Toyota PT427-89060 User manual

TOYOTA 4RUNNER 2006 - HOOD PROTECTOR
Preparation
Page 1 of 5 pages Su
pp
lier Ref. #I-1136
Issue: A 8/14/06
Part Number: PT427-89060
PT427-8906B NOTE: Part number of this accessory may not be
the same as the part number shown.
Kit Contents
Item # Quantity Reqd. Description
1 1 Hood protector
2 1 Hardware bag
Hardware Bag Contents
Item # Quantity Reqd. Description
1 4 Outside hood bracket
2 2 Grill hood bracket
3 2 Grill Hook bracket
4 4 6-32 well nut
5 4 6-32 x 0.5 MS
6 4 #6 SS flat washer
7 6 10-24 MS
8 4 Mylar pad - small
9 2 Double-sided tape
10 2 Mylar pad – large
Additional Items Required For Installation
Item # Quantity Reqd. Description
Conflicts
Recommended Tools
Personal & Vehicle
Protection Notes
Vehicle Protection Blanket
Special Tools Notes
None
Installation Tools Notes
Screwdriver Phillips, #2
Ratchet Phillips #2 Bit
Special Chemicals Notes
Cleaner Soap and Water
General Applicability
Note-
Recommended Sequence of Application
Item # Accessory
1
2
3
*Mandatory
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
1
2
3
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.

TOYOTA 4RUNNER 2006 - HOOD PROTECTOR
Procedure
Page 2 of 5 pages Su
pp
lier Ref. #I-1136
Issue: A 8/14/06
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:-
•Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
•Safety (eye protection, rechecking torque procedure, etc.).
•Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
•Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Pre-installation Preparation.
(a) Inspect and verify the kit contents.
(b) Open the hood.
(c) Make sure front edge of hood and grill,
where the deflector is to be installed, is
clean and free from dirt and/or debris
using soap and water.
(d) Cover engine bay completely with a
protective blanket to catch any dropped
hardware.
2. Mylar Pad Installation.
(a) Install the two (2) large mylar pads to
underside of grill. Install the pads third slot
from center on either side. (Fig. 2-1).
(b) Install four (4) mylar pads to the outer
bracket sections. Align with holes in hood.
(Fig. 2-2).
STOP
STOP
Fig. 2-1
Fig. 2-2

TOYOTA 4RUNNER 2006 - HOOD PROTECTOR
Procedure
Page 3 of 5 pages Su
pp
lier Ref. #I-1136
Issue: A 8/14/06
3. Outer Bracket Installation.
(a) Install four (4) well nuts into the outer
holes. (Fig. 3-1).
(b) Install the outside hood brackets in the
locations shown (Fig. 3-2).
(c) Attach the bracket to the hood using the
6-32 x ½" screw and washer. The washer
goes between the screw head and bracket.
(Fig. 3-2)
4. Grill Bracket Installation
(a) Insert Grill Hook Brackets into the third slot
from center on either side. Make sure
brackets are centered in the slot. (Fig. 4-1)
(b) Apply the double-sided tape to the Grill
Hood Bracket. Remove paper backing from
one side only. Apply this side towards the
bracket, and align pad along top edge and
sides of bracket extension. (Fig. 4-2).
Fig. 3-1
Fig. 3-2
Fi
g
. 4-1
Fig. 4-2

TOYOTA 4RUNNER 2006 - HOOD PROTECTOR
Procedure
Page 4 of 5 pages Su
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lier Ref. #I-1136
Issue: A 8/14/06
(c) Attach Grill Hood Brackets to the Grill Hook
brackets. Remove paper backing from
double-sided tape and adhere to grill, make
sure the holes in both brackets (grill and
extension) line up. (Fig. 4-3).
5. Install the Shield Assembly to the Vehicle
(a) Attach shield to grill brackets using two
(2) – ½” (10-24) screws. Hand start the
screws. (Fig. 5-1).
(b) Peel back protective film from shield in
location where screws attach to brackets.
(c) Line up shield with the grill brackets
making sure the shield is centered. The
center "V" nib on the inner edge of the
shield should align with the center rib on
the grill (Fig. 5-2).
(d) Line up shield with the outer hood brackets
once again making sure the shield is
centered.
(e) Screw shield to outer brackets using four
(4) 10-24 x ½” screws. Hand start screws
(Fig 5-3).
(f) Make sure the shield is centered and all six
(6) screws are tight.
(g) Close the hood.
(h) Remove entire protective film from shield
and discard film.
Fig. 4-3
Fig. 5-1
Fig. 5-2
Fig. 5-3

TOYOTA 4RUNNER 2006 - HOOD PROTECTOR
Checklist - these points MUST be checked to ensure a quality installation.
Check: Look For:
Page 5 of 5 pages Su
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lier Ref. #I-1136
Issue: A 8/14/06
Accessory Function Checks
Inspect brackets
Inspect screws
Screw tightness
Hood closure.
Clearance of hood protector to hood.
Six brackets installed on hood.
Six screws installed on hood protector
Six screws holding hood protector to
brackets are firmly tightened.
Outside Hood brackets should not contact
the headlights.
The hood protector (shield) should not
contact the grill.