Travis Industries DVS EF Insert User manual

DVS EF Insert
Owner's Manual
Featuring the
Burner
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
ANSIZ21.881998CSA2.33M98
CAN/CGA2.17M81,U.L.307b
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Fireplace
• Residential or Mobile Home
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause
injury or property damage. Refer to this manual. For assistance or additional
information consult a qualified installer, service agency, or the gas supplier.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- Installation mustbe performed by a qualified installer,service agency or the gas supplier
IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
Installer: After installation give this manual to the home-owner
and explain operation of this heater.
Copyright 2005, Travis Industries, Inc. $10.00 100-01150
Travis Industries, Inc.
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275

2Introduction
© Travis Industries 4041213 100-01150
Introduction
We welcome you as a new owner of a Travis Industries gas fireplace insert. In purchasing this fireplace
insert you have joined the growing ranks of concerned individuals whose selection of an energy
system reflects both a concern for the environment and aesthetics. The Travis Industries DVS EF
Insert is one of the finest home heaters the world over. This manual will explain the installation,
operation, and maintenance of this fireplace. Please familiarize yourself with the Owner's Manual
before operating your heater and save the manual for future reference. Included are helpful hints and
suggestions that will make the operation and maintenance of your new fireplace an easier and more
enjoyable experience. We offer our continual support and guidance to help you achieve the
maximum benefit and enjoyment from your heater.
Important Information
No other DVS EF gas fireplace has the same serial
number as yours. The serial number is below and to
the left of the gas control valve.
This serial number will be needed in case you require
service of any type.
Model: DVS EF Insert (SIT)
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card
Today, and Save Your Bill of
Sale.
To receive full warranty coverage,
you will need to show evidence of
the date you purchased your
heater. Do not mail your Bill of
Sale to us.
We suggest that you attach your
Bill of Sale to this page so that you
will have all the information you
need in one place should the need
for service or information occur.

Table of Contents 3
© Travis Industries 4041213 100-01150
Introduction & Important Info.
Introduction & Important Information.........................2
Safety Precautions
Safety Precautions...............................................4
Features & Specifications
Installation Options...............................................6
Heating Specifications...........................................6
Dimensions..........................................................6
Fuel....................................................................6
Compliance..........................................................6
Insert Installation
Installation Warning...............................................7
Items Required for Installation.................................7
Packing List.........................................................7
Items Packed with Face .........................................7
Order of Installation...............................................7
Insert Placement ..................................................8
Zero Clearance (Metal) Fireplace Requirements...........8
Hearth Requirements.............................................8
Insert Clearances .................................................9
Mantel Requirements.............................................9
Face Dimensions ..................................................9
Gas Line Installation..............................................10
Vent Requirements................................................11
Altitude Considerations..........................................11
Vent Installation ...................................................11
Vent Location.......................................................12
Vent Configurations...............................................12
Installation Without Surround Panels ........................13
Surround Panel Installation.....................................13
Manifold Removal and Installation ............................15
Finalizing the Installation
Glass Removal.....................................................17
Log, Twig, and Ember Installation.............................18
Purge and Leak Test the Gas Line............................19
Pilot Flame Inspection............................................19
Air Shutter Adjustment...........................................20
Flame Inspection ..................................................20
Explain Heater Operation to Owner...........................20
Operating Your Heater
Before You Begin..................................................21
Location of Controls ..............................................21
Starting The Pilot Flame..........................................22
Starting the Heater for the First Time.........................23
Turning the Heater On and Off .................................23
Adjusting the Flame Height......................................23
Adjusting the Blower Speed.....................................24
Normal Operating Sounds.......................................24
Normal Operating Odors.........................................24
Maintaining Your Heater
Maintaining Your Heater's Appearance......................25
Cleaning Your Heater.............................................25
Yearly Service Procedure.......................................25
Troubleshooting Table............................................26
How this Heater Works...........................................27
Wiring Diagram .....................................................28
Replacement Parts List..........................................28
Safety Label
Safety Label ........................................................29
Warranty
Warranty.............................................................30
Optional Equipment
LP Conversion Instructions.....................................31
Index
Index..................................................................34

4Safety Precautions
© Travis Industries 4041213 100-01150
• IF YOU SMELL GAS:
* Do not light any appliance
* Extinguish any open flame
* Do not touch any electrical switch or plug or unplug anything
* Open windows and vacate building
* Call gas supplier from neighbor's house, if not reached, call fire
department
• This unit must be installed by a qualified installer to prevent the possibility of an
explosion. Your dealer will know the requirements in your area and can inform you of
those people considered qualified. The room heater should be inspected before use
and at least annually by a qualified service person. More frequent cleaning may be
required due to excessive lint from carpeting, bedding material, etc.
• The instructions in this manual must be strictly adhered to. Do not use makeshift
methods or compromise in the installation. Improper installation will void the warranty
and safety listing.
For LPG only | Pout 11” W.C.
Look for this label:
If the label is present, the
heater is equipped for LP
(propane). If the label is
absent, the heater is equipped
for NG (natural gas).
•This heater is either approved for
natural gas (NG) or for propane (LP).
Burning the incorrect fuel will void the
warranty and safety listing and may
cause an extreme safety hazard. Direct
questions about the type of fuel used
to your dealer. Check the label and
flame adjust knob on the gas control
valve.
Ok
•Contact your local building
officials to obtain a permit
and information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
heater as well.
•If the flame becomes sooty,
dark orange in color, or
extremely tall, do not
operate the heater. Call
your dealer and arrange for
proper servicing.
•It is imperative that control
compartments, screens, or
circulating air passageways
of the heater be kept clean
and free of obstructions.
These areas provide the air
necessary for safe
operation. ?•Do not operate the heater if
it is not operating properly in
any fashion or if you are
uncertain. Call your dealer
for a full explanation of your
heater and what to expect.
Gas
•Do not store or use gasoline
or other flammable liquids in
the vicinity of this heater.
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•Do not operate if any portion
of the heater was
submerged in water or if any
corrosion occurs.

Safety Precautions 5
© Travis Industries 4041213 100-01150
• Do not place clothing or
other flammable items on or
near the heater. Because
this heater can be controlled
by a thermostat there is a
possibility of the heater
turning on and igniting any
items placed on or near it.
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• Light the heater using the
built-in piezo igniter. Do not
use matches or any other
external device to light your
heater.
• Never remove, replace,
modify or substitute any part
of the heater unless
• The viewing glass should be
opened only for lighting the
pilot or conducting service.
• Any safety screen or guard
removed for servicing must
be replaced prior to
operating the heater.
instructions are given in this
manual. All other work must
be done by a trained
technician. Don't modify or
replace orifices.
• Allow the heater to cool
before carrying out any
maintenance or cleaning.
• Operate the heater
according to the instructions
included in this manual.
• If the main burners do not
start correctly turn the gas
off at the gas control valve
and call your dealer for
service.
• The pilot flame must contact
the thermopile and
thermocouple (see the
illustration to the left). If it
does not, turn the gas
control valve to "OFF" and
call your dealer.
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• This unit is not for use with
solid fuel
• Do not place anything inside
the firebox (except the
included fiber logs).
• If the fiber logs become
damaged, replace with
Travis Industries log set.
This
Manual
•Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a later
time. Always follow the
instructions in this manual.
•Children and adults should
be alerted to the hazards of
high surface temperature
and should stay away to
avoid burns or clothing
ignition. Young children
should be supervised when
they are in the same room as
the heater.
•Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your heater,
and assumes no
responsibility of any
consequential damage(s).
•Instruct everyone in the
house how to shut gas off to
the appliance and at the gas
main shutoff valve. The gas
main shutoff valve is usually
next to the gas meter or
propane tank and requires a
wrench to shut off.

6Features & Specifications
© Travis Industries 4041213 100-01150
Features:
- Works During Power Outages (millivolt system)
- High Efficiency
- Optional Thermostat or Remote Control
- Ember Fyre™for a "Wood Fire" Look
- Quiet Blower for Effective Heat Distribution
- Convenient Operating Controls
- Variable-Rate Heat Output
- Low Maintenance
Installation Options:
- Residential or Mobile Home
- Fireplace Insert
- Masonry or Zero Clearance
(Metal) Fireplace
Heating Specifications: Natural Gas Propane
Approximate Heating Capacity (in square feet)* 500 to 1,500 500 to 1,500
BTU Input Per Hour on High 31,000 31,000
BTU Input Per Hour on Low 18,600 16,000
Efficiency** (with blowers on) 80 % 80.5 %
AFUE (Annual Fuel Utilization Efficiency) 71.3 % 71.8 %
* Heating capacity will vary with floor plan, insulation, use of power heat vent, and outside temperature.
** Efficiency rating is a product thermal efficiency rating determined under continuous operation
independent of installed system.
40-3/8"* 8x10 Panels
44-3/8"* 10x13 Panels
28-7/8"*
8x10
Panels
31-7/8"*
10x13
Panels
15-3/4"*
* Includes trim & standoffs 1-3/8"*
24-3/8"
16-3/8"
19-1/8"
See the section "Vent Requirements"
for vent location.
Face Sizing:
See the illustration on page 9.
Fuel: This heater is designed either for natural gas or for propane. Check the sticker on top of
the gas control valve or check with the installer to verify gas use.
Compliance: This unit has passed the ANSI Z21.88 –1998, CSA 2.33 M98 Vented Gas Fireplace
Heater Standard as tested by OMNI-Test Laboratories, Inc. Beaverton, Oregon.
Electrical: 120 Volts, 1.3 Amps, 60 Hz (150 watts on high)

Installation (for qualified installers only) 7
© Travis Industries 4041213 100-01150
Installation Warnings:
! Failure to follow all of the requirements may result in property damage, bodily injury, or even death.
! This heater must be installed by a qualified installer who has gone through a training program for the
installation of direct vent gas appliances.
! This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1
and NFPA 54(88) in the USA and B-149 in Canada.
! In Manufactured or Mobile Homes must confirm with: In USA, Manufactured Home Construction and
Safety Standard, Title 24 CFR, Part 3280; In Canada, CSA Z240.4 and Gas-Equipped Recreational
Vehicles and Mobile Housing. This appliance may be installed in Manufactured Housing only after the
home is site located.
! The DVS Insert is designed to operate on natural gas (NG) or propane (LP).
! All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn
from outside the living-area structure.
! Notify your insurance company before hooking up this heater.
! The requirements listed below are divided into sections. All requirements must be met
simultaneously. The order of installation is not rigid – the qualified installer should follow the
procedure best suited for the installation.
Items Required for Installation
• Direct Vent Adapter (Simpson Duravent Part # 923GK)
• Face
• Gas Hookup Equipment
• Surround Panels (Optional - see “Installation without Surround Panels”)
• 3” UL 441 Gas Liner
• Direct Vent Cap (Simpson Duravent Part # 991)
Packing List
• DVS Insert
• Log Set (Log Set, Coals, and Embers)
• Owner's Manual
• Propane Conversion Kit
• Two Leveling Bolts
• 8" Pipe Inlet (3/8" dia.)
• "Fireplace Altered" tag (attach to the fireplace)
Items Packed with the Face
• Face (with attachment hardware)
• Face Installation Instructions
Order of Installation
1 If the heater is to use propane, install the propane conversion kit (see page 31)
2Install gas line into the fireplace (do not connect to unit)
3Position the heater (see "Insert Placement")
4Connect the gas line and gas vent to the appliance.
5Install the optional surround panels and trim. Attach the on/off switch.
6Follow the instructions under "Finalizing the Installation" on pages 17 through 20.

8Installation (for qualified installers only)
© Travis Industries 4041213 100-01150
Insert Placement
•Insert must be placed within a code-conforming masonry fireplace or tested and listed zero-clearance
(metal) fireplace. Fix any fireplace damage prior to installation.
•Because the insert uses a circulation blower, clean the fireplace, smoke shelf, and chimney prior to
installation. We recommend painting the interior surface of the fireplace with latex paint to further
eliminate dust.
•This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance
produces when determining a location.
The DVL inserts 15-3/4" into
the fireplace.
Run the power cord to either
side of the insert along the face.
Min. 30-3/8" - Includes 6" for gas line installation
For tight fits (under 24"), you may remove the manifold. See the
section "Removing the Manifold"
Use the leveling bolts for
fireplaces with recessed floors.
Min. 19-1/8"
Run the on/off switch wires to the
right, behind the surround panels.
The gas line and shutoff
valve should be installed
prior to insert placement.
Attach the "This fireplace has been altered..." plate
to the fireplace (use two screws or other suitable
method). You may wish to place it in a location
where it will be covered by the surround panels.
Zero-Clearance (Metal) Fireplace Requirements:
•The damper ("A") and grate (with log set) ("B") must be removed (see the illustration below)
•The smoke shelf ("C"), internal baffles ("D"), screen ("E"),
masonry lining or refractory ("G" & "I"), and metal or glass doors
("F") may be removed (if applicable)
NOTE: If any internal baffle is cut, bent, or removed, the
fireplace must be permanently marked to indicate
that it has been altered and is no longer suitable
for burning solid fuel (wood).
•The insulation ("H"), and any structured rigid frame members
(metal sides, floor, door frame, face of the fireplace, etc.) must
not be removed or altered.
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B
F
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Hearth Requirements
•The heater must be installed on a non-combustible hearth extending a minimum 12" from the fireplace
opening (local codes may require a larger hearth). The hearth must also extend to both sides of the
face (see the table above for the exact width of the face).

Installation (for qualified installers only) 9
© Travis Industries 4041213 100-01150
Insert Clearances
•Due to the high temperature of the
fireplace, it should be located out of
traffic and away from furniture and
draperies.
Mantel Clearances
The mantel must be a minimum 10”
above the face and a maximum 8”deep.
NOTE: The combustible area above the
facing must not protrude more
than 3/4" from the facing. If it
does, it is considered a mantel
and must meet the mantel
requirements listed in this
manual.
Face Dimensions
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Min. 6”
Side
Wall
Combustible Mantel
Min. 6”
Top Facing
Min. 8”
Side
Facing
12”Min.
Min. 10”
*See “Face Dimensions”Below for
the face being used.
See Below*
See Below*
Lopi
Discovery
DVS
21-9/16”
32”
Avalon
Rosario
DVS
21-9/16”32”
FPX Rectangular DVS
30”
22”
Lopi Heritage Bay
DVS
31-5/8”
21-1/2”
5-7/8”
Avalon Salish Bay
DVS
5-3/8”
22-1/2”
30-1/2”
22”
3-1/2"
30”
Radius = 34”
FPX Arched
FPX Artisan
NOTE: artisan faces
vary in size.
2”
Avalon Cambridge DVS
33-7/8”
33”
FPX
Architectural Faces
29-7/8”
22-3/4”
21-1/2”
32”
21-1/2”
2-3/8”
2-1/2”
23-5/8”
11-1/8”
Avalon
Craftsman Face
Lopi Bedford Face
34-1/8”
22-3/4”
(+ 5/8”for
installation)
33-1/8”
2-1/4”
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32”
22-1/2”
Avalon
Victorian
Avalon
Rawhide
22 1/2”
32”

10 Installation (for qualified installers only)
© Travis Industries 4041213 100-01150
Gas Line Installation
!This appliance must be installed in accordance with all local codes, if any; if not, follow ANSI Z223.1
and NFPA 54(88) in the USA and B-149 in Canada.
!The heater and gas control valve must be disconnected from the gas supply piping during any
pressure testing of that system at test pressures in excess of 1/2 psig (3.45 kPA). For pressures
under 1/2 psig (3.45 kPA), isolate the gas supply piping by closing the manual shutoff valve.
•Leak test all gas line joints and the gas control valve prior to and after starting the heater.
Gas Line Connection
•The location of the gas inlet is shown below
•A manual shutoff valve is required within 3’of the fireplace. It should be placed upstream of the flex
line (if used) and may be installed behind the access door inside the heater. T-Handle gas cocks are
required in Massachusetts in compliance with code 248CMR.
Gas Control Valve
A 4" (102 mm) opening is provided on the left side. It is 2-1/2" (64 mm) tall.
3-3/8"
The gas inlet on the gas control valve is
located 3" (76 mm) behind the fireplace
opening and 7" (178 mm) to the left of the
center of the appliance.
With the optional gas inlet pipe,
the inlet is located 3" (76 mm)
behind the fireplace opening
and 14-1/2" (318 mm) to the left
of center and 1-1/2" (38 mm)
above the base.
Shutoff Valve
8" Gas Inlet Pipe (shipped with the
insert in the accessory pack)
Shutoff Valve
Apply thread sealant to
both ends of the pipe prior
to installation.
Fuel
•This heater is designed for natural gas but can be converted to propane. Check the sticker on the top
of the gas control valve to make sure the correct fuel is used.
Gas Inlet Pressure
Standard Input Pressure
Natural Gas 7" W.C. (1.74 kPA)
Propane 13" W.C. (2.73 kPA)
?If the pressure is not sufficient, make sure the piping used is large enough and the total gas load for
the residence does not exceed the amount supplied.
?The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank)
should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the
regulator is at an improper pressure.

Installation (for qualified installers only) 11
© Travis Industries 4041213 100-01150
Vent Requirements
!The gas appliance and vent system must be vented directly to the outside of the building, and never
be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas
appliance must use it's own separate vent system.
!Make sure the exhaust pipe on the heater connects to the exhaust portion of the cap. The
illustrations below show how the flex liners should be attached.
•The exhaust vent must reline the entire length of the chimney and terminate above the chimney top
!Be careful not to crimp or rupture the liner when bending it into chimney offsets
•When installed, the vent must meet all of the vent
manufacturer's requirements
•Make sure to order the following:
-3”UL 441 Gas Liner for Air Inlet and Exhaust
- Dura-Vent Adapter & Flashing (part # 923GK).
- Vertical Termination Cap (Dura-Vent pt # 991)
Altitude Considerations
This heater has been tested at altitudes ranging from
sea level to 8,000 feet (2,400 M). In this testing we
have found that the heater, with its standard orifice,
burns correctly with just an air shutter adjustment. If local
codes require resizing the orifice, in the U.S.A. refer to
ANSI 223.1, Appendix P, in Canada B-149.1 or B-149.2
! Failure to adjust the air shutter properly may lead to
improper combustion which can create a safety hazard.
Consult your dealer or installer if you suspect an
improperly adjusted air shutter.
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Max. 1'
(305
mm)
offset
Max. Ht. 35' (10.7 M)
Min. Ht. 8' (2.4 M)
InletExhaust
Vent Restrictor
WARNING: Restrictor adjustment
should only be done by a qualified
installer.
Only those installations
determined to be over-drafting
require this adjustment. The best
indication of over-drafting is a
hyper-active flame pattern (flames
that move too quickly). If the air
shutter is constricted, the flames
become short and yellow, yet still
very active. Over-drafting may
affect the pilot, but this is not the
best way to determine over-
drafting. Over-drafting is most
likely in tall venting configurations
(especially if using an “Exhaust
Only Re-Line”). Do not over-
restrict the vent (this leads to
ghosting or lifting flames - reduce
restrictor setting).
To Adjust the Restrictor:
1
2
3
4
NOTE:
Position #1 is the
fully open position
Determine a restrictor position. Start low(move
the restrictor a maximum two positions at a time)
and thoroughly test the heater before adjusting further.
Remove the screw with a 1/4" nutdriver (or screwdriver).
Rotate the adjustment plate clockwise until the correct index hole is below the pivot point.
Insert the screw into the correct index hole and tighten.
1/4" Nutdriver
2
3
4
5
6
7
8
9
10
11
1
Adjustment
Plate
Index Holes Pivot Point
Screw
Rotate the
adjustment
plate to change
the restrictor
position.
This restrictor is in
Position #3.

12 Installation (for qualified installers only)
© Travis Industries 4041213 100-01150
Vent
Installation
InletExhaust
Inlet
Exhaust
Termination
(Simpson
Part # 991)
DV Chimney
Liner Kit
(Simpson Part
# 923GK)
3”Gas
Liner
High-Temp.
Silicone
Apply high-temperature
silicone to the liners on
both ends and secure
with 2 screws.
Make sure to route the exhaust liner to the exhaust portion of the cap.
High-Temp.
Silicone
Vent Location
2-1/2"
(64 mm) 15-3/4"
(400 mm)
2-1/2"
(64 mm)
13-1/2"
(343 mm)
Center Line
13-1/4"
(337 mm)
Inlet (3”(75 mm) Dia.)
Exhaust (3”(75 mm) Dia.)
Fireplace
Opening
Vent
Configurations
Z.C. (Metal) firebox
Inlet & Exhaust Re-Line
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Exhaust Only Re-Line
(recommended)
Direct Vent Cap
(part # 991)
Recommended Block-Off
Plate (non-combustible
metal and/or insulation).
Prevents odors from
chimney entering room.
3" Gas
Liner
Dura-Vent Termination Kit
(part # 923GK)
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The block-off plate must
seal the intake to the
chimney space. This
way air is drawn down
the chimney for
combustion air.
Block-Off Plate
(non-combustible
materials)
NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace.
Inlet
Exhaust
Inlet
Exhaust
Masonry Fireplace
Suggestion:
Paint the fireplace cavity
with latex paint to eliminate
the possibility of odors from
the fireplace circulating into
the room.
Any cracks or
damage inside the
chimney must be
repaired.

Installation (for qualified installers only) 13
© Travis Industries 4041213 100-01150
Installation Without Surround Panels
a
b
c
Keep the jumper wire in
place while installing.
Disconnect the on/off switch from
the red and brown wires. Insert
the switch into the hole until it
locks in place. Re-attach the red
and brown wires (orientation does
not matter).
Use a knife to cut out the on/off switch hole
(the label covers a square hole in the bracket).
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Use a lock tie or
other device to
bundle the
excess wire.
Then tuck it
below the piezo
igniter to keep it
from coming in
contact with the
burner pan.
The insert may be installed without surround panels if a
3/8" gap is allowed between the sides and top of the
face and the fireplace (for ventiliation). Wire mesh
screen may be placed over this gap.
Min. 3/8"
Face Sizing:
See page 9 for face dimensions.
Surround Panel Installationπ
PANEL SIZE WIDTH HEIGHT PART #
8" x 10" 40-3/8" 28-7/8" 98500610
10" x 13" 44-3/8" 31-7/8" 98500611
Arched 8" x 10" 40-5/16" 28-7/8" 98500622
!Turn the gas source off prior to installing.
1With the gas line and vent attached, install the side panels (see the illustration below).
Line up each side surround
panel and insert two screws from
the outside to secure in place.
b
a
5/16" Nutdriver
Pre-thread the holes on the panel mounting
brackets with the screws included in the
surround panel kit (both sides).
Run the wires from
the on/off switch and
the power cord
behind the surround
panel (cut the lock-
tie holding the on/off
switch in place). NOTE:
You may need to
pull the insert out
slightly while
installing the side
surround panels -
do not damage the
gas line or vents.

14 Installation (for qualified installers only)
© Travis Industries 4041213 100-01150
Surround Panel Installation (continued)
2Install the top panel (arched or rectangular), insulation, and trim.
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Install the top panel so
the two tabs insert into
the slots on the side
panels.
Top
Panel
Top Trim
"L" Bracket
Double-Back
Tape
Right Side Trim Construct the panel trim. Insert one leg of
each "L" bracket into the top and side trim
piece. Align the trim to form a precise corner,
then tighten the two set screws with a small
standard screwdriver. Slide the trim over the
panels. Attach a piece of included double-
back tape to the bottom of each side trim to
keep it from flaring at the bottom.
Tighten the set screws from the
back side with a small standard
screwdriver
"L" Bracket
Right Side
Trim
Top Trim
c
b
a
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Slot for on/off
switch
(rectangular or
arched)
Tuck the included insulation between
the top panel and the facing below
the rheostat (not along the sides).
Cut off excess insulation.
WARNING: The insulation must be installed along
the top of the insert and should cover or be below
the rheostat (to protect it from heat). Failure to
install the insulation will invalidate facing and
mantel clearances, creating a fire hazard.
NOTE:
On arched
panels make
sure these
stand-offs are
perpendicular
and not bent
over or
flattened.
3Follow the directions below to install the on/off switch and rheostat (both are included with the insert).
b
c
a
Disconnect the on/off switch from the red and brown wires leading from
the heater. Insert the switch into the hole in the upper right of the
panel trim or control panel until it locks in place. Re-attach the red and
brown wires (orientation does not matter).
WARNING:
Make sure the heater
is unpluged before
installing the rheostat.
Control Panel
(next to gas control valve)
PILOT
IGNITER
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Upper Right of Trim
(preferred)
Remove the knob and press nut from the rheostat. Insert the rheostat
into the hole in the upper right of the panel trim or control panel.
Secure the the press nut. Replace the knob.
11/16" Wrench 11/16" Wrench
Make sure the wires do not contact the burner pan or
other hot surfaces (secure with lock ties if necessary).
WARNING: Make sure
the insulation covers or
is below the rheostat.

Installation (for qualified installers only) 15
© Travis Industries 4041213 100-01150
Manifold Removal and Installation
•The manifold is shipped attached to the insert, but may be removed to facilitate especially tight
installations. See the directions below for installation.
1Remove the manifold and place it within the fireplace (see the instructions on the following page).
2Route the flex vent through the chimney from above (leave an extra 3' (914 mm) at the top).
3Attach the flex vent to the manifold (seal with silicone and attach with screws).
4Place the manifold in an upright position (so it rests on the manifold legs) and have a partner pull on
the excess flex vent. Temporarily attach the flex vent to the top of the chimney (leave extra slack).
5Slide the insert into place, guiding the convection top over the insert until fully in place.
6After removing any slack from the flex vent, attach the manifold to the appliance.
7Remove any excess slack in the flex line then attach the vent termination.
4
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16 Installation (for qualified installers only)
© Travis Industries 4041213 100-01150
Manifold Removal and Installation (Continued)
Remove the glass (see the instructions on page 17). Follow the directions below to remove the
manifold.
NOTE: When replacing the manifold, use the convection top to guide the manifold. You may also
reach through the exhaust ducts to guide the manifold forward to the appropriate location.
Remove the four bolts
inside the firebox.
7/16”
Socket
5/16" Nutdriver
Remove the three screws holding
the convection top to the insert.
Convection Top Manifold
Slide the
manifold
back.
NOTE: when installing the manifold, make
sure the gaskets sealing the inlet and exhaust
ducts are in place. If a gasket is loose, use
high-temperature silicone to secure it to the
manifold.
Shim the manifold legs if
installing into a fireplace
with a raised hearth.
The baffle is held in place with the
bottom bolts -- install the baffle in front
of the washers.
Electrical Connection
•Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin).

Finalizing the Installation 17
© Travis Industries 4041213 100-01150
1Remove the glass (and arch covers) following the directions below.
Warning: The appliance must be completely cool before removing the glass.
Note: If using an FPX arched face, attach the arch covers after installing the glass.
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Cross Section of
Glass Attachment
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Glass
Glass Gasket
(3/4" self-adhesive
channel gasket)
Glass Clip
Glass Clip
Attachment Studs
Face of Heater
Glass Clip Nuts
Loosen the nuts on the
top and side glass clips
until they are flush with
the end of the stud (do
not remove the nuts).
a
3/8" Nutdriver
b
While holding the glass,
loosen the nuts on the
bottom glass clip until
they are flush with the
end of the stud. Pivot
the glass forward and
remove.
Tighten the nuts on the
bottom glass clip first, then
the top, then the sides.
Removing the Glass
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While holding the glass, slide the
side and top glass clips off.
c
Replacing the Glass
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With the bottom glass clip in place and
the nuts flush with the end of the stud,
position the glass over the bottom clip
(do not tighten the nuts).
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Replace the top glass clip
(do not tighten nuts).
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Center the glass then
replace the side glass clips
(do not tighten nuts).
a
b
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d

18 Finalizing the Installation
© Travis Industries 4041213 100-01150
?If converting this unit to propane, do so now (see the instructions on page 31).
2Install the log set and embers (if using the decorative fireback, install it prior to the log set)
Place the left log
so the pins (or
bolts) on the
burner insert into
the holes on the
bottom of the log.
P
lace the right
l
og so the pins
(
or bolts) on the
b
urner insert into
t
he holes on the
b
ottom of the log.
Place the rear log
so the pins on
the burner insert
into the holes on
the bottom of the
log.
Place the left twig
so the pins on
the logs insert
into the holes on
the bottom of the
twig.
Place the right
twig so the pins
on the logs insert
into the holes on
the bottom of the
twig.
P
lace the ember
c
hunks around the
p
erimeter of the
b
urner to conceal
t
he gap.

Finalizing the Installation 19
© Travis Industries 4041213 100-01150
!We recommend you purge the gas line at this time (with the glass removed). This allows gas to be
detected once it enters the firebox, ensuring gas does not build up.
3Turn on gas to the heater. Leak test all gas joints prior to starting the appliance. Start the pilot (see
page 22).
Warning: When lighting or re-lighting the pilot, the glass must be removed (see
page 22 for the full set of instructions on starting the pilot).
4Replace the glass (see page 17). Start the main burner. Leak test all gas joints again.
5Install the faceplate following the instructions included with the face (shut off the insert if necessary).
!ACID WASH WARNING : Before installing the faceplate, make sure any masonry that has been
treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash
(muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution,
the gold or nickel face may develop a permanent tarnish when the acid evaporates over time. Contact
your dealer if uncertain your facing has been properly neutralized.
6Check the pilot flame to make sure it looks like the illustration below. Adjust the pilot flame if
necessary.
Standard
Screwdriver
The pilot flame must contact the thermocouple and
thermopile (see the illustration below). Adjust the pilot up or
down as necessary.
To adjust the pilot flame, turn this screw. Clockwise
lowers the flame while counter-clockwise raises it.

20 Finalizing the Installation
© Travis Industries 4041213 100-01150
7Let the heater burn for fifteen minutes. Adjust the air shutter, if necessary, to achieve the correct
looking flame (see the illustration below).
•The air shutter adjusts the amount of air that mixes with the gas before it exits the burner holes. It is
used to fine-tune the flame for differences in altitude and vent configuration.
Gas Control Valve
NOTE: If the air shutter is all the way
open, yet the flames remain sooty, shut
off gas to the fireplace and contact a
qualified gas service technician.
Correct
Flames should be blue at the
base, yellow-orange on the top.
If the flames are over 14" tall or sooty on
the ends, open the air shutter.
Not Enough Air
If the flames are all blue and
short, close the air shutter.
Too Much Air
NOTE: The logs must be installed correctly to
monitor the flame while adjusting the air shutter.
Air Shutter Control
Pushing to the right gives the flame less air
(making it more orange). Pushing to the
left gives the flame more air, making it
more blue. For fine adjustments use a
screwdriver to tap the air shutter.
ADJUSTING THE AIR SHUTTER
!If the air shutter is in its fully open position, yet the flames remain sooty, shut off gas to the heater and
contact the Travis Dealer for instructions.
!If the vent configuration is installed incorrectly the vent may cause the flames inside the heater to lift or
"ghost" –a dangerous situation. Inspect the flames after installation to insure proper performance. If
the vent configuration is correct, yet the flames are lifting or ghosting, shut off gas to the heater and
contact the dealer for information on remedying the problem.
!This heater has been tested at altitudes up to 8,000 feet. In this testing we have found that the
heater, with its standard orifice, burns correctly with just an air shutter adjustment.
! Failure to properly adjust the air shutter may lead to improper combustion and a
safety hazard. Consult your dealer if you suspect an improperly adjusted air
shutter.
The flames should burn right
off the top of the burner ports
(if they are too blue, adjust
the air control).
Lifting flames indicate
insufficient draft (restrictor
is set too high).
Burner Burner Ports
(holes)
Ghosting flames indicate
insufficient air (restrictor set too
high, air shutter shut down, or
other venting error).
Lifting FlamesCorrect Flames
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Ghosting Flames Flickering Flames
Flickering, short flames
indicate excessive draft
(move air shutter to a higher
position).
8Turn the flame adjust knob to its highest position - the flames should be approximately 12" tall. Check
the flame on low position. The flames should burn off of each burner hole. If the heater does not work
correctly, contact the Travis Dealer for instructions.
9Give this manual to the home owner and fully explain the operation of this heater.