Town & Country Fireplaces TCWS.54NG04.C User manual

PART# TCWS.54NG04.C
For TCWS Series C
IMPORTANT:
THESE INSTRUCTIONS ARE TO REMAIN
WITH THE HOMEOWNER
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TCWS.54NG04.C
TRANQUILITY
BURNER KIT
INSTRUCTIONS
040907-12 5056.4252104 TCWS.54NG04.C

If converting to propane see
conversion instructions on page #6
before proceeding.
Install panels according to the
TCWS.54CE Installation and
Operating manual prior to burner
installation. (Page 23)
1 Attach fuel ex line and pilot assembly
to bulkhead ttings. (Fig. #1)
1 BURNER TRAY ASSEMBLY
Fig #1
2 3.4 LBS SAND
4 PEBBLE ASSEMBLIES
(Includes front and rear pebble
clusters and three top rocks)
2 BURNER ASSEMBLIES
1 PILOT ASSEMBLY
1 1/2 SS FLEX LINE
2 EQUALIZER ROCKS
1 HARDWARE PACK
2
TCWS.54NG04.C 040907
Contents of Package
Tranquility Burner Installation

2. Connect spark electrode wire
(ORANGE) to the rear electrical bulk
head tting. Connect the ame sensor
wire to the front electrical bulk head
tting. (Fig. #2)
3. Tilt burner tray length-wise and insert
into the rebox. (Fig. #3)
4. While supporting one end of the
burner tray, connect gas line to the tee
on the underside of the burner tray.
(Fig. #4)
CAUTION:
Ensure that all connections are gas
tight.
5. Re-attach pilot to burner tray. (Fig. #5)
Fig #2
Fig #3
Fig #4
Fig #5
3
TCWS.54NG04.C 040907

6. Secure the burner tray to legs using
four screws (Fig. #6)
NOTE:
A light will aid aligning the holes in
the tray with the leg
NOTE:
Check air shutter for correct fuel
setting before proceeding further.
Both burners are the same
7. Install the right burner by tipping into
location trough and slipping the
venturi tube over the orice. Test for
connection by lifting at a location pin
on the right side of the burner.
Repeat with left burner. (Fig. #7)
CAUTION:
The burners should be tightly
butted up against each other at the
center to ensure correct operation.
8. Place sand into the burner tray and
brush smooth. Use caution not to get
sand near the burner ports. (Fig. #8)
9. Place rear pebble cluster over the
burner. Use the pins on the burner
and holes in the pebble cluster to
locate the pebbles on the burner.
(Fig. #9)
NOTE:
Cluster may require a slight
adjustment to align pin holes.
Fig #6
Fig #9
Fig #8
Fig #7
4
TCWS.54NG04.C 040907

10. Place the front pebble cluster over the
burner. Use the pins on the burner
and holes in the pebble cluster to
locate the pebbles on the burner.
(Fig. #10)
11. Place the top rocks on top of the
pebble clusters as shown. Use the
slots in the top rock to align to the tabs
on the pebble clusters.
(Fig. #11a & 11b)
12. Repeat the sequence of placing the
front, rear and top rocks three more
times until the burner is covered.
13. Place equalizer rocks at either end of
burner as shown. (Fig. #12)
14. Install front porcelain cover
(wide edge should face the front).
(Fig. #13 & #13A)
Fig #10
Fig #11a
Fig #12
Fig #13 Fig #13A
Fig #11b
WIDE SECTION
TO FRONT FRONT CLUSTER
SLOPE INTO
THE CLUSTER
REAR
CLUSTER
THIS EDGE
TO FRONT OF FIREPLACE
5
TCWS.54NG04.C 040907

WARNING
This conversion kit
shall be installed by a
qualied service agency
in accordance with the
manufacturer's instructions
and all applicable codes
and requirements of
the authority having
jurisdiction.
If the information in these
instructions is not followed
exactly, a re, explosion
or production of carbon
monoxide may result
causing property damage,
personal injury or loss of
life.
The qualied service
agency is responsible for
the proper installation of
this kit.
The installation is not
proper and complete
until the operation of the
converted appliance is
checked as specied in the
manufacturer's instructions
supplied with the kit.
If the unit is to be used on propane convert as follows using the components
supplied with this burner:
CAUTION
The gas supply and electrical power shall be shut off before proceeding with
the conversion.
Note:
Factory supplied components must be
used to ensure correct input.
After conversion conrm proper manifold
pressure.
1. If installed remove the rocks from the
burners.
2. Remove the burner from the burner
tray by gently lift up the left side of the
burner and disengage the burner tube
from the orice. (Fig. #14)
3. Using a 1/2” wrench, undo the
natural gas burner orice,
(marked #32). Apply a small amount
of pipe joint compound to the threads
of the propane burner orice
(marked 1.8mm) to ensure a good
seal, before screwing it into the tting.
Loosen the primary air shutter screw,
open shutter to give a gap of 13/64”
and re-tighten. Repeat on other
burner. (Fig. #15)
4. With a 7/16” wrench loosen the pilot
head on the pilot assembly. (Fig. #16)
MINIMUM RATE SCREW
PART # 5005.016 SIZE 1.092mm
BURNER ORIFICES (2)
PART # 5022.85 SIZE 1.8mm
CONVERSION LABEL
PART # 5052.52083
Fig #15
Fig #16
Fig #14
Fig #13a
6
TCWS.54NG04.C 040907
Propane Conversion

Fig #18
5. Slide the pilot adjustment band over and
ensure that the hole in the orice band
is showing.
Fig. #17a shows NG position
Fig. #17b shows LP position).
7. Remove the access panel, 10 screws,
and set aside.
8. Lift the control box shield and rest on
the edge of the screw above the
access hole (Fig. #18)
9. Remove the minimum rate screw
located in the valve. (Fig. #19)
The minimum rate screw is sealed with
an O-ring. Use a thin bladed
screwdriver to back the screw out past
the limit of the threading. At this point
a groove on the screw body will be
visible just above the valve body. Insert
a thin tool (knife blade or ne
screwdriver blade) into the groove and
gently pry the screw up. It helps to
rotate the screw while lifting on it.
10. Replace the minimum rate screw with
the one provided in the propane con-
version kit supplied with this replace.
Ensure that the screw is fully seated.
(Fig. #20)
Fig #17a
Fig #19
Fig #20
NG POSITION LP POSITION
Fig #17b
Fig #18
7
TCWS.54NG04.C 040907

Fig #24
11. Pull off the rubber cap from the top of
the pressure regulator.
(Fig. #21)
12. Press down on the center post and rotate
90°. The center post should stay down.
(Fig. #22). Replace the rubber cap.
13. Fill in the date and the name of the
person who performed the conversion
in the white area on the conversion
label. Peel off the protective backing
and apply the conversion label directly
over the gas specications on the rating
label.
13. Re locate the control box shield and
re-attach the access panel to the side
of the rebox with the screws
previously removed. (Fig. #23 & 24)
Note: Both the control box shield and the
access panel must be reinstalled after
conversion/ installation or servicing has
been completed. Failure to do so may
cause premature failure of the control
system.
Fig #21
Fig #22
Fig #23
NG LP
8
TCWS.54NG04.C 040907

1. Remove the plug from the pressure test
port using a 3/16” hex key. The plug is
located between the right side lintel and
rebox side.
(Fig. #25)
2. Thread the extension test tting into the
open port.
(Fig. #26)
3. Attach a pressure gauge onto the
tting.
4. When testing is complete shut off the
gas, remove the tting and replace the
plug. Thread sealant will be required to
ensure a gas tight connection.
Note: To test the gas pressure, turn off the gas supply before removing the plug from
the supply pressure test port or manifold pressure test port.
Verify gas pressures with the replace lit and on the highest setting.
SUPPLY
PRESSURE
MANIFOLD
PRESSURE
Fig #27
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.8" WC 11" WC
Minimum 2.1" WC 5.5" WC
Fig #25
Fig #26
9
TCWS.54NG04.C 040907
Gas Pressure Check

The air shutter on the burner tube controls the primary combustion air. It is set to the closed
position at the factory for natural gas fuel. Some adjustment may be necessary to obtain
desired ame and to eliminate carbon deposits. Evaluate ame appearance after the replace
has reached operating temperature. See Fig. #28 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the
ames are long, dark and stringy. The shutter may also be opened to lessen the ame
height.
NOTE:
Proper air shutter setting is required.
The ame should be just orange and “lazy”. It should NEVER be set to create sooting
on internal parts and window glass.
Fig #28
10
TCWS.54NG04.C 040907
Burner Flame Adjustment

NOT SHOWN
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ITEM.......DESCRIPTION........................................... PART NO.
#1..........TRANQUILITY BURNER KIT........TCWS.54NG04.C
#2..........PEBBLE ASSEMBLY......................... TCWS.9499
#3..........MAIN SUPPLY TUBE......................... 5019.223
#4..........PILOT TUBE...................................... 5019.229
ITEM.......DESCRIPTION........................................... PART NO.
#5..........PILOT ASSEMBLY, CONVERTIBLE. 5005.025
#6..........ORIFICE, NATURAL GAS (#32) ........ 5021.332.A
#7..........PROPANE CONVERSION KIT......TC36.LPCSTE01
#8..........SAND .................................................. TC42.SAND34
#9..........TRIM ROCKS..........................................5096.993.3
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
1
2
6
3
4
5
KIT CONTENTS:
11
TCWS.54NG04.C 040907
Replacement Parts

Printed in Canada
Technical support: 1-877-715-2664
Web site: www.townandcountryreplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8