Comeup CWS-160 User manual

Compact Winch
Model: CWS-160
PN: 420532 220V 420937 230V
420377 220V 421165 230V
Introduction
Feature
Lifting capacity:160 kg wire rope top layer
Lifting height: 30 m
Lifting speed: 14 – 22 m/min
Brake: Electromagnetic and mechanical ratchet
Limit protection: Lifting and lowering limiters
Control: Pendant switch powers the winch
Unpacking
．Winch assembly 1pc
．Wire rope 4.8 mm x 31 m 1pc
．Wire rope 4 mm x 41 m for PN:420377 1pc
．Wire rope 3.2 mm x 45 m for PN:421165 1pc
．Weight hook CHW-0033 1pc
．Power lead 1.5 mm2
x 3C x 5 m and plug 1pc
．Pendant switch CPB-313 w/cord 1.25 mm2
x 6C x 10m 1pc
Read this manual carefully
You should carefully read and understand this manual before operating it.
Careless winch operation may result in personal injury hazards or property
damage.
Information requesting or parts ordering
Please specify the followings information:
．Winch PN
．Serial number
．Part description
．Replacement part number
．Quantity for each part
Installation
Before using the winch, make sure all electrical components have no
corrosion or damaged; the environment should be clear and dry.
Wire rope replacement
．Put a new wire rope through the hole of the round plate of swivel hook.
．Insert a sleeve pin through the thimble of wire rope.
．Insert a pin through the sleeve pin and bent it by a pliers.
．Let a new wire rope w/clamp through the limit lever and insert it into the
hole of the drum.
．Put a P.T. screw into the hole of the drum and tighten it by a hexagon
wrench.
．Press the ↑button to rotate the drum in the lifting direction.
．An uneven winding of wire rope may cause the load to be swing, thus
damaging the rope and reducing its life.
Wiring Diagram

Warning
．The winch is not intended to be used in any manner for the movement or
lifting of personnel.
．The lifting capacity shown is based on the top layer of rope on the drum.
．The rope winding on the drum shall remain 5 wraps from the drum.
Parts List
Item No. Description Part No. Qty
1 Gearbox rear cover kit 880493 1
2 Ratchet stopper kit 880547 1
3 Brake kit 881497 1
4 1s
t
gear kit 881498 1
5 3r
d
gear kit 881499 1
6 4
th
gear kit 880500 1
7 Gear box kit 880470 1
8 Hanger kit 880476 1
9 Carbon brush holder 880472 1
10 Carbon brush 100V~240V 880473 2
11 Over-winding bracket kit 880503 1
12
Wire rope 880504
1Wire rope for PN:420377 881397
Wire rope for PN:421165 882859
13 Weight hook CHW-0033 880505 1
14 Armature core 220/230V 880973 1
15 Cooling cover 881500 1
16 Armature winding 220/230V 880513 1
17 Motor rear cover kit 880477 1
18 Reverse winding shaft kit 880478 1
19 Output shaft kit 880507 1
20 Drum kit 881501 1
21 Control panel 220~240V 881255 1
21-1 D type resistor 220~240V 883328 1
21-2 Limit switch 881503 2
21-3 Diode 881504 2
21-4 D type resistor 220~240V 883329 1
22 Rubber packing 880483 1
23 Electric cover kit 880511 1
24 Power lead w/3 round pins plug 880492 1
Power lead w/2 flat pins plug 880490 1
25 Remote control, CPB-313 880486 1
Winch Assembly