERIAL
Minimum Clearances:
Side standoffs.......................................................0 in. (0 mm)
Back standoffs ...................................................... 0 in. (0 mm)
Top standoffs ........................................................ 0 in. (0 mm)
Bottom of appliance..............................................0 in. (0 mm)
Adjacent side wall.................................................4 in. (102 mm)
Ceiling to appliance ............................................24 in. (610 mm)
*Mantel to appliance .................. ..........See Figure #6
**Maximum Mantel extension .. ..........See Figure #6
Mantel support...................................................... 4 in. (102 mm)
Vertical vent pipe ..........................................1 3/4" in. (45 mm)
MAY USE COMBUSTIBLE
FACING MATERIAL IN THIS AREA
NON-COMBUSTIBLE
FINISH MATERIAL
SEE FIG #8 & 9
NON-COMBUSTIBLE ZONE.
DO NOT INSTALL ANY COMBUSTIBLE MATERIAL,
ELECTRICAL WIRING OR GAS PLUMBING IN THIS
AREA.
COMBUSTIBLE FRAMING AND
FINISH WALL ABOVE STANDOFFS
STANDOFFS
STEEL FRAMING
FIREPLACE FRONT
TOP OF LINTEL BAR
A
B
C
D
E
F
7
TCWS.54CODE_041115-36 5055.5401-A
Fireplace Dimensions
Minimum Clearances to Combustible Material

Warning: Turn off the replace, and allow ample time for the unit to cool before proceeding.
Caution: The ceramic glass is very fragile, and should be handled with care.
The window frame is held in place by two spring-loaded latches that are operated by a one-piece latch handle.
1. Remove the TC Finishing Touch Trim Kit from the window frame. (If installed)
2. Using a screwdriver or other similar object, push against the notch in the top of the latch and grab the bottom of the
latch handle as it protrudes. Lift handle until latch hook disengages (Figure 8) & (Figure 9). Repeat for other side while
holding glass so it does not tip out.
3. Tilt the top of the window frame out to clear the top edge of the unit. Grasp the sides of the frame and lift up and out
to disengage from its bottom track.
4. Place the window frame in a safe place to avoid damage.
5. Re-assemble in reverse order. Latch handle should snap into place and be ush with window frame when engaged
correctly.
6. Reinstall Trim Kit if required.
TIP:
To ensure glass is properly latched, grasp the top left and right
sides of the glass frame, under moderate pressure it should pull
forward and return to original position evenly on both sides.
HANDLE
Figure 8: Accessing handle. Figure 9: Handle.
The Town & Country Fireplace installation and venting must conform to the current CAN/CGA-B149 installation code (in
Canada) or the current National Fuel Gas Code, ANSI Z223.1 (in the USA), and approved per local codes. Only qualied
(licensed or trained) personnel should install this product.
In the state of Massachusetts, only a licensed Plumber and Gas Fitter may install this product.
8
5055.5401-A TCWS.54CODE_041115-36
Installation Requirements
Window Frame Removal

The standoffs are shipped loose inside the replace and must be installed on the top and the side of the replace as
shown in (Figure 10). Do this once the replace is on site and in position.
In planning the installation for the replace, it is necessary to determine where the unit is to be installed, location of vent
system and where gas supply piping may be plumbed. Various installations are possible, such as, into an existing wall,
a corner, a built-in wall or a wall projection (Figure 11). Due to high temperatures, do not locate this replace in areas of
high trafc or near furniture or draperies.
The minimum clearances from the replace to combustible surfaces must be adhered to and are shown in (Figure 6) &
(Figure 7).
Figure 11: TCWS54CODE Possible locations.
EXAMPLES OF COMMON LOCATIONS
SEE FIG #15 FOR DIMENSIONS
TOP STANDOFFS
SIDE
STANDOFF
(THIS SIDE ONLY)
Figure 10: TCWS54CODE standoffs.
HANDLE
CONTROL
BOX
9
TCWS.54CODE_041115-36 5055.5401-A
Locating The Fireplace
Standoffs

Note: The fireplace should be in place
and venting installed before framing
in or building an enclosure around the
unit.
The Town & Country replace must be
framed in as described below or totally
enclosed with non-combustible material,
such as facing brick.
Determine the total thickness of facing
material to be used. A thickness of 3/4"
will allow the nishing surface to be ush
with the front of the unit. If preferred,
additional masonry type non-combustible
material can be installed above and to the
sides up to 6 inches forward of the appli-
ance.
*The finishing material must not inter-
fere with glass frame access.*
A Steel Stud Framing Kit is supplied with
the replace and must be used unless the
replace is totally enclosed with non-com-
bustible material. Assemble the framing kit
as per the instructions on pages 11 - 13
of this manual. Attach the steel frame to
the replace once the replace is in its
nal position. Secure the steel frame to
the framing brackets on each side of the
unit. Ensure that the studs are set back far
enough to allow for thickness of nishing
surface.
The sides, back and top of the replace
can be framed in up to the steel studs and
the replace standoffs using conventional
lumber. Consult local building codes for
specic requirements.
Due to high temperatures, non-combusti-
ble backer board, such as cement board
or its equivalent, must be used to sheet
in the front of the replace, extending
12" below, 12” above and 9 5/8" to the
side of the framing edge bars (Figure 13).
Standard sheetrock (dry wall) may be used
beyond this.
If the backer board is not to be nished
with other non-combustible material
such as tiles, it is recommended that the
instructions in (Figure 15) be followed
closely.
Fabricate and install appropriate ashing
to local building code.
Note: Installing unit without flashing
installed will void the warranty
Note: Provide proper drainage to divert
water underneath the unit
Chase Insulation: When installing this
replace against a non-insulated exterior
wall or chase, it is recommended that
the outer walls be insulated to the same
degree as other exterior walls. Do not
place replace directly against the insu-
lation. Cover the insulation and plastic
vapour barrier with a solid surface, such
as dry wall (sheetrock). Consult local
codes. Do not insulate or use plastic
vapour barrier within the framing kit.
CAUTION: SEE (Figure 15) BEFORE
PROCEEDING.
74”
55”
Figure 12: TCWS54CODE with supplied steel frame.
ALL OTHER FRAMING CAN
BE DONE WITH
CONVENTIONAL LUMBER
NON-COMBUSTIBLE ZONE. DO NOT INSTALL ANY
COMBUSTIBLE MATERIAL, ELECTRICAL WIRING,
INSULATION, PLASTIC VAPOR BARRIER OR GAS
PLUMBING WITHIN THE STEEL STUD FRAMING
STEEL STUD FRAMING KIT DIMENSIONS
(Supplied with fireplace)
10
5055.5401-A TCWS.54CODE_041115-36
Framing and Finishing

74 1/4"
55 1/4"
74 1/4"
22 1/16"
11 5/16" 5/8"
80 5/8"
46 1/4"
33"
114"
74 1/4"
INCLUDING SHEETROCK
MAXIMUM FACING DEPTH
IF FINISHING THE WALL ABOVE THE
UNIT WITH PAINT, THE FRAMING
KIT SHIPPED WITH THE UNIT SHOULD
BE DISCARDED.
IT IS RECOMMENDED TO USE FULL
SHEETS OF CALCIUM SILICATE
BOARD OR ITS EQUIVALENT AND
FULL LENGTH METAL STUDS TO
FINISH AND FRAME AROUND THE
UNIT.
FOLLOW THE MANUFACTURERS
MOUNTING AND FINISHING
INSTRUCTIONS CLOSELY.
NOTE: IT IS RECOMENDED TO PRE-
DRIL MOUNTING HOLES IN THE
BOARD PRIOP TO SECURING TO THE
FRAMING. THIS WILL PREVENT THE
BOARD FROM CRAKING.
NON-COMBUSTIBLE
BOARD
Figure 14: Recessed installation detail. Figure 15: Non combustible calcium
silicate board.
Figure 16: Minimum combustible framing dimensions.
NON-COMBUSTIBLE RECESSED
INSTALLATION DETAIL
MINIMUM COMBUSTIBLE
FRAMING DIMENSIONS
NOTE: Fireplace should be in its final location before framing.
STEEL STUDS
NON-COMBUSTIBLE
MASONRY TYPE MATERIAL
NON-COMBUSTIBLE
BOARD
12”
9 5/8”
12”
Figure 13: TCWS54CODE Non-combustible board dimensions.
NON-COMBUSTIBLE BOARD DETAIL
NON-COMBUSTIBLE
MATERIAL MUST EXTEND
12" ABOVE, 9 5/8" TO THE
SIDES AND 12” BELOW THE
FRAMING EDGES.
NON-COMBUSTIBLE
BOARD
Fig. #13
11
TCWS.54CODE_041115-36 5055.5401-A

1
2
3
4
5
6
7
8
Figure 17: TCWS54CODE Framing kit parts.
Each Kit Contains:
Item Part # Description Qty.
1 5049.9912 SCREW, WAFER #8 x 1/2 Pkg
40
2 8293.4 STUD, SIDES 55” L 2
3 8293.2 STUD, OUTER SIDES 55” L 2
4 8293 STUD, UPPER/LOWER
75 1/4” L
2
5 8293.6 INNER CROSS BRACE
56 5/8” L
1
6 8293.8 STUD, CENTER 25” L 3
7 8293.9 LOWER CROSS BRACE
56 5/8” L
1
12
5055.5401-A TCWS.54CODE_041115-36
Steel Stud Framing Kit

1. On a at surface, lay one 75 1/4” (#4) stud on its end and at the top of your working area. This will be the top most
horizontal stud.
2. Position all three 25” studs (#6) vertically with the center stud aligning with the center of the above (#4) horizontal
stud. Use supplied screws to afx the tops of the vertical studs to the horizontal stud.
3. Position two - 55” studs (#2) on either side of the three vertical studs (#6), centering them so that they are approxi-
mately 56” from each other while being evenly centered in relation to the top (#4) stud. Use supplied screws to afx
the tops of these studs to the top horizontal stud.
4. Position stud (#5) horizontally along the bottom ends of the three 25” (#6) vertical studs while aligning the ends of
this stud with the two 55” (#2) studs. This stud has an angled bottom which makes one side of the stud higher on
one edge than the other. The higher edge will face toward the replace once assembled. Use supplied screws to afx
this stud to all ve vertical studs (#2) & (#6).
5. Position stud (#7) horizontally approximately 12” from the bottom of the two vertical studs (#2). Make sure that the
slot side is facing up. Afx the ends of this stud to the vertical (#2) studs.
6. With the tabs bent outward, position the two 55” (#3) studs vertically, one at each end of the top most horizontal stud
(#4) and afx.
7. Place the nal 75 1/4” (#4) horizontal stud at the bottom of the assembly and afx to the four vertical studs.
8. Turn the assembly over and afx the remaining screws to the other side of the frame.
1. Frame assembly
Figure 18: TCWS54CODE Steel frame assembled.
2
2
33
4
4
5
6
7
FRONT VIEW (slightly angled)
BEND OUT FRAMING
TABS TO FRONT
WIDE FACE
FORWARD
SCREW INTO
SIDE
SLOTS UP
LONG EDGE UP
66
13
TCWS.54CODE_041115-36 5055.5401-A

This replace may be recessed up to a
maximum depth of 6”, this recess must
be constructed from non combustible
material. The space between the outside
lintels and the rebox must be com-
pletely free of any obstructions or debris
and the window with trim tted must be
able to move freely. No building material
is permitted to protrude past the lintel
bars attached to the replace under ANY
circumstance.
Figure 19: Framing bracket fastening points.
Figure 20: Framing tabs bent out.
FRAMING
EDGES
GLASS
FRAME
NON COMBUSTIBLE
FINISH MATERIAL Figure 21: Non-combustible facing area.
4. Install Non-Combustible Board
(not supplied)
2. Attach the assembled frame to the fireplace
• Align the assembled frame to the replace framing brack-
ets (Figure 19) Attach at the fastening points through the
access holes in the outer side studs (3).
3. Secure to Existing Framing
• Bend out the tabs 90 degrees before inserting the unit into its
framed housing (Figure 20).
• Secure the frame assembly to the wood frame through the
tabs.
14
5055.5401-A TCWS.54CODE_041115-36

Adjustable Lintel
The adjustable lintel assembly has
two orientations for desired nishing.
A anged edge and a hemmed edge.
The lintel comes factory installed with
the ange edge out. If the desired
edge is different from the factory
setting, use the following steps to
change it.
1. Remove the window trim
(Figure 22).
2. Loosen the securing bolts in the
upper and lower corners on each
side of the lintel and remove the
lintel. Rotate the assembly to have
the desired edge away from the
replace (Figure 23).
3. The lintel assembly has a maxi-
mum range of adjustability of 1”
to accommodate varying facing
material thicknesses. The maxi-
mum depth is 6” (Figure 21).
4. The lintel assembly can then be
adjusted to align ush with your
facing material by sliding in or out
approximately 1”.
5. Tighten the securing bolts
(Figure 23).
6. Re-attach the window trim.
HEMMED EDGE
FLANGED EDGE
TRIM
Figure 22: Flanged and hemmed linel option.
SECURING
BOLT
Figure 23: Lintel securring bolt.
15
TCWS.54CODE_041115-36 5055.5401-A

Honeywell Control Valve
Plumbing and Electrical
The gas control system is located on the right
hand side of the rebox behind an access panel
and the decorative rebox panel (if installed).
The replace is operated via a wall switch.
The wall control is connected to the replace by
a 14-2 AWG wire, not supplied with the replace.
Installation
1. Place the replace in the desired location.
2. Remove the window from the replace.
3. Remove access panel from right hand side
of the rebox (Figure 24).
4. Remove the cover from the electrical box
(Figure 25).
5. Run two 110 V. AC switched electrical sup-
plies to the control box and connect to the
terminal block installed inside the control
box (Figure 26). The replace operates on
24V AC supplied by a transformer rated at
110 volts, 60Hz. See wiring diagram on page
29 for correct connections on terminal block.
6. Connect the gas supply to the valve
(Figure 27).
ACCESS PANEL
Figure 24: Access panel location.
ELECTRICAL
BOX COVER
Figure 25: electrical box cover.
TERMINAL BLOCK,
ELECTRICAL
CONNECTIONS
Figure 26: Electrical connections.
GAS INLET
Figure 27: Gas inlet.
16
5055.5401-A TCWS.54CODE_041115-36

Correct gas pressure requirement:
Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Note: To test the gas pressure, turn off the gas supply before removing the
plug from the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
Please refer to the Burner Installation Manual for gas pressure testing
procedure.
Figure 28: Test ports.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Caution: The gas line should be installed by a qualied service person in accordance with all building codes. This sec-
tion is intended as a guide for qualied technicians installing this appliance. Consult local and/or national building codes
before proceeding.
• Gas supply line access holes are located at the top and left sides of the Control Box. Gas valve inlet accepts a 3/8"
N.P.T. tting. Correct gas line diameter must be used to assure proper operation and pressure.
• The replace has an input rate of 54,900 BTU/HR on both Natural Gas and Propane.
• NOTE: A sediment trap, as per national fuel gas code, must be installed in the gas supply line no more than 6
feet from the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line
from entering the control valve.
• DO NOT HARD PIPE GAS LINE TO VALVE. A method of disconnecting the valve from the gas line such as a
union or flare fitting must be provided to allow for repair or replacement of the gas valve.
Check local codes for additional requirements.
1. Connect the gas supply to the valve (Figure 27).
2. Turn on the gas supply and check that all connections are tight and leak free.
WARNING: Use EXTREME CAUTION when using soap and water to do a leak test on the valve/
fittings. There are electronics around and below the valve, that can/will be damaged if they
come in contact with water.
WARNING: The access panel including gasket must be reinstalled after conversion/installa-
tion or servicing has been completed. Failure to do so will cause overheating and premature
failure of the control system.
17
TCWS.54CODE_041115-36 5055.5401-A
Gas Supply
Gas Pressure Check

Before installing venting for this unit, the installer should read these instructions to insure that the proper vent congura-
tion has been selected. Use only Town and Country Termination kits #:TCVT.RTA - Roof Termination Kit
Vent system components approved for use with the Town and Country Fireplace are shown on page 21.
Various combinations of vent runs may be used. Refer to (Figure 29) for details. For optimum performance and ame
appearance, keep the vent length to a minimum and limit the number of elbows. Connections between each vent system
component must be tightly joined, secured with sheet metal screws and sealed with high temperature self adhesive tape.
VENT SUPPORTS: A minimum of 1 support every 4’ must be used.
CAUTION: UNDER NO CONDITION SHOULD COMBUSTIBLE MATERIAL BE CLOSER THAN 1 3/4 INCHES FROM
ANY PART OF THE VENT PIPE.
20'
10'
8'
6
40'
MAX.
4'
2'
48'
4' MAX.
'
18 MIN” BEFORE ELBOW
Figure 29: TCWS54CODE Venting chart.
MINIMUM VENT HEIGHT
Various combinations of vent runs may be used.
Refer to (Figure 29) for details. For optimum
performance and ame appearance, keep the
vent length to a minimum and limit the number of
elbows. Connections between each vent system
component must be tightly joined, secured with
sheet metal screws and sealed.
CAUTION:
Under no condition
should combustible
material be closer than
1 3/4 inches from any
part of the vent pipe.
Only 45º elbows can be
used in this vent system.
Maximum number of
elbows is 2.
18
5055.5401-A TCWS.54CODE_041115-36
Venting
Roof Termination Venting Chart

B
14 1/2"
A
Size of the opening will have to
increase with the pitch of the roof
to ensure a 1 3/4" inch air space
clearance between vent pipe and
combustibles.
Roof Pitch A B
0/12 14 1/2" 7 1/4"
4/12 16 1/2" 8 3/4"
6/12 18" 10"
8/12 19 3/4" 11"
12/12 24" 13 3/4"
Figure 30: Roof opening frame.
Figure 31: Roof support bracket.
Ceiling Opening:
1. Determine the exact position of the replace so that the vent pipe is cen-
tered (if possible) between two building framing members. Lay out the vent
system path, minimizing the number of elbows and length of vent. Consult
your local building codes prior to proceeding.
2. Cut and frame a 14 1/2" opening in the oor, ceiling or roof where the vent
system will pass. Size of the opening in the roof may need to be increased
as the pitch of the roof increases. Avoid cutting rafters.
Ceiling Firestop:
Where a vent pipe passes through a oor or ceiling, a ceiling restop (TCVT.
THIMA) must be used to retain insulation and maintain proper clearances.
From below, push the ceiling restop through the opening and secure in place.
If the restop is used to penetrate a oor, the outer shield may be trimmed in
length. If the restop penetrates into an attic, leave the shield full length to keep
insulation away from the vent pipe. Additionally, after the vent pipe is in place,
install a storm collar on top of the shield. This will prevent loose insulation from
falling into the area between the vent pipe and the shield.
Vent Pipe:
1. Install the rst section of vent
pipe into the collar on top of the
replace. Secure in place with
screws and seal with approved
"High Temperature" self-adhesive
aluminium tape provided.
2. Continue adding vent pipe lengths
up and through the restop(s)
and through the roof. The vent
pipe must extend above the roof
according to the sloped roof pitch
table on page 21.
Seal the vent pipe as per "Vent Pipe
Sealant" section.
Roof Support Bracket:
Slip the roof support bracket down
over the vent pipe. Rotate the 90°
brackets to accommodate roof pitch.
Attach the brackets to the roof joists
with nails or building screws. Tighten
the band around the vent pipe and
secure in place with screws.
VENT PIPE
ROOF SUPPORT BRACKET
(TCVT.93915)
19
TCWS.54CODE_041115-36 5055.5401-A

Figure 32: Roof vent terminal.
VERTICAL TERMINATION CAP
(TCVT.9365)
FLASHING
STORM COLLAR
(TC42.90665)
MASTIC
NOTE: ADJUSTABLE FOR VARIOUS
ROOF PITCHES, FROM FLAT ROOF TO
12/12 PITCH ROOF.
VENT PIPE
Note:
Adjustable for various roof
pitches, from flat roof to 12/12
pitch roof.
Roof Vent Terminal:
1. Place the roof ashing over the vent pipe, secure and seal it to the roof using the methods and materials appro-
priate for the type of roof on the building. Shingle roof example shown (Figure 32).
2. Place the storm collar down over the vent pipe until it is level. Tighten storm collar for a snug t. Apply a thick
horizontal ring of mastic around the pipe at top of the storm collar (Figure 32).
3. Lower the roof vent terminal cap over the vent pipe and secure in place with screws provided (Figure 32). Seal
screw heads and joints with caulking to prevent any moisture entering the venting system.
20
5055.5401-A TCWS.54CODE_041115-36