TrailFX Reflex WR08B User manual

English
Owner’s Manual
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®

Key Winch Components
(WR08B, WR95B & WR12B)
Control Box
Houses the heavy duty solenoid which supplies power
to the motor via remote control switch. Solenoid meets
IP68 for water resistance.
Clutch Shifter Tab
Engages or Disengages the gear drive
system allowing operator to pull the rated
load or free spool the rope.
Motor Housing
Houses the series wound 12V DC motor which
drives the gear system and ultimately driving
the drum.
Gear Housing
Houses maintenance free 3-stage
Planetary Gear System that can be
either ‘Engaged’ or ‘Disengaged’
by the operator.
Roller Fairlead
High quality Roller Fairlead for
guiding the winch rope to and
from the drum
.
Hook
Forged hook designed to safely handle
rated winch load.
Rope
High strength rope designed to pull rated load safely.
Always remain within the rated load per layer as specified
in this manual and gear housing warning label. Always
replace the rope with exactly the same length and
rope strength as specified in this manual.
2
Remote Control
Allows the operator to
control the winch direction
from a safe distance.

English
Key Winch Components
(WRS95B, WRS12B)
Control Box
Houses the heavy duty solenoid which supplies power
to the motor via remote control switch. Solenoid meets
IP68 for water resistance.
Clutch Shifter Tab
Engages or Disengages the gear drive
system allowing operator to pull the rated
load or free spool the rope.
Motor Housing
Houses the series wound 12V DC motor which
drives the gear system and ultimately driving
the drum.
Gear Housing
Houses maintenance free 3-stage
Planetary Gear System that can be
either ‘Engaged’ or ‘Disengaged’
by the operator.
Remote Control
Allows the operator to
control the winch direction
from a safe distance.
Fairlead
High quality Fairlead for
guiding the winch rope to and
from the drum.
.
Hook
Forged hook designed to safely handle
rated winch load. Rope
High strength rope designed to pull rated load safely.
Always remain within the rated load per layer as specified
in this manual and gear housing warning label. Always
replace the rope with exactly the same length and
rope strength as specified in this manual.
3
English

Safety Precautions
Observe safety precautions for personal safety and the safety of others.
Improper equipment operation may cause personal injur
Never operate this winch if you are under 16 years of age.
Never operate this winch when under the influence of drugs, alcohol or medication.
y and equipment damage.
Read the following carefully before attempting to operate your winch and keep the instructions
for future reference.
1. Dress properly:
• Don’t wear loose clothing or jewelry. They can be caught in moving parts.
• Wear proper winching gloves when handling winch rope. Do not handle rope with bare hands as
broken strands can cause injuries.
• Non-skid footwear is recommended.
2. Keep a safe distance:
• Ensure that all persons stand well clear of winch rope and load during winch operation,
1.5 times of the rope length is recommended. If a rope pulls loose or breaks under
load, it can lash back and cause serious personal injury or death.
• Don’t step over the rope.
• All visitors and onlookers should be kept away from the work area.
• Keep proper footing and balance at all times.
3. Don’t abuse the electrical cables:
• Never carry your winch by the electrical cables or yank it to disconnect it from the receptacle.
• Keep electical cables from heat, oil and sharp edges.
4. Don’t overwork the winch:
• If the motor becomes uncomfortably hot to touch, stop and let it cool for a few minutes.
• Shut off power to the winch if the motor stalls.
Don’t exceed maximum line pull ratings shown in tables.
Shock loads must not exceed these ratings
5. Avoid unintentional starting:
• Winch clutch should be disengaged when not in use and fully engaged when in use.
6. Check damaged parts:
• Before using, you should check your winch carefully. Any part that is damaged should be
properly repaired or replaced. Technical support and replacement parts may be obtained by
contacting customer service as specified on the back cover of the manual or on the warranty card.
7. Repair your winch:
• When repairing, use only identical replacement parts or it may cause considerable danger to
the user. Replacement parts may be obtained from customer service as specified on the back
cover of the manual or on the warranty card.
8. Re-spool the rope:
• Winching gloves must be worn while re-spooling. It is necessary to maintain slight load on the rope.
Hold the rope with one hand and the remote control switch with the other. Start as far back and in
the center as you can. Walk up keeping load on the rope as the winch is powered in.
• Do not allow the rope to slip through your hand and do not approach the winch too closely.
• Turn off the winch and repeat the procedure until all the rope is spooled except 3 ft.
• Disconnect the remote control switch and finish spooling in rope by rotating the drum by
hand with clutch disengaged.
• On hidden winches, spool in rope under power but keep hands clear.
4

Winch Operation Warnings
Read the following carefully before attempting to operate your winch and keep the instructions for
future reference.
1. The uneven spooling of rope,while pulling a load, is not a problem, unless there is rope stacked
up on one end of the drum. If this happens reverse the winch to relieve the load and move your
anchor point further to the center of the vehicle. Once complete, you can unspool and rewind for
a more balanced lay of the rope.
2. Store the remote control switch inside your vehicle where it will not get damaged. Inspect it
before you plug in.
3. When ready to begin spooling in, plug in remote control switch with clutch disengaged. Do not
engage clutch with motor running.
4. Never connect the hook back to the rope as this causes rope damage. Always use a sling or
chain of suitable strength.
5. Observe your winch while winching if possible, while standing at a safe distance. Stop the
winching process every meter or so to assure the rope is not pulling up in one corner. Jamming
the rope can break your winch.
6. Do not attach tow hook to winch mounting plate. It must be attached to vehicle frame.
7. The use of a snatch block will aid recovery operations by doubling the winch capacity, halving
the winching speed and helps to maintain direct line pull to the centre of the rollers. While double
loading, the winch hook should be attached to the chassis of the vehicle.
8. Ensure rated “D” or bow shackles are used in conjunction with an approved tree trunk protector
to provide a safe anchor point.
9. When extending winch rope,ensure that at least eight wraps of rope remain on drum at all
times. Failure to do this could result in the rope parting from the drum under load. Serious
personal injury or property damage may result.
10. All winches are provided with a red marking on the rope which identifies
where (8) rope wraps remain on the winch drum. No recovery should be
attempted beyond this marking or serious injury may occur.
11. Since the maximum line pull is achieved on the first layer of the winch, it is desirable to pull off
as much line as you can for heavy pulls. Doubling or tripling using snatch blocks can help. You
must leave at least eight wraps minimum on the drum or see no red rope exposed!
12. Draping a heavy blanket or similar object over the extended winch rope is recommended as it
will dampen any back lash should a failure occur.
13. Neat, tight spooling avoids rope binding,which is caused when a load is applied and the rope
is pinched between the others. If this happens, alternatively power the winch in and out. Do not
attempt to work a bound rope under load, free by hand.
14. Apply blocks to wheels when vehicles are on an incline.
15. Battery:
• Be sure that the battery is in good condition.
• Avoid contact with battery acid or other contaminants.
• Always wear eye protection when working around a battery.
• Have the engine running when using the winch, to avoid rapid degradation of the battery.
5
English

Winch Operation Warnings Continued
16. Winch rope:
• Be sure that the rope is in good condition and is attached properly.
• Do not use the winch if rope is frayed.
• Do not move the vehicle to pull a load.
• Do not replace the rope with a rope of lesser strength.
• The life of the rope is directly related to the use and care it receives. Following its first and
subsequent uses, a rope must be wound onto the drum under a load of at least 500lbs
(230kgs) or the outer wraps will draw into the inner wraps and severely damage the rope
during the winching. The first winch use should be a familiarization run while in a relaxed,
non-recovery situation. Spool out the rope until the red rope mark appears (about 8 wraps remaining
on the drum), and then rewind the rope on the drum under a load of 500lbs (230kgs) or more.
• When the rope is replaced,be sure to apply a thread locking compound to the rope clamp
thread. Tighten the clamp screw properly but do not over tighten. The thread locking compound
will prevent loosening of the screw in arduous conditions.
17. Do not attempt to exceed the pulling limits of the winch.
18. Do not drive your vehicle to assist the winch in any way. Vehicle
movement in combination with winch operation may overload the
rope, the winch itself or cause damaging shock loads!
19. Shock loads when winching are dangerous! A shock load occurs when an increase force is
suddenly applied to the rope. A vehicle rolling back on a slack rope may induce a damaging
shock load.
20. The winches shown in this manual are solely for vehicle and non-industrial applications.
21. Do not use winch in hoisting applications due to required hoist safety factors and features.
22. Do not use the winch to lift, support or otherwise transport personnel.
Installation
Mounting your Winch
1. The winch is to be mounted into a suitable sized mounting frame using the 4 point foot
mounting system in either a horizontal or vertical plane.
• It’s very important that the winch be mounted on a flat surface so that the three sections
(motor, rope drum and gear housing) are properly aligned.
•
•
The fitment of winches and/or a frontal protection system may affect the triggering of SRS air
bags. Check that the mounting system has been tested and approved for winch fitment in the
air bag equipped vehic
Always verify area is clear of fuel lines, fuel tank, brake lines, electrical wires, etc.
when drilling.
le.
2. Winch mounting frames and/or frontal protection systems are suggested to suit most popular
vehicle. Winch frames are packaged with detailed fitting instructions.
3. The winch should be secured to the mounting with the hardware included with your winch.
4. The fairlead is to be mounted so as to guide the rope onto the drum evenly.
English
6

WR08B, WR95B, WR12B, WRS95B and WRS12B
English

 







7
English
WR08B, WR95B, WR12B, WRS95B and WRS12B
Electrical Connection
Long Red Cable Long Black Cable
Small Black Cable
A
All dimensions are in mm.

Remote control operation.
Remote battery changing instructions:
Note
1. Your battery must be kept in good condition.
2. Be sure battery cables are not drawn tight across any surfaces, which could possibly damage them.
3. Corrosion on electrical connections will reduce performance or may cause a short.
4. Clean all connections especially in remote control switch and receptacle.
5. In salty environments use a silicone sealer to protect from corrosion.
6. Index the heads of the plate studs into the keyhole slots on the back of the winch.
Electrical connection
WR08B, WR95B, WR12B, WRS95B and WRS12B
If electrical cables are closer to hot surface, use the heat protection sleeve as
required to prevent damage.
For normal self-recovery work, your existing electrical system is adequate. A fully charged battery
and proper connections are essential. Run the vehicle engine during winching operation to keep
battery charged.
Pay close attention to proper electrical cable connection as follows:
1. Long Black Cable (Supplied Separately with Winch) one end connecting to the Winch
Terminal ‘A’ and other to the Negative (-) terminal of the Battery.
2. Long Red Cable from Winch connecting to the Positive (+) Terminal of the Battery.
.
1. Plug the control cable (with the remote hand controller attached) into the socket on the control
box and turn slightly counter-clockwise to lock into position.
2. It is recommended that for the initial set-up of the winch (prior to applying any load)
that the winch be operated in the Wired mode.
3. Once the winch has been set-up then the remote hand control can be operated either in
the Wired or Wireless mode.
4. To use the remote hand controller in the Wireless mode, remove the wireless device from
the wired remote.
5. The hand control is not waterproof and care must be taken in its usage.
1. Remove the screws & dismantle remote cover.
2. Remove the CR2 3V 900 mAh battery (Blue Color) & replace with a new one. This battery is not
related to the remote operation & needs to be changed only when the LED light is not working.
3. For changing remote operation battery, remove the “In & Out Switch” from PCBA by pulling it
upwards.
4. Slightly bend the small PCBA located above A23 12V battery (Golden Color) for easy access and
replace with a new one.
5. Bend the same PCBA back to its original position & fix “In & Out Switch”.
6. Fix the remote cover back in to its position & assemble with the screws.
7. Please use only the designated size batteries mentioned above.
8

MUST READ THIS
Winch Operation
Suggestion
The best way to get acquainted with how your winch operates is to make a few test runs before you
actually need to use it. Plan your test in advance. Remember you can hear your winch as well as you
can see it operate. Get to recognize the sound of a light steady pull, a heavy pull, and sounds caused
by load jerking or shifting. Soon you will gain confidence in operating your winch and its use will
become second nature to you.
Operating
1. Ensure the vehicle is secure by applying the parking brake or chocking the wheels.
2. Pull out the rope to the desired length and connect to an anchor point.
The winch clutch allows rapid uncoiling of the rope for hooking onto the load or anchor point.
The shifter tab located on the gear housing of the winch operates the clutch as follows:
a)To disengage the clutch, lift the clutch shifter tab, Rope may now be free spooled off the drum.
b)To engage the clutch, Lower the clutch shifter tab, The winch is now ready for pulling.
3. Recheck all rope rigging before proceeding.
4. Plug in the winch remote control. It is recommended that the winching operation takes place
from the driver’s position to ensure safe operation.
5. To commence winching operation, start vehicle engine, select neutral in transmission, maintain
engine speed at idle.
6. Operate the remote control switch to IN or OUT until the vehicle has been retrieved. Regularly
check the winch to ensure rope is winding onto the drum evenly.
1. Never winch with your vehicle in gear which would damage your vehicle’s transmission.
2. Never wrap the rope around the object and hook onto the rope itself. This can cause damage to
the object being pulled, and kink or fray the rope.
3. Keep hands, clothing, hair and jewelry clear of the drum area and rope when winching.
4. Never use the winch if the rope is frayed, kinked or damaged.
5. Never allow anyone to stand near the rope or in line with the rope behind the winch while it is
under power. If the rope should slip or break, it can suddenly whip back towards the winch,
causing a hazard for anyone in the area. Always stand safely to the side while winding.
6. Do not leave the remote control plugged in when not in use.
CHECK THE WINCH CAREFULLY AND THOROUGHLY BEFORE OPERATING!
English
9
English

Maintenance
It is highly recommended that the winch be used regularly (once a month). Simply power
the rope out 50 ft.,free spool 15 ft. and then power back in. This will keep all components
in good working condition so that the winch can be relied on when needed. Contact your
authorized outlet for technical assistance and repairs.
Trouble Shooting
Symptom Possible Cause Suggested Remedy
Motor does not turn on Switch Assembly not
connected properly.
Drained Remote Battery
(in case of wireless Remote).
Insert switch Assembly firmly to the connector.
Replace Batteries as per the instructions
in page no. 9.
Loose battery cable. Tighten nuts on cable connectors.
Solenoid malfunctioning. Tap solenoid to free contact, applying 12 volts to
coil terminal directly. Make an audible clicking when
activating.
Defective switch Assembly. Replace switch Assembly.
Defective motor. Check for voltage at armature port with switch
pressed. If voltage is present, replace motor.
Water has entered motor. Drain and dry, Run in short bursts without load until
completely dry.
Motor runs too hot. Long period of operation. Let winch cool down periodically.
Motor runs slowly or
without normal power.
Battery runs down. Recharge battery by running vehicle.
Insufficient current or voltage. Clean, tighten or replace the connector.
Motor runs but rope
drum does not turn.
Clutch not engaged. Lower the clutch shifter tab, if that does not work,
ask a qualified technician to check and repair.
Motor runs in one
direction only.
Defective or stuck solenoid. Tap solenoid to free contacts. Repair or replace
solenoid.
Defective switch Assembly. Replace switch Assembly.
Replace rope with the exact diameter, length and strength as that of the
existing rope.
Lubrication
All moving parts in the winch are permanently lubricated with high temperature lithium grease at the
time of assembly. Lubricate wire rope periodically using light penetrating oil. Inspect for broken strands
and replace if necessary. If the rope becomes worn or damaged it must be replaced.
Rope Installation
Unwind the new rope by rolling it along the ground,to prevent kinking. Remove old rope and
observe the manner in which it is attached to the rope drum flange. Install new rope in the same
way as the old rope is attached to the rope drum flange.
10

TrailFX Winch Specifications
Motor rating based on input power.
Solenoid meets IP68 specification for water resistance.
*Synthetic rope made of Dyneema SK75 fibre.
TrailFX Part No.
WR08B WR12B WRS95B WRS12B
WR95B
Winch Performance (12V DC) Performance specs are based on first layer of drum.
Winch Capacity
Rated Line Pull
Motor
Remote Control
Electrical Control
Solenoid
Compliance
Gear Train
Gear Ratio
Clutch Type
Braking Action
Drum Size
Cable
Fairlead
Recommended
Battery
Weight
Mounting Pattern
Line Pull
(lbs)
Line Speed
Ft / m in
Motor Current
Amps
Line Speed
Ft / min
Motor Current
Amps Line Speed
Ft / min
Motor Current
Amps
Line Speed
Ft / min
Motor Current
Amps
Line Speed
Ft / min Motor Current
Amps
12000 3.8 405 3.8 405
1 8000 16 9500 16 12000 16 9500 16 12000 16
26500 42 8100 42 9800 42 8100 42 9800 42
3 5500 72 6900 72 8300 72 6900 72 8300 72
44500 94 6000 94 7200 94 6000 94 7200 94
8,000 Lbs., (3600 kgs.)
single-line
12,000 Lbs.,(5440 kgs.)
single-line
9500 Lbs., (4305 kgs.)
single-line
12,000 Lbs.,(5440 kgs.)
single-line
8000 lbs 12000 lbs
9500 lbs
12000 lbs
Wired/ Wireless Remote Switch
with LED light, 12' (3.7m) lead
Wired/ Wireless Remote Switch
with LED light, 12' (3.7m) lead
Wired/ Wireless Remote Switch
with LED light, 12' (3.7m) lead
Wired/ Wireless Remote Switch
with LED light, 12' (3.7m) lead
6.7HP/12V, Series Wound 6.6HP/12 V, Series Wound 6.6HP/12 V, Series Wound 6.6HP/12 V, Series Wound
IP68 IP68 IP68 IP68
450 AHeavyDuty Solenoid 450 AHeavyDuty Solenoid 450 AHeavyDuty Solenoid 450 AHeavyDutySolenoid
150:1 218:1 218:1 218:1
3 Stage Planetary 3 Stage Planetary 3 Stage Planetary 3 Stage Planetary
Automatic In-the-Drum Automatic In-the-Drum Automatic out of Drum Automatic out of Drum
Rotating Ring Gear Rotating Ring Gear Rotating Ring Gear Rotating Ring Gear
8.1 mm Diameter / 94'
Length 9.5 mm Diameter / 94' Length
8.5 mm Dia / 94' Length, Grey,
Dyneema SK75, with metal loop
9.5 mm Dia / 94' Length, Grey,
Dyneema SK75, with metal loop
2.5" Diameter / 8.82" Length 2.5" Diameter / 8.82" Length 2.5" Diameter / 8.82" Length 2.5" Diameter / 8.82" Length
650 CCA minimum for
Winching
650 CCA minimum for
Winching
650 CCA minimum for
Winching
650 CCAminimum for
Winching
4 Way Roller 4 Way Roller Aluminum Fairlead Aluminum Fairlead
88 lbs. 97 lbs. 90 lbs. 93 lbs.
10" x4.5"
10" x4.5"
10" x4.5" 10" x4.5"
Line Pull
(Layer)
Line Pull by
Layer (lbs)
Cable Capacity
(Ft)
Line Pull by
Layer (lbs)
Cable Capacity
(Ft)
Line Pull by
Layer (lbs)
Cable Capacity
(Ft)
Line Pull by
Layer (lbs)
Cable Capacity
(Ft)
Line Pull by
Layer (lbs)
Cable Capacity
(Ft)
10000 4.5 350 4.9 336 4.5 350 4.9 336
041 77 30.5 76 30.5 68 30.5 76 30.5 68
2000 14.2 172 14.2 131 14.2 127 14.2 131 14.2 127
4000 10 256 10.1 188 10.1 185 10.1 188 10.1 185
6000 7.5 338 8 247 8236 8247 8236
8000 6.1 399 6311 62916 311 6291
BatteryLead
9500 Lbs., (4305 kgs.)
single-line
9500 lbs
Wired/ Wireless Remote Switch
with LED light, 12' (3.7m) lead
6.6HP/12 V, Series Wound
IP68
450 AHeavyDuty Solenoid
218:1
3 Stage Planetary
Automatic In-the-Drum
Rotating Ring Gear
8.3 mm Diameter / 94' Length
2.5" Diameter / 8.82" Length
650 CCA minimum for
Winching
4 Way Roller
93 lbs.
10" x4.5"
25 mm² , 72" (1.8 m) 25 mm² , 72" (1.8 m) 25 mm² , 72" (1.8 m) 25 mm² , 72" (1.8 m) 25 mm² , 72" (1.8 m)
English
11
English

8000lb and 9500lb
   
 

   
 

  
 






 













   





    
Parts List WR08B, WR95B
12

   
 

   
 

  
 






 













   





    
12000lb
Parts List WR12B
English
13
English

14
   
 

   
 

  







 








 



   




 


  



Parts List WRS95B and WRS12B
9500lb, 12000lb

Part List - WR08B, WR95B and WR12B
No. DescriptionDescription Qty
1 Motor Base
1
2Hexagon Socket Head cap Screw
3 Motor
1
4Hexagon Socket Head Cap Screw
5Box for Wiring
6Cross Recessed Rountersunk Read Screw
7Plate 1 for Wiring
8 Plate 2 for Wiring
9 Plate 3 for Wiring
10 Control Box Bottom Plate
11 Control Box Front Plate
12 Cross Recessed Countersunk Head Screw
Cross Recessed Countersunk Head Screw
13 Control Box
Sheath
57
58
59
60
61
62
63
64
65
No. Qty
14
15
17
16
18
23
19
20
21
22
24
25
27
28
29
30
31
26
Socket
Sunk Screw
Water Proof Cover
Hexagon Socket Head Cap Screw
Solenoid
Receiver
Nut
Pins for Tie Bar
Gearbox Base
Inner Gear
Stage-3 of Planetary Wheel
Washer
Stage-2 of Planetary Wheel
Stage-1 of Planetary Wheel
O-ring
Spring Washer
Hexagon Socket Head Cap Screw
Hand Saver Strap
Hook
Rope Assembly
Drum
40
41
42
43
44
45
46
47
48
49
50
51
52
54
55
56
Fairlead
Bearing
Allen Center Wheel
O-ring
Inner Gear
Cutive Gear
Drive Shaft
Washer
Seal
Sliding Bearing
Tie Bar
Brake Assembly
Cross Recessed Countersunk Head Screw
Remote Switch
Nut
Washer
Spring Washer
Hexagon Socket Head Cap Screw
Nut
Washer
1
11
1
4
1
2
1
1
11
1
4
1
1
2
2
1
2
1
4
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
4
2
1
4
4
4
4
2
2
2
2
1
1
1
32
33
34
35
36
37
38
39
Straight pin
Clutch
Cross Recessed Countersunk Head Screw
Clutch Knob
Clutch Knob Housing
Clutch Knob Spring
Clutch Knob Pin
Gearbox
2
1
1
1
1
1
Hexagon Socket Head Cap Screw
English
15
English
53

Part List - WRS95B & WRS12B
No. Description
Description Qty
1 Motor Base
1
2Hexagon Socket Head cap Screw
3 Motor
1
4Hexagon Socket Head Cap Screw
5Box for Wiring
6Cross Recessed Rountersunk Read Screw
7Plate 1 for Wiring
8 Plate 2 for Wiring
9 Plate 3 for Wiring
10
Control Box Bottom Plate
11
Control Box Front Plate
12
Cross Recessed Countersunk Head Screw
Cross Recessed Countersunk Head Screw
13
Control Box
Sheath
57
58
59
60
61
62
63
64
65
66
No. Qty
14
15
17
16
18
23
19
20
21
22
24
25
27
28
29
30
26
Socket
Sunk Screw
Water Proof Cover
Hexagon Socket Head Cap Screw
Solenoid
Receiver
Nut
Pins for Tie Bar
Gearbox Base
Inner Gear
Stage-3 of Planetary Wheel
Washer
Washer
Stage-2 of Planetary Wheel
Stage-1 of Planetary Wheel
Spring Washer
Hexagon Socket Head Cap Screw
Hand Saver Strap
Hook
Synthetic Rope Assembly
Drum
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Fairlead
Bearing
Allen Center Wheel
O-ring
Inner Gear
Cutive Gear
Drive Shaft
Washer
Seal
Sliding Bearing
Tie Bar
Brake Assembly
Cross Recessed Countersunk Head Screw
Remote Switch
Nut
Washer
Spring Washer
Hexagon Socket Head Cap Screw
Nut
Washer
1
11
1
4
1
2
1
1
11
4
1
1
2
2
1
2
1
4
1
2
1
2
4
1
1
1
1
1
1
1
31
32
33
1
1
1
1
1
1
1
1
2
2
2
1
1
1
2
1
4
4
4
4
2
2
2
2
1
1
1
1
Replacement Parts list
Description WR08B WR95B WR12B WRS95B WRS12B
Motor Assembly
Control Box
Rope
Fairlead
Hook
Hook Strap
Battery Cable
Mounting Hardware
Remote Control
Solenoid
34
35
36
37
38
39
Cross Recessed Countersunk Head Screw
Clutch Knob
Clutch Knob Housing
Clutch Knob Spring
Clutch Knob Pin
Gearbox
2
1
1
1
1
1
WRA08 WRA08 WRA08 WRA08
WRA01 WRA02 WRA02 WRA02
WA005 WA006 WA007 WRA03
WA008 WA008 WA008 WA023
WA009 WA009 WA009 WRA06
WA010 WA010 WA010 WA010
WA011 WA011 WA011 WA011
WA012 WA012 WA012 WA012
WRA07 WRA07 WRA07 WRA07
WA024 WA024 WA024 WA024
WRA08
WRA02
WRA05
WA023
WRA06
WA010
WA011
WA012
WRA07
WA024
Hexagon Socket Head Cap Screw
16
O-ring
Straight pin
Clutch

Winch Accessories List
WA014
TFX Accessory
Kit-Medium
WA015
TFX Winch Gloves
WA016
TFX Winch Cover
WA017
TFX Winch
Mounting
Plate - Universal
WA018
TFX Winch
Mounting
Plate - Cradle
Product No /
Description Product Images Product Features
Winch Rigging Kit with 2 X 8 Inch,
17,600 lbs Breaking Strength Tree
Trunk Protector
17,600 lbs Capacity Zinc Plated Snatch
Block with Grease Port
Two 3/4" 10,000 lbs Rated
D-Shackles.
Pair of Orange Gloves
10' X 5/16" 17,600 lbs Rated Grade 70
Recovery Choker Chain With Hooks
2" X 30' 17,600 lbs Breaking Strength
Recovery Strap
16.5" X 10" X 12.5" Orange Denier
Gear Bag with Black TrailFX Logo
Winch Gloves
Extra Large
Orange Color
Black TrailFX Logo
Winch Cover
For TrailFX Winches WR08B/ WR95B/
WR12B/WRS95B/WRS12B
Orange with TrailFX Logo
Winch Mount
For Light Duty Winches
Flat Fixed Mount
Textured Powder Coated
Black Color
Winch Mount
For Light Duty Winches
2" Receiver Mount
Textured Powder Coated
Black Color
English
17
English

Gear Box Clocking Instructions for TrailFX Winches
WR08B, WR95B, WR12B, WRS95B, WRS12B
Modification of original design is not recommended and
will void warranty
Unscrew two Tie bar bolts.
Separate the gear box from the drum.
Unscrew 10 gearbox mounting screws using
Allen key size 3.
Rotate the gearbox housing to the desired
position.
Retighten all the gearbox housing mounting
screws.
Reassemble the gearbox with the drum & tie
bar.
10 position options possible with 36°
angle increment.
Gearbox mounting screws
18

Limited Lifetime Warranty For Mechanical Components
Limited One (1) Year Warranty For Electrical Components
Keystone Automotive Operations, Inc. (“Keystone”) warrants the original purchaser that (a) the
mechanical components of any TrailFX winch will be free of defects in material and workmanship
for the lifetime of the winch, and (b) the electrical components will be free of defects in material
and workmanship for a period of one (1) year from the original date of purchase. This Warranty
applies only to the original purchaser of the winch. To obtain any warranty service, you must provide
Keystone with proof of purchase and date of purchase deemed as acceptable to Keystone, such as a
copy of your original purchase receipt. This Warranty does not cover the removal or re-installation of
the winch. Keystone will, at its sole option, repair, replace or refund the purchase price of a defective
winch or component, provided the defective winch or component during the warranty period is
returned, transportation charges prepaid, to Keystone. Attach owner’s name, address, telephone
number, a description of the problem, and a copy of your receipt or original bill of sale bearing the
Keystone serial number of the defective winch and date of purchase.
This Warranty does not apply to (i) to finish, synthetic rope or wire rope; (ii) if the winch has been
damaged by accident, abuse, collision, misuse, modification, misapplication, overloading, improper
installation or improper service; or (iii) any normal wearable part. This Warranty is void if the serial
number has been removed or defaced. Commercial or industrial use or application, or any hoisting
application of the winch voids the Warranty.
THE WARRANTY SET FORTH ABOVE IS THE ONLY WARRANTY. THERE ARE NO OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. ANY IMPLIED WARRANTY WHICH
BY LAW MAY NOT BE EXCLUDED IS LIMITED IN DURATION TO ONE (1) YEAR FROM THE DATE OF
ORIGINAL RETAIL PURCHASE OF THE PRODUCT.
No Keystone dealer, agent, or employee is authorized to make any modification, addition or extension
to this Warranty.
KEYSTONE SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL
DAMAGES (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, DOWN TIME OR LOSS OF USE) UNDER
ANY LEGAL THEORY, EVEN IF KEYSTONE WAS ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
Some states do not allow the exclusion of implied warranties of the exclusion or limitation of liability
for incidental or consequential damages or limitations on how long an implied warranty lasts, so the
above limitation or exclusion may not apply to you. This Warranty gives you specific legal rights. You
may also have other rights that vary from state to state.
Keystone reserves the right to change product design without notice. In situations in which Keystone
has changed a product design, Keystone shall have no obligation to upgrade or otherwise modify
previously manufactured products.
To submit a warranty claim or inquiry, or technical support or warranty information contact:
Keystone Automotive Operations, Inc.
44 Tunkhannock Avenue, Exeter, PA 18643
1.866.638.4870 • E-mail: [email protected]
To return product for warranty service contact:
1.866.638.4870 • E-mail: [email protected]
19
English