Toyota PZQ14-42070 User manual

H4332
November 2015 Production Onwards
ACRYLIC HEADLAMP COVERS
RAV 4
Installation Instructions
ISSUE 1: 25/08/2015 Page 1 of 7
Accessory Part No. PZQ14-42070
PARTS, SERVICE & ACCESSORIES
1
PZQ14-4207A
2
Qty Part number
Item Component Name
Top Metal Clip 2
Inner Bottom Metal Clip 2
Outer Bottom Metal Clip 2
Washer 6
Screw 6
Anti-Abrasive Tape 6
Alcohol Wipe 1
Installation Instruction 1
PZQ14-42070
Headlamp Cover Set 1
Installation Time: Approx. 15 minsAccessory Part No. PZQ14-42070
Care Instructions:
Do not slam bonnet. Do not use automatic
car wash. Clean with a mild detergent and
water solution.
Do not use abrasive,
spirit or solvent
based cleaners.
READ INSTALLATION INSTRUCTIONS THOROUGHLY BEFORE COMMENCING INSTALLATION.
PLACE THESE INSTRUCTIONS IN VEHICLE’S GLOVE BOX AFTER INSTALLATION IS COMPLETE

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RAV 4 ACRYLIC HEADLAMP COVERS
LHS part is mirror image
EXPLODED VIEW C
PZQ14-4207A
FITTING KIT
QtyItem 2 Top Metal ClipA2Inner Bottom Metal ClipB2 Outer Bottom Metal ClipC
D6 Screw
QtyItem 6Anti-Abrasive Tape
Washer
E6Alcohol Wipe
F1Installation Instruction
G1H
F G
AUTOMOTIVE
SURFACE CLEANER
Foruseincleaningpaintedmetal,
glassandothervehiclesurfaces.
Readinstallationinstructions
beforeuse.
IMPREGNATEDWITH70%ISOPROPYLALCOHOL
E
C
D
B
IMAGE IS FOR REFERENCE ONLY
H
Do not slam bonnet.
Installation Time: Approx. 15 mins
H4332
Place these instructions in vehicle’s glove box after installation is complete
Accessory Part No. PZQ14-42070
July 2015 Production Onwards
ACRYLIC HEADLAMP COVERS
RAV 4
Installation Instructions
Clean Headlamp Covers
witha mild de tergent and
water solution.
Care Instructions:
ISSUE 1: 25/08/2015 Page 1 of 7
Accessory Part No. PZQ14-42070
Do not use automatic
car wash.
Do not use abrasive,
spirit or solvent
based cleaners.
PARTS, SERVICE &ACCESSORIES
1PZQ14-89210
PZQ14-8920A
2
Qty Part number
Item Component Name
LED Headlamp Cover Set or
or
Inner Metal Clip “A” 2
Outer Metal Clip “B” 2
Bottom Metal Clip 4
Washer 8
Screw 8
Large Anti-Abrasive Tape 4
Small Anti-Abrasive Tape 4
Alcohol Wipe 1
Installation Instruction 1
1
PZQ14-89200
Halogen Headlamp Cover Set 1
HEADLAMP COVER
PZQ14-42070
A
EXPLODED VIEW B
EXPLODED VIEW A

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ISSUE 1: 25/08/2015 Accessory Part No. PZQ14-42070 Page 3 of 7
RAV 4 ACRYLIC HEADLAMP COVERS
AUTOMOTIVE
SURFACE CLEANER
Foruseincleaningpaintedmetal,
glassandothervehiclesurfaces.
Readinstallationinstructions
beforeuse.
IMPREGNATEDWITH70%ISOPROPYLALCOHOL
1. Open the bonnet and thoroughly clean and dry headlamps
and surrounding areas.
Trial fit the Headlamp Cover centrally on the headlamp.
Note the slot at the top of the Headlamp Cover and mark this
location onto the headlamp assembly.
Note the two holes at the bottom of the Headlamp Cover and
mark these locations onto the bumper directly below the
holes.
Note the dual-lock disc attached to the Headlamp Protector.
Remove the Headlamp Cover.
See Dia #1.
Note: Use a Non-Permanent Marker.
Diagram #: 1
RHS SHOWN (LHS IS A MIRROR IMAGE)
2. Carefully peel back the rubber extrusion past the noted
top metal clip location. Do not fully remove the rubber
extrusion.
See Dia #2.
Diagram #: 1
3. At the previously noted and marked location, clean the
headlamp lens and remove pen marks with the alcohol wipe
provided. Remove any residue with a clean dry cloth.
Fit the Headlamp Cover centrally on the headlamp, holding it
approximately 1-2cm off the headlamp surface.Adhere two
thirds of the anti-abrasive tape directly below the slot onto
the headlamp surface
Remove Headlamp cover.
See Dia #3.
Diagram #: 3

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RAV 4 ACRYLIC HEADLAMP COVERS
4. At the previously noted and marked locations, clean the
headlamp lens with the alcohol wipe provided. Remove any
residue with a clean dry cloth.
At the outer bottom clip position adhere two thirds of one
anti-abrasive tape strip to the headlamp face directly above
the pen mark on the bumper.
At the inner bottom clip position adhere one anti-abrasive
tape strip to the underside of the headlamp lens directly
above the pen mark on the bumper.
Remove pen marks from the bumper with the alcohol wipe
provided.
See Dia #4.
AUTOMOTIVE
SURFACE CLEANER
Foruseincleaningpaintedmetal,
glassandothervehiclesurfaces.
Readinstallationinstructions
beforeuse.
IMPREGNATEDWITH70%ISOPROPYLALCOHOL
Diagram #: 5
5. At the previously noted positions, fit the inner bottom
metal clip between the bumper and headlamp assembly.
Ensure that the metal clip is located on the anti-abrasive
tape strip and not on the headlamp lens.
See Dia #5.
Note: If clip is difficult to insert, carefully pry the bumper
down using a plastic pry bar.
Diagram #: 4
INNEROUTER

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RAV 4 ACRYLIC HEADLAMP COVERS
Diagram #: 7
7. At the previously noted and marked top slot position, fit
the top metal clip to the top of the headlamp. Ensure that the
metal clip is located on the anti-abrasive tape strip and not
on the headlamp lens.
See Dia #7.
Diagram #: 8
8. Loosely secure the Headlamp Cover to the bottom metal
clips with the screws and washers provided.
See Dia #8.
Diagram #: 6
6. At the previously noted positions, fit the outer bottom
metal clip between the bumper and headlamp assembly.
Ensure that the metal clip is located on the anti-abrasive
tape strip and not on the headlamp lens.
See Dia #6.
Note: If clip is difficult to insert, carefully pry the bumper
down using a plastic pry bar.
1. 2.

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RAV 4 ACRYLIC HEADLAMP COVERS
9. Loosely secure the Headlamp Cover to the top metal clip
with the screw and washer provided.
See Dia #9.
Diagram #: 9
10. Tighten the bottom metal clip screws to the specified
torque setting.
See Dia #10.
Note: Ensure torque setting 0.5~0.8NM is used.
Diagram #: 10
Torque: 0.5~0.8 NM
11. Tighten the top metal clip screw to the specified torque
setting, while applying upwards pressure to the Headlamp
Cover.
Ensure the screw is as close to the bottom of the Headlamp
Cover slot as possible.
See Dia #11.
Note: Ensure torque setting 0.5~0.8NM is used.
Torque: 0.5~0.8 NM
Diagram #: 11

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RAV 4 ACRYLIC HEADLAMP COVERS
IMPORTANT: Conduct final inspection, ensuring all screws are tightened, and clips are correctly installed and not touching the headlamp surface.
TO REMOVE: Reverse the above procedure.
Diagram #: 12
12. At the dual-lock disc location slightly lift the Headlamp
cover, and remove the dual-lock disc backing tape.
Apply firm downward pressure to the dual-lock disc to
ensure that it adheres to the headlamp lens.
See Dia #12.
DUAL-LOCK
Diagram #: 13
13. Reposition the rubber extrusion over the top metal clip.
See Dia #13.