Toyota TNS 200 User manual

INSTALLATION INSTRUCTIONS
TOYOTA MOTOR CORPORATION
PART NUMBER
NAVIGATION KIT 08545-00802
N2RA2/W-7.pdf
FOR **A2*R
TOYOTA NAVIGATION SYSTEM
RAV4 (RHD)

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 2
PRECAUTIONS
• Do not pinch the rear wiring or har-
ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
• Be sure to disconnect the negative
(-) lead from the battery terminals.
• When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it
is passed through a hole.
• When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
• Do not forcibly pull any car wiring
harness. Rough tugging may result
in opened connections, or a broken
wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
• Protect your car with fender cov-
ers, seat and so on.
• Use the correct tool when tight-
ening bolts or nuts.
• Before drilling a hole, check
that the rear of the mounting
wall is clear.
• Be sure to firmly tighten connec-
tors and terminals.
• Before connecting the power
wiring to the battery, check the
wiring connections, harness,
etc. to see that they are properly
secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert completely
Stop it !

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 3
TABLE OF CONTENTS
Precautions ................................................................................................................................................................... 2
Application Chart ............................................................................................................................................................ 4
Component Parts ........................................................................................................................................................... 9
Required Parts ............................................................................................................................................................... 10
Wiring Connection........................................................................................................................................................... 11
Installation Overview ..................................................................................................................................................... 12
Vehicle Disassembly ....................................................................................................................................................... 13
Installation of the GPS Antenna ..................................................................................................................................... 16
Wire Harness Installation ............................................................................................................................................... 18
Installation of the Computer .......................................................................................................................................... 22
Installation of Navigation Disc ....................................................................................................................................... 25
Post-Installation Inspection ........................................................................................................................................... 26
Reassembling ................................................................................................................................................................ 27

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
1Radio/Cassette (only) TF4301 (08600-00922) A-box (55521-16030)
T 4201 (08600-00934) A-box (55521-16030)
TP4000 (08600-00933) A-box (55521-16030)
TF2002 (08600-00920) A-box (55521-16030)
T 2002 (08600-00932) A-box (55521-16030)
2CD-Tuner (only) T 4412 (08600-00922) A-box (55521-16030)
T 4414 (08600-00936) A-box (55521-16030)
3Radio/Cassette + Cassette storage TF4301 (08600-00922) -
T 4201 (08600-00934) -
TP4000 (08600-00933) -
TF2002 (08600-00920) -
T 2002 (08600-00932) -
4Radio/Cassette + CD-Deck TF4301 (08600-00922) -
T 4201 (08600-00934) -
5Radio/Cassette + CD-Changer TF4301 (08600-00922) A-box (55521-16030) + F/K (08695-42802)
T 4201 (08600-00934) A-box (55521-16030) + F/K (08695-42802)
6Radio/Cassette + In dash CD-Changer TF4301 (08600-00922) -
T 4201 (08600-00934) -
7Radio/Cassette + D-Changer TF4301 (08600-00922) A-box (55521-16030) + F/K (08695-42802)
T 4201 (08600-00934) A-box (55521-16030) + F/K (08695-42802)
8Radio/Cassette + Full ap Navigation TF4301 (08600-00922) -
T 4201 (08600-00934) -
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
1 DIN Head-Unit
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
p. 1/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
9Radio/Cassette + CD-Deck + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
CD-Changer
10 Radio/Cassette + CD-Deck + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
D-Changer
11 Radio/Cassette + CD-Changer TF4301 (08600-00922) F/K (08695-42802)
CD/Cass-storage T 4201 (08600-00934) F/K (08695-42802)
12 Radio/Cassette + CD-Changer + TF4301 (08600-00922) Wire (08695-00260) + A-box (55521-16030) +
D-Changer F/K (08695-42802)
13 Radio/Cassette + CD-Changer + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
D-Changer+CD/Cass-storage
14 Radio/Cassette + CD-Changer + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation T 4201 (08600-00934) Wire (08695-00260) + F/K (08695-42802)
15 Radio/Cassette + In dash CD- TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
Changer + D-Changer
16 Radio/Cassette + D-Changer + TF4301 (08600-00922) F/K (08695-42802)
Cass-storage T 4201 (08600-00934) F/K (08695-42802)
17 Radio/Cassette + D-Changer + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation T 4201 (08600-00934) Wire (08695-00260) + F/K (08695-42802)
18 CD-Tuner + CD-storage T 4412 (08600-00935) -
T 4414 (08600-00936) -
1 DIN Head-Unit
p. 2/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
19 CD-Tuner + Cassette-Deck T 4414 (08600-00936) - 20 CD-Tuner + CD-Changer T 4414 (08600-00936) A-box (55521-16030) + F/K (08695-42802)
21 CD-Tuner + In dash CD-Changer T 4414 (08600-00936) -
22 CD-Tuner + D-Changer T 4414 (08600-00936) A-box (55521-16030) + F/K (08695-42802) 23 CD-Tuner + Full ap Navigation T 4414 (08600-00936) - 24 CD-Tuner + Cassette-Deck + T 4414 (08600-00936) Wire (08695-00260)
CD-Changer
25 CD-Tuner + Cassette-Deck + T 4414 (08600-00936) Wire (08695-00260)
D-Changer
26 CD-Tuner + CD-Changer + T 4414 (08600-00936) F/K (08695-42802)
CD-storage
27 CD-Tuner + CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + A-box (55521-16030) +
D-Changer F/K (08695-42802)
28 CD-Tuner + CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
D-Changer + CD-Storage
29 CD-Tuner + CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation
30 CD-Tuner + In-Dash CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
D-Changer
1 DIN Head-Unit
p. 3/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
31 CD-Tuner + D-Changer + T 4414 (08600-00936) F/K (08695-42802)
CD-storage
32 CD-Tuner + D-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation
33 Radio/Cassette (only) OP-unit -
08600-00954 (note1) -
34 CD-Tuner (only) OP-unit -
08600-00955 (note1) -
35 Radio/Cassette + CD-Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
36 Radio/Cassette + D Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
37 Radio/Cassette + Navigation (TBT) OP-unit -
08600-00954 (note1) -
38 Radio/Cassette + CD-Changer + OP-unit 2x Wire (08695-00260) + F/K (08695-42802)
D-Changer 08600-00954 (note1) 2x Wire (08695-00260) + F/K (08695-42802)
39 Radio/Cassette + CD-Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
1 DIN Head-UnitWide 2-DIN
p. 4/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
40 Radio/Cassette + D Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
41 CD-Tuner + CD-Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
42 CD-Tuner + D-Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
43 CD-Tuner + Navigation (TBT) OP-unit -
08600-00955 (note1) -
44 CD-Tuner + CD-Changer + OP-unit 2x Wire (08695-00260) + F/K (08695-42802)
D-Changer 08600-00955 (note1) 2x Wire (08695-00260) + F/K (08695-42802)
45 CD-Tuner + CD-Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
46 CD-Tuner + D-Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
Wide 2-DIN
08695-42802 = Mounting Kit // 08695-00260 = Junction Cord (note 1): Outside temperature sensor PZ432-R0310-00 can be retro-fitted.
p. 5/5

RAV4 (A2) TNS 200
RAV4 (RHD) - 905-01
COMPONENT PARTS 08545-00802
3
2
8
9
1
5
6
7
10
11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5 X 8) 4
CORD CLAMP 2
FOAM 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 4
11
10
9
8
7
6
5
3
2
1

RAV4 (A2) TNS 200
RAV4 (RHD) - 1005-01
REQUIRED PARTS
CD-ROM
To be ordered separately.
Please refer to the list of available CD-ROM for TNS200 Navigation System (Access to accessories).
OWNER’S MANUAL
To be ordered separately.

RAV4 (A2) TNS 200
RAV4 (RHD) - 11 05-01
WIRING CONNECTION
CASSETTE TAPE PLAYER WITH MULTI-DISPLAY
8P
1P
13P
8P
18P
12P
10P
Connection Method:
Vehicle Wire harness
Splicing Connector (TX+Wire)
Splicing Connector
(Speed Sensor Wire)
Splicing Connector
(TX-Wire)
Splicing Connector
(Reverse Sensor Wire)
2
GPS Antenna
Cassette tape player with multi display
CD PLAYER WITH MULTI-DISPLAY
Connection Method:
Vehicle Wire harness
Splicing Connector
(TX+Wire)
Splicing Connector
(Speed Sensor Wire)
Splicing Connector (TX-Wire)
Splicing Connector
(Reverse Sensor Wire)
GPS-Antenna
2
CD player with multi display
10P 8P
18P
12P
8P
1P
13P
12P
10P
18P
8P 1P
8P 13P
3
1
1
3

RAV4 (RHD) - 1205-01
RAV4 (A2) TNS 200
INSTALLATION OVERVIEW
WIRE HARNESS - SPEED LINE (VIOLET/WHITE)
WIRE HARNESS
ANTENNA CORD
WIRE HARNESS REVERSE SENSOR WIRE (RED/BLUE)
13
3
2
12
GPS Antenna
12
13
3
1
2
Excess antenna cord
Excess main wire harness
TX- Wire
TX+ Wire

RAV4 (RHD) - 13 05-01
RAV4 (A2) TNS 200
1. Remove the battery cover to dis-
connect the battery.
: Clip (1x)
: Clip (5x)
103
102
6
Fig. 1
12
Fig. 2
3. Remove the passenger’s seat .
:
Bolt (4x)
105
4
Fig. 3
100
105
6
VEHICLE DISASSEMBLY
103
102
103
2. Remove the front door scuff plate (L)
.
: Hook (3 door:12x / 5 door:8x)
100
12
4

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 14
Fig. 4
4. Remove the kick panel (L) .
: Hook (2x)
: Nut (1x)
104
100
13
104
100
13
Fig. 5
103
100
102
102
8
Fig. 6
6. Remove the centre lower cover (L) .
: Hook (2x)
: Clip (1x)
103
100
11
103
11
100
5. Remove the instrument finish lower
panel .
: Hook (2x)
: Screw (3x)
: Clip (3x)
103
102
100
8

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 15
7. Remove the meter cluster panel .
: Hook (4x)
: Clip (3x)
107
100
3
3
100
Fig. 7
107
Fig. 8
5
101
107
101
101
9. Remove the CD (Cassette) tuner with
multi display .
: Bolt (4x)
108
10
Fig. 9
10
108
108
8. Remove the centre cluster panel .
: Bolt (4x)
: Clip (3x)
107
101
5

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 16
INSTALLATION OF THE GPS ANTENNA
1. Cut the foam into 2 large pieces
and 14 small pieces as shown in the
illustration.
8
Fig. 10
x 2
x 14
Fig. 11
10
3
11
10mm 10mm
8
3
10
Centre
8
2. Cut the butyl tape into pieces of
10mm width.
Remove the release paper of the earth
plate and apply the tape .
Attach the earth plate to the meter
cluster panel as shown and mount
the GPS antenna to the earth plate
.
CAUTION: Clean the installation
position surface before attaching
the earth plate .
Fix the antenna cord using the foam
(2x).
8
10
10
3
310 11
10
11

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 17
3. Route the antenna cord as shown
in the illustration.
4. According to the illustration , push
down the lower steering column cover
, and return the meter cluster to
its original position, without rubbing the
GPS antenna against the instru-
ment panel .
CAUTION: Be careful not to slip
away the GPS antenna from the
earth plate .
10
3
93
3
8
A
3
Fig. 12
3
3
3
8
Down
A9

RAV4 (LHD) - 1805-01
RAV4 (A2) TNS 200
WIRE HARNESS INSTALLATION
1. Route the wire harness and GPS
antenna along the midconsole area
to the ECU location.
32
Fig. 13
Fig. 14
3
2
10P
12P
llWIRE SPLICING CONNECTOR
INSTRUCTIONS
3.
a) Remove appropriate amount of tape
wrapping the vehicle side harness to
be connected.
b) Insert the vehicle harness to be
connected securely into the guide slit.
c) After inserting the vehicle side harness
into the guide slit, fix the splicing con-
nector , and lock it securely using a
plier until the connector clicks.
27
21
7
Fig. 15
27
21
7
2. The connectors shown in the illustra-
tion are the vehicle side connectors to
be spliced.
18P

RAV4 (LHD) - 19 05-01
RAV4 (A2) TNS 200
llTX WIRE CONNECTION
4. Connect the TX(-) wire of the wire har-
ness to the vehicle side 12P con-
nector terminal 9.
Connect the TX(+) wire of the wire
harness to the vehicle side 12P
connector terminal 10.
2
2
Fig. 16
12P Tab
WIRE SIDE VIEW
TX-
TX+
2
2
18P
Tab
12
21
Fig. 17
llREVERSE SENSOR CONNECTION
6. Route the reverse sensor wire
(red/blue) as shown in the illustra-
tion, and attach the reverse sensor
wire using the foam (3x).
8
13
13
Fig. 18
Driver side J/B
13
28P
llSPEED SENSOR CONNECTION
5. Connect the speed sensor wire (violet/
white) of the wire harness to the
vehicle side 18P connector terminal 16.
2
12
8
WIRE SIDE VIEW

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 20
2
13
28P
Tab
WIRE SIDE VIEW
21
Fig. 19
7. Connect the reverse sensor wire of
the wire harness to the 28P
connector terminal 27.
8. Reconnect the 28P connector to the
driver’s side J/B.
213
Fig. 20
10P
2
8
9
10. Refit the CD (Cassette) tuner with
multi display .
: Bolt (4x)
108
10
Fig. 21
10
108
108
9. Connect the wire harness 10P con-
nector to the vehicle side 10P connec-
tor.
Attach the wire harness to the vehi-
cle wire harness using the wire tie
(1x).
Attach the extra length of the wire har-
ness (speed sensor wire and rever-
se sensor wire) as shown in the illus-
tration using the foam (2x) .
8
2
9
2
2