Toyota TNS 200 User manual

INSTALLATION INSTRUCTIONS
TOYOTA MOTOR CORPORATION
PART NUMBER
NAVIGATION KIT 08545-00802
N2RA2/W-7.pdf
FOR **A2*R
TOYOTA NAVIGATION SYSTEM
RAV4 (RHD)

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 2
PRECAUTIONS
• Do not pinch the rear wiring or har-
ness in the tightened part.
PLEASE READ THOROUGHLY THESE PRECAUTIONS BEFORE THE INSTALLATION
• Be sure to disconnect the negative
(-) lead from the battery terminals.
• When passing the wires through the
dashboard or other panels, use a
grommet to ensure waterproofing.
• Protect the wiring with tape when it
is passed through a hole.
• When disconnecting the connectors,
be sure to grip the connector body.
Do not tug on the wiring.
• Do not forcibly pull any car wiring
harness. Rough tugging may result
in opened connections, or a broken
wire or harness.
• Confirm that lamps, horn, wiper and
other car accessories operate normally.
• Protect your car with fender cov-
ers, seat and so on.
• Use the correct tool when tight-
ening bolts or nuts.
• Before drilling a hole, check
that the rear of the mounting
wall is clear.
• Be sure to firmly tighten connec-
tors and terminals.
• Before connecting the power
wiring to the battery, check the
wiring connections, harness,
etc. to see that they are properly
secured.
• Check body and trim near area of installation to be certain no
dirt or scratches resulted from the installation.
waterproof - O.K. !!
Taping
Grommet
Insert completely
Stop it !

05-01
RAV4 (A2) TNS 200
RAV4 (RHD) - 3
TABLE OF CONTENTS
Precautions ................................................................................................................................................................... 2
Application Chart ............................................................................................................................................................ 4
Component Parts ........................................................................................................................................................... 9
Required Parts ............................................................................................................................................................... 10
Wiring Connection........................................................................................................................................................... 11
Installation Overview ..................................................................................................................................................... 12
Vehicle Disassembly ....................................................................................................................................................... 13
Installation of the GPS Antenna ..................................................................................................................................... 16
Wire Harness Installation ............................................................................................................................................... 18
Installation of the Computer .......................................................................................................................................... 22
Installation of Navigation Disc ....................................................................................................................................... 25
Post-Installation Inspection ........................................................................................................................................... 26
Reassembling ................................................................................................................................................................ 27

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
1Radio/Cassette (only) TF4301 (08600-00922) A-box (55521-16030)
T 4201 (08600-00934) A-box (55521-16030)
TP4000 (08600-00933) A-box (55521-16030)
TF2002 (08600-00920) A-box (55521-16030)
T 2002 (08600-00932) A-box (55521-16030)
2CD-Tuner (only) T 4412 (08600-00922) A-box (55521-16030)
T 4414 (08600-00936) A-box (55521-16030)
3Radio/Cassette + Cassette storage TF4301 (08600-00922) -
T 4201 (08600-00934) -
TP4000 (08600-00933) -
TF2002 (08600-00920) -
T 2002 (08600-00932) -
4Radio/Cassette + CD-Deck TF4301 (08600-00922) -
T 4201 (08600-00934) -
5Radio/Cassette + CD-Changer TF4301 (08600-00922) A-box (55521-16030) + F/K (08695-42802)
T 4201 (08600-00934) A-box (55521-16030) + F/K (08695-42802)
6Radio/Cassette + In dash CD-Changer TF4301 (08600-00922) -
T 4201 (08600-00934) -
7Radio/Cassette + D-Changer TF4301 (08600-00922) A-box (55521-16030) + F/K (08695-42802)
T 4201 (08600-00934) A-box (55521-16030) + F/K (08695-42802)
8Radio/Cassette + Full ap Navigation TF4301 (08600-00922) -
T 4201 (08600-00934) -
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
1 DIN Head-Unit
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
p. 1/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
9Radio/Cassette + CD-Deck + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
CD-Changer
10 Radio/Cassette + CD-Deck + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
D-Changer
11 Radio/Cassette + CD-Changer TF4301 (08600-00922) F/K (08695-42802)
CD/Cass-storage T 4201 (08600-00934) F/K (08695-42802)
12 Radio/Cassette + CD-Changer + TF4301 (08600-00922) Wire (08695-00260) + A-box (55521-16030) +
D-Changer F/K (08695-42802)
13 Radio/Cassette + CD-Changer + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
D-Changer+CD/Cass-storage
14 Radio/Cassette + CD-Changer + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation T 4201 (08600-00934) Wire (08695-00260) + F/K (08695-42802)
15 Radio/Cassette + In dash CD- TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
Changer + D-Changer
16 Radio/Cassette + D-Changer + TF4301 (08600-00922) F/K (08695-42802)
Cass-storage T 4201 (08600-00934) F/K (08695-42802)
17 Radio/Cassette + D-Changer + TF4301 (08600-00922) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation T 4201 (08600-00934) Wire (08695-00260) + F/K (08695-42802)
18 CD-Tuner + CD-storage T 4412 (08600-00935) -
T 4414 (08600-00936) -
1 DIN Head-Unit
p. 2/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
19 CD-Tuner + Cassette-Deck T 4414 (08600-00936) - 20 CD-Tuner + CD-Changer T 4414 (08600-00936) A-box (55521-16030) + F/K (08695-42802)
21 CD-Tuner + In dash CD-Changer T 4414 (08600-00936) -
22 CD-Tuner + D-Changer T 4414 (08600-00936) A-box (55521-16030) + F/K (08695-42802) 23 CD-Tuner + Full ap Navigation T 4414 (08600-00936) - 24 CD-Tuner + Cassette-Deck + T 4414 (08600-00936) Wire (08695-00260)
CD-Changer
25 CD-Tuner + Cassette-Deck + T 4414 (08600-00936) Wire (08695-00260)
D-Changer
26 CD-Tuner + CD-Changer + T 4414 (08600-00936) F/K (08695-42802)
CD-storage
27 CD-Tuner + CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + A-box (55521-16030) +
D-Changer F/K (08695-42802)
28 CD-Tuner + CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
D-Changer + CD-Storage
29 CD-Tuner + CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation
30 CD-Tuner + In-Dash CD-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
D-Changer
1 DIN Head-Unit
p. 3/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
31 CD-Tuner + D-Changer + T 4414 (08600-00936) F/K (08695-42802)
CD-storage
32 CD-Tuner + D-Changer + T 4414 (08600-00936) Wire (08695-00260) + F/K (08695-42802)
Full ap Navigation
33 Radio/Cassette (only) OP-unit -
08600-00954 (note1) -
34 CD-Tuner (only) OP-unit -
08600-00955 (note1) -
35 Radio/Cassette + CD-Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
36 Radio/Cassette + D Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
37 Radio/Cassette + Navigation (TBT) OP-unit -
08600-00954 (note1) -
38 Radio/Cassette + CD-Changer + OP-unit 2x Wire (08695-00260) + F/K (08695-42802)
D-Changer 08600-00954 (note1) 2x Wire (08695-00260) + F/K (08695-42802)
39 Radio/Cassette + CD-Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
1 DIN Head-UnitWide 2-DIN
p. 4/5

CD-Changer TM0461 (08601-00879) MD-Changer TM0660 (08601-00900)
In-Dash CD-Changer TM0561 (08601-00892) Navigation S stem TNS500 (08545-00803)
CD-Deck TF0411 (08601-00893) Navigation S stem TNS200 (08545-00802)
Cassette-Deck TM0300 (08690-00824) Cassette-Storage PZ437-90342-00 or CD-Storage PZ437-90341-00
+ ADD-ON UNIT(S)
HEAD UNITCOMBINATION REQUIRED ADDITIONAL PARTS
AUDIO APPLICATION CHART
TMME-CA Division Dev. Dept. II - June 1st, 2000 RAV4 **A2*R (RHD)
40 Radio/Cassette + D Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00954 (note1) Wire (08695-00260) + F/K (08695-42802)
41 CD-Tuner + CD-Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
42 CD-Tuner + D-Changer OP-unit Wire (08695-00260) + F/K (08695-42802)
08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
43 CD-Tuner + Navigation (TBT) OP-unit -
08600-00955 (note1) -
44 CD-Tuner + CD-Changer + OP-unit 2x Wire (08695-00260) + F/K (08695-42802)
D-Changer 08600-00955 (note1) 2x Wire (08695-00260) + F/K (08695-42802)
45 CD-Tuner + CD-Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
46 CD-Tuner + D-Changer + OP-unit Wire (08695-00260) + F/K (08695-42802)
Navigation (TBT) 08600-00955 (note1) Wire (08695-00260) + F/K (08695-42802)
Wide 2-DIN
08695-42802 = Mounting Kit // 08695-00260 = Junction Cord (note 1): Outside temperature sensor PZ432-R0310-00 can be retro-fitted.
p. 5/5

RAV4 (A2) TNS 200
RAV4 (RHD) - 905-01
COMPONENT PARTS 08545-00802
3
2
8
9
1
5
6
7
10
11
No. Part name Quantity
COMPUTER 1
WIRE HARNESS 1
GPS ANTENNA 1
COMPUTER BRACKET 2
BOLT (M5 X 8) 4
CORD CLAMP 2
FOAM 2
WIRE TIE 5
EARTH PLATE 1
BUTYL TAPE 4
11
10
9
8
7
6
5
3
2
1

RAV4 (A2) TNS 200
RAV4 (RHD) - 1005-01
REQUIRED PARTS
CD-ROM
To be ordered separately.
Please refer to the list of available CD-ROM for TNS200 Navigation System (Access to accessories).
OWNER’S MANUAL
To be ordered separately.