Travis Industries Freedom Bay User manual

Freedom
Bay
Owner's
Manual
- May, 2001 -
¥ Masonry
Fireplace Insert
SAFETY NOTICE:
If this appliance is not properly installed, a house
fire may result. For your safety, follow the
installation directions. Contact local building or
fire officials about restrictions and installation
inspection requirements in your area.
Freedom Bay Fireplace Insert
10850 117th Place N.E. Kirkland, WA 98033
Part # 93508026 $10.00 Listed

INTRODUCTION & IMPORTANT INFORMATION PAGE 1
Introduction
We welcome you as a new owner of a Lopi Freedom Bay wood-burning appliance. In purchasing a
Lopi Freedom Bay you have joined the growing ranks of concerned individuals whose selection of an
energy system reflects both a concern for the environment and aesthetics. The Lopi Freedom Bay is one
of the finest appliances the world over. This manual will explain the installation, operation, and
maintenance of this appliance. Please familiarize yourself with the Owner's Manual before operating
your appliance and save the manual for future reference. Included are helpful hints and suggestions
which will make the installation and operation of your new appliance an easier and more enjoyable
experience. We offer our continual support and guidance to help you achieve the maximum benefit and
enjoyment from your appliance.
Important Information
No other Lopi Freedom Bay appliance has the
same serial number as yours. The serial number
is stamped onto the label on the right side of the
appliance.
This serial number will be needed in case you
require service of any type.
Model: LOPI Freedom Bay
Serial Number:
Purchase Date:
Purchased From:
Mail your Warranty Card Today, and Save
Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your appliance. Do not mail your
Bill of Sale to us.
We suggest that you attach your Bill of Sale to
this page so that you will have all the
information you need in one place should the
need for service or information occur.

PAGE 2SAFETY PRECAUTIONS
¥ The viewing door must be
closed and latched during
operation.
¥ Never block free airflow
through the air vents on
this appliance.
Gas
¥ Gasoline or other
flammable liquids must
never be used to start the
fire or "Freshen Up" the
fire. Do not store or use
gasoline or other
flammable liquids in the
vicinity of this appliance.
¥ This appliance is designed
and approved for the
burning of cord wood
only. Do not attempt to
burn any other type of
fuel other than cord wood
in this appliance, it will
void all warranties and
safety listings.
Ashes
¥ Ashes must be disposed in
a metal container with a
tight lid and placed on a
non-combustible surface
well away from the home
or structure.
¥ Do not touch the
appliance while it is hot
and educate all children of
the danger of a high-
temperature appliance.
Young children should be
supervised when they are
in the same room as the
appliance.
36"
Minimum
¥ Keep furniture, drapes,
curtains, wood, paper, and
other combustibles a
minimum of 36" away
from the appliance.
¥ This appliance must be
properly installed to
prevent the possibility of
a house fire. The
instructions must be
strictly adhered to. Do
not use makeshift
methods or compromise
in the installation.
Ok
¥ Contact your local
building officials to
obtain a permit and
information on any
installation restrictions or
inspection requirements in
your area. Notify your
insurance company of this
appliance as well.
¥ Inspect the chimney
connector and chimney at
least twice monthly and
clean if necessary.
Creosote may build up
and cause a house fire.
¥ Do not connect this
appliance to any chimney
serving another appliance.
Type
HT Clay
Liner
¥ This appliance must be
connected to a listed high
temperature (HT)
residential type chimney
or an approved masonry
chimney with a standard
clay tile, or stainless steel
liner.
¥ Maintain the door and
glass seal and keep them
in good condition.
¥ Avoid placing wood
against the glass when
loading. Do not slam the
door or strike the glass.
¥ Do not place clothing or
other flammable items on
or near this appliance.

SAFETY PRECAUTIONS (CONTINUED)PAGE 3
¥ Never try to repair or
replace any part of this
appliance unless
instructions are given in
this manual. All other
work must be done by a
trained technician.
¥ Do not make any changes
or modifications to an
existing masonry fireplace
or chimney to install this
appliance.
¥ Do not make any changes
to the appliance to
increase combustion air.
¥ Allow the appliance to
cool before carrying out
any maintenance or
cleaning.
¥ Overfiring the appliance
may cause a house fire. If
a unit or chimney
connector glows, you are
overfiring.
This
Manual
¥ Do not throw this manual
away. This manual has
important operating and
maintenance instructions
that you will need at a
later time. Always follow
the instructions in this
manual.
¥ Do not use a grate or
other device to elevate the
fire off of the firebox
floor. Burn the fire
directly on the bricks.
¥Travis Industries, Inc.
grants no warranty,
implied or stated, for the
installation or
maintenance of your
appliance,and assumes
no responsibility of any
consequential
damage(s).

PAGE 4TABLE OF CONTENTS
Introduction and Important Information
Introduction and Important Information ...................... 1
Safety Precautions..................................................... 2
Features and Specifications
Features and Specifications .......................................5
Insert Installation
Before You Begin....................................................... 6
Planning The Installation............................................ 6
Preparation for Installation..........................................6
Insert Installation Considerations............................... 6
Optional Equipment Requirements ............................ 6
Insert Placement Requirements .................................7
Hearth Requirements................................................. 7
Insert Size Requirements ...........................................7
Masonry Fireplace Requirements .............................. 8
Leveling Bolt Installation .............................................8
Blower Installation.......................................................8
Block-Off Plate Installation......................................... 9
INSTALLATION DIAGRAMS
Insert with Positive Connection...................................10
Insert with Direct Connection......................................10
Insert with Face Seal Connection ...............................11
Operating Your Appliance
Before You Begin....................................................... 12
Paint Curing ............................................................... 12
Location of Controls....................................................12
Approximate Air Control Settings ......................... 12
Bypass Control......................................................13
Learning to Burn your Appliance................................ 13
How to Start a Hot Fire Quickly ............................ 13
How to Reload Your Appliance ............................ 14
How to Adjust the Heat Output Precisely ............. 14
How to Obtain an Overnight Burn ........................ 15
Good Burning Habits ............................................ 15
Blower Operation ....................................................... 16
A Word about Wood ...................................................17
Maintaining Your Appliance
Maintenance Schedule............................................... 19
Remove Ash From The Firebox (If Necessary).......... 19
Clean The Viewing Glass (If Necessary) ................... 19
Clean The Brass (If Necessary) ................................. 19
Check For Creosote Buildup...................................... 19
Door And Glass Inspection ........................................ 20
Adjusting the Door Cam ....................................... 20
Replacing the Door Gasket .................................. 21
Replacing the Glass or Glass Gasket................... 21
Lubricate The Door Hinge.......................................... 21
Touch-Up Paint .......................................................... 22
Blower Cleaning ......................................................... 22
Firebrick And Baffle Inspection And Cleaning............ 22
Firebrick Removal and Replacement Inst. ........... 23
Baffle Removal and Replacement Instructions..... 23
Secondary Air Tube Replacement Instructions .... 25
Replacement Parts List.............................................. 25
Troubleshooting
Troubleshooting Table ............................................... 26
Warranty
Warranty..................................................................... 27
Listing Information
Listing Information...................................................... 28
Optional Equipment
Surround Panel Installation........................................ 29
Insulation Installation............................................ 30
Brass Trim Installation (Optional) ......................... 30
Flue Adapter Installation ............................................ 31
Index
Index .......................................................................... 32

FEATURES AND SPECIFICATIONS PAGE 5
Installation Options:
¥ Insert into a Masonry Fireplace
Features:
¥ EPA Phase II Approved
¥ 3.1 Cubic Foot Firebox Volume
¥ Single, Push/Pull Operating Control
¥ Accepts Logs Up to 24" Long
¥ Long Burn Time - Up to 12 Hours
¥ 5/16 to 3/16" Steel Construction
¥ Heavy Duty Refractory Firebrick
¥ Optional High-Tech Blower
Heating Specifications:
Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,250
Maximum BTU's per Hour (Cord Wood Calculation) 74,300
Overall Efficiency (Oregon Method) 70%
Maximum Burn Time (Hours) 12
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside temperature. It is also
affected by the quality and moisture level of the fuel.
Dimensions:
Faceplate
29 1/4"
Height*:
21 3/4"
4 3/4"
15 3/4"
43 3/4"
Flue is centered on the stove and 5 5/8"
from the rear edge of the appliance.
(Use 6" Dia. Pipe)
*Older model panels may use the heightened yoke, adding 7/8" to the height. Furthermore,
allow an additional height to align the pipe on positive and direct connect installations.
Rear edge of
surround panel
Measure all side
clearances from
here.
Weight:
470 Pounds
Emissions: 2.6 Grams Per Hour (EPA Phase II Approved) Ð Tests conducted by E.E.S.P.C. Lab.

PAGE 6INSERT INSTALLATION
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may result. For your safety,
follow the installation directions. Contact local building or fire officials about
restrictions and installation inspection requirements in your area.
¥ Check with local building officials for any permits required for installation of this stove and
notify your insurance company before proceeding with installation.
PLANNING THE INSTALLATION
HINT: We suggest that you have an authorized Travis Industries dealer install your insert. If
you install the insert yourself, your authorized dealer should review your plans for
installation.
This insert is approved for installation into an existing masonry fireplace. Depending upon your
installation concerns, several options are yours to provide the most desirable installation. The sections
that follow detail the requirements that must be met for a safe installation. To further help installation,
the most common types of installations are explained in the section "Insert Installation Considerations".
Prior to installing your insert make a detailed plan with dimensions to double-check them against all of
the requirements listed.
PREPARATION FOR INSTALLATION
¥ Check for damage to the exterior of the insert (dents should be reported, scratches can be fixed
by applying touch up paint).
¥ Check the interior of the firebox (cracked firebrick should be replaced, displaced baffle
components should be replaced).
¥ Remove the box that contains the blower. Place it aside and install it last (see "Blower
Installation" on page 8
HINT: The insert can be lightened by removing the firebricks and baffle. - see "Firebrick and
Baffle Inspection and Cleaning" on pages 22 - 24.
INSERT INSTALLATION CONSIDERATIONS
The table below details the most common types of installations and the considerations for each type of
insert installation. Alternative methods of installation are available if they comply with local building
codes.
Installation Type Considerations
Insert with Positive Flue (Full Reline)
(Page 10)
¥ Utilizes existing masonry fireplace
¥ Provides best draft
¥ Easiest to clean
Insert with Direct Connect Flue
(Page 10)
¥ Utilizes existing masonry fireplace
¥ Provides good draft
¥ Requires fireplace block-off plate - see page 9
Insert with Face Seal Connection
(Page 11)
¥ Utilizes masonry fireplaces with a cross section of 28" to 144"
¥ Provides okay draft
¥ Easiest to install
¥ Requires insulation (see "Insulation Installation" on page 30
OPTIONAL EQUIPMENT REQUIREMENTS (See the back of this manual for installation instructions)
¥ Must be installed with the surround panels

INSERT INSTALLATION (CONT.) PAGE 7
INSERT PLACEMENT REQUIREMENTS (See the illustration below)
¥ The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" of the front of the insert
¥ Insert and hearth must be installed on a level, secure floor
¥ Sidewalls must maintain a minimum 15" to the insert
¥ Non-combustible side facing must extend 13 1/2" from the insert
¥ Non-combustible top facing must extend 30" above the insert (17" with mantle shield)
¥ Mantle must be a minimum 32" above the insert (19" with mantle shield)
¥ Hearth must extend 16" in front of the faceplate
¥ Hearth must extend 8" from the sides of the insert
Combustible Mantle
Sidewall
Surround
Panels
B
* Measure from faceplate, does
not include the distance the insert
sticks out on the hearth (4 3/4").
**Total hearth width must be at
least 45 1/4"
Masonry
Fireplace
15"
13 1/2"
30"
17"
32"
19"
16"
8"
Minimum
Clearances
A Sidewall to Insert
B Side Facing
C Top Facing
With mantle shield
D Mantle to Insert
With mantle shield
E Hearth (Front)*
F Hearth (Side)**
F
Measure side
clearances
from here.
A
E
Non-Combustible
Facing
C
D
HEARTH REQUIREMENTS (See the illustration above)
¥ Must extend 16" in front of the insert and 8" on both sides (total of 20 3/4" deep by 45 1/4" wide)
¥ Must be non-combustible and at least .018" thick (26 gage)
INSERT SIZE REQUIREMENTS
* Older model panels may use the
heightened yoke, adding 7/8" to
the height. Furthermore,
additional room is needed to align
the pipe on positive and direct
connect installations.
Minimum
Fireplace Size
E
D
C
A
B
F
A Height* (front)
B Height* (rear)
C Width (front)
D Width (rear)
E Depth
F Hearth**
Masonry
Fireplace
21 3/4"
21 3/4"
29 1/4"
291/4"
15 3/4"
4 3/4"
** Does not include the required
16" of floor protection in front.

PAGE 8INSERT INSTALLATION (CONT.)
MASONRY FIREPLACE REQUIREMENTS
¥ Chimney must have a clay tile liner or a stainless steel liner (positive connection)
¥ Entire fireplace, including chimney, must be clean and undamaged. Any damage must be
repaired prior to installation of the insert
¥ Chimney height: 15' minimum; 33' maximum.
¥ Entire fireplace, including chimney, must meet local building requirements
Drafting
Performance
This appliance relies upon natural draft to operate. External forces, such as wind,
barometric pressure, topography, or factors of the home (negative pressure from exhaust
fans, chimneys, air infiltration, etc.), may adversely affect draft. Travis Industries can
not be responsible for external forces leading to less than optimal performance.
LEVELING BOLT INSTALLATION
Inside the accessory pack are a pair of leveling bolts used to level the insert if the fireplace has a
stepped-up hearth. To install, raise the rear of the insert up and insert the leveling bolts into the holes in
the rear corners of the insert. Screw the bolts down until they extend the same height as the hearth steps
up. After the insert is installed, fine-tune the leveling bolts to level the insert (see the illustration below).
This distance is the
hearth step-up.
The leveling bolts
should stick out
this far from the
base of the insert.
Fireplace
Hearth
The leveling bolts
go into the holes in
the outer rear of the
insert baseplate.
BLOWER INSTALLATION
The included blower is fragile and should be installed last (see directions below).
Control Box
Remove the two screws
here with a 3/8" nutdriver.
Plug the
blower
into a
110 volt
grounded
outlet.
Replace the two screws
and tighten.
Center the blower
underneath the ashlip. Lift
up on the blower so it tucks
up underneath the ashlip.
1.
4.
3.
2.

INSERT INSTALLATION (CONT.) PAGE 9
BLOCK-OFF PLATE INSTALLATION
Whenever this appliance is installed with a direct connection a block-off plate, or other non-combustible
seal-off device (e.g. damper adapter), will need to be installed. This device is used to seal the chimney,
insuring no smoke enters the home and providing the chimney system with a seal to provide greater
draft. The directions below detail the steps for construction and installation of a block-off plate.
1. Determine a location for the block-off plate at the top of the firebox below the damper area
(make it high enough to allow installation of the connection pipe). The location should be level
and in an area where it can be mounted easily. Measure the width at the rear ("A") and front
("B") of the firebox at the height where the block-off plate will be installed (see the illustration
below). Then measure the depth of the location where the block-off plate will be installed ("C").
2. Make a cardboard template of the measurements, but add a 2" flange to each side. This flange
will be used to mount the block-off plate to the inside of the firebox. Bend the flanges
downwards on the template and place it inside the fireplace. If the template fits correctly in its
planned location, go to the next step. If it does not, make a new template with the appropriate
corrections until it fits correctly.
3. With the template in place, mark the location that is centered in the fireplace and 10 1/4" back
from the fireplace opening. This location approximates the center of the flue when the insert is
in place (a slight offset may occur based upon insert and block-off plate placement). Remove the
template and cut a 6 1/4" diameter hole centered on this mark.
4. Make the block-off plate of 24 gage or thicker steel to match the template. Drill two holes in
each flange for mounting the plate.
5. Mount the block-off plate using the appropriate screws. Masonry screws must be used for
mounting a block-off plate in a masonry fireplace.
6. Insulate the block-off plate using high-temperature fiberglass insulation (KaowoolÒor
equivalent) and furnace cement (allow the cement to dry for at least 24 hours before burning).
7. After placing the appliance and installing the pipe through the block-off plate, use high-
temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and
block-off plate.
Firebox
AC
B
The center of
the flue is 10
1/4" back from
the fireplace
opening.
Damper Measurement
"A"
Measurement "B"
2" Flanges
(for attaching
the block-off
plate)
Measurement
"C"
The center of the flue is 10 1/4" back from
the fireplace opening (6 1/4" in diameter).
Block-Off Plate Template

PAGE 10 INSERT INSTALLATION (CONT.)
INSERT WITH
POSITIVE
CONNECTION
NOTE:
Most factory-
built chimney
manufacturers
make stainless
steel chimney
liners, either
flexible or
rigid. This
provides a
wide variety of
installation
options. Make
sure to follow
the
manufacturer's
instructions for
installation
and support.
The liner must be
stainless steel
connector or flexible
vent. Follow the liner
manufacturer's
insturctions for
installation and
support.
Remove damper
or wire it open
Airtight Insulated
Clean-Out
Combustible Mantle
NOTE: This installation may be
used with a masonry fireplace
only. The requirements in the
section "Masonry Fireplace
Requirements" must be fulfilled
prior to installation.
Flue Liner
See the section "Insert
Placement Requirements" for
minimum clearances and
hearth required.
Cap (prevents water
from entering)
Install a non-combustible
cover plate to prevent water
from entering the chimney
Surround Panels
Notch the first
connector to
accommodate
the bypass rod.
INSERT WITH
DIRECT
CONNECTION
(MASONRY
FIREPLACE)
NOTE:
Direct
connections
require
installation of
an airtight
block-off plate
or damper
adapter (see
the section
"Block-off
Plate
Construction"
for details on
constructing
and installing a
block-off
plate).
Block-off plate or
damper adapter
Remove damper
or wire it open
Airtight
Insulated
Clean-Out
Stainless steel
chimney connector
must Extend 1' past
the block-off plate
or to the flue liner
Combustible Mantle
NOTE: This installation may be used
with masonry fireplaces only. The
requirements in the section "Masonry
Fireplace Requirements must be
fulfilled prior to installation.
Flue Liner
See the section
"Insert Placement
Requirements" for
minimum clearances
and hearth required.
Surround Panels
Notch the connector
to accommodate the
bypass rod.

INSERT INSTALLATION (CONT.) PAGE 11
INSERT WITH
FACE SEAL
CONNECTION
NOTE:
Face seal
connections
require
installation of
the surround
panels and
insulation (see
the section
"Surround
Panels
Installation"
on page 29).
Remove damper
or wire it open
Airtight Insulated
Clean-Out
Combustible Mantle
NOTE: This installation may be
used with a masonry fireplace
only. The requirements in the
section "Masonry Fireplace
Requirements" must be fulfilled
prior to installation.
Flue Liner
See the section "Insert
Placement Requirements"
for minimum clearances
and hearth required.
Surround Panels with
insulation (see "Surround
Panels" installation
instructions in the back of
the manual)
NOTE: It is
recommended your
chimney have a
minimum 28 and a
maximum of 144
square inch
cross-sectional area
to use a face seal
connection, otherwise
your chimney maynot
have sufficient draw
for the fireplace insert
to operate correctly.

PAGE 12 OPERATING YOUR APPLIANCE
SAFETY NOTICE:
If this appliance is improperly operated , a house fire may result. For your safety,
read the directions below and the Safety Precautions listed on pages 2 and 3 prior
to operating this appliance.
¥ If you have any questions regarding the operation of this appliance, contact your dealer.
!Building a fire in disregard of the information provided in this section can cause permanent damage
to your appliance and void your warranty.
!Never use gasoline, lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start of
"freshen up" a fire in this appliance. Keep these liquids well away from the appliance.
!Keep furnishings and other combustible materials away from the appliance.
PAINT CURING
The paint on this stove cures under heat. Start a small fire and burn at a low rate for the first fire. You
will notice fumes and smoke from the paint curing and oil burning off the steel. This is normal. We
recommend you open windows to vent the room.
ASH REMOVAL
Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should
be placed on a noncombustible floor or on the ground, away from all combustible materials, pending
final disposal. Ashes should be retained in the closed container until all cinders have thoroughly cooled.
LOCATION OF CONTROLS
Slide out to close
down the amount
of air into the
firebox, for a
slower rate
of burn
DOOR HANDLE
AIR CONTROL
Slide in to allow
more air into the
firebox, for a
faster rate of
burn
1.
2.
To open, turn the handle
counter-clockwise and
swing the door forward.
BYPASS
CONTROL
Pull the bypass out for loading & starting.
Push the bypass in during burning.
¥ Do not open the door when the air control is closed. This may result in a sudden flash of flames as
the fire ignites with oxygen. However, this appliance has been designed to reduce this possibility.
¥ The controls become hot during operation Ð use a glove or other device if necessary.
¥ Open the door for refueling only, do not operate with the door open or removed.
Approximate Air Control Settings: Overnight Burn ..................... Fully out to 9/32" open
Medium Burn........................ 9/32" open to 5/16" open
Medium High Burn............... 5/16" open to 7/16" open
High Burn.............................. 7/16" open to pushed fully in

OPERATING YOUR APPLIANCE (CONTINUED)PAGE 13
Bypass Control
The bypass control is centered along the top of the appliance and is operated by pushing or pulling the
control in or out. When the control is completely pulled out, the bypass allows the smoke to go directly
up the flue, creating more draft for starting the appliance or reloading. When it is pushed in, the smoke
must go around the baffle which utilizes secondary combustion and makes the appliance more efficient
(see the illustration below).
Bypass Pushed In-
Used for Normal Operation
(Utilizes Secondary
Combustion)
Bypass Pulled Out-
Used for Starting
and Re-Loading
LEARNING TO BURN YOUR APPLIANCE
Using a wood-burning appliance takes some getting used to. Once you become accustomed to operating
your appliance, you will be able to start a hot fire quickly, adjust the heat output precisely, and obtain
overnight burns easier. Experienced wood burners may not need the information below, but may be able
to re-affirm their skills by reading the following. The better you understand your appliance, the more
rewarding you will find it.
How to Start a Hot Fire Quickly
Your wood-burning appliance acts much like an engine - before it will work at its best, it needs to reach
a high temperature. The most common mistake in starting a fire is to use too little kindling, closing the
bypass too soon, or turning the air control down too early. For good results, YOU MUST OBTAIN AN
INTENSE FIRE BEFORE CLOSING THE AIR CONTROL DOWN. The steps below detail one
method for starting a fire.
1. Pile several pieces of kindling on top of newspaper or a fire starter in the center of the firebox (it
is better to have too much kindling than not enough). Place two medium sized pieces of wood on
either side of kindling laying front to back.
2. Make sure the air control is fully open (push all the way in) and the bypass opened (pull all the
way out). Start the newspaper or fire starter. Note: you may want to crack the door during
starting to allow for more air.
3. Allow the kindling to start and burn. Then place another medium size piece of wood on top of
the burning kindling so that it straddles the two medium pieces and close the door. This
arrangement takes advantage of the air inlet located in the center under the door to feed the fire
with adequate oxygen. You may notice the flames burning from the front to the back.
4. Let the fire burn at least 15 minutes before closing the bypass. Wait at least 30 minutes or until
the appliance is fully hot before closing the air control down.
4.1. 2. 3.

PAGE 14 OPERATING YOUR APPLIANCE(CONTINUED)
How to Reload Your Appliance
When reloading your appliance, you can avoid smoke entering the room by following the steps below:
1. Push the air control all the way in so the fire starts to burn quickly, helping draft.
2. Pull the bypass out all the way and wait 30 seconds to establish a strong draft.
3. Open the door one inch and let air enter the appliance for a few seconds.
4. Carefully place the new wood on top of the existing fire. Close the door and shut the bypass by
pushing it all the way in. Let the fire burn on high for at least 20 minutes before turning it down
Ð this will reduce creosote build-up.
AIR CONTROL
1.
Open the door 1"
and let air enter
the appliance for
a few seconds
4.3.
BYPASS
CONTROL
2.
How to Adjust the Heat Output Precisely
One complaint from wood-burning appliance owners is controlling the heat output to obtain a consistent
room temperature. The reason for this is the inherent lag time between adjusting the air control and the
change in heat output. Simply put, if you turn a hot appliance down now, it will continue to put off high
amounts of heat for an additional 15 minutes. To obtain consistent room temperature, think ahead.
When the room is starting to warm, and is almost up to the right temperature, turn the appliance down.
If you utilize an optional blower, turn it on and off to increase or decrease room temperature. If you find
the appliance must be turned down often, burn smaller, more intense fires instead. Although this means
more reloadings, it will reduce creosote build-up and give a more consistent heat output.

OPERATING YOUR APPLIANCE (CONTINUED)PAGE 15
How to Obtain an Overnight Burn
An overnight burn of 10 hours may be obtained with a small amount of coals left over in the morning if
the right steps are taken.
1. Establish a hot fire.
2. Fill the appliance with large pieces of wood, preferably hardwoods like oak or maple.
3. Let the wood burn on high for 20 to 30 minutes to allow the new pieces of wood to catch fire and
burn off any moisture.
4. Pull the air control out to a low setting. HINT: You want an air control position that is the
farthest in, yet still allows coals to be left in the morning. Experiment using air control positions
that are farther and farther in until a suitable position is found.
5. In the morning, break down the coals and lay kindling and small pieces of wood on top of the
coals to re-establish the fire. NOTE: Even the smallest amount of coals can start a new fire
easily because of all the heat energy stored in the firebrick. If there are no coals left, yet the
appliance is hot, you will find starting a new fire will be much easier and the appliance will start
giving off heat much quicker than if started cold.
Let the appliance burn at least 20 minutes on
high after loading. This allows the appliance to
reach the most efficient operating temperature.
Even the smallest amount of
coals can re-start the appliance.
Good Burning Habits
Increased efficiency, reduced emissions, and less creosote are the rewards of good burning habits.. The
items below list good habits to establish with your new appliance.
¥ Get the appliance hot before turning it down
¥ Use smaller pieces of wood during start-up and high burns to increase temperature
¥ Use larger pieces of wood for overnight or sustained burns
¥ Stack the wood tightly together to establish a longer burn
¥ Leave a bed of ashes (1/2" deep) to allow for longer burns
¥ Be considerate of neighbors & the environment: burn dry wood only
¥ Burn small, intense fires instead of large, slow burning fires when possible
¥ Learn your appliance's operating characteristics to obtain optimum performance
NOTE: A stove thermometer gives you a good indication of how hot your appliance is burning when
placed directly on top of the appliance. Low burn is approximately 300 degrees F., medium
burn 500 to 600 degrees F., and high burn 700 to 800 degrees F.

PAGE 16 OPERATING YOUR APPLIANCE(CONTINUED)
BLOWER OPERATION
The blower assists the convection chamber in distributing heat to your home. The directions below
detail the options you have with the blower and the best method for operation.
What turns the blower on
The blower includes a heat-sensing device that does not allow the blower to turn on until the appliance is
up to temperature. Once up to temperature, the blower will operate at the speed determined by the
position of the blower knob (see the illustration below). The blower shuts off once the appliance cools.
BLOWER KNOB
OFF
Turn the knob all the
way counter-clockwise
to turn off.
HIGH
Turn the knob
clockwise from the off
position until it clicks.
LOW
Turn the knob all
the way clockwise
to turn to low.
How to Use the Blower to Regulate Heat
Turn the blower to high if the room needs heat and the appliance is up to temperature. When the room
has reached a high enough temperature, turn the blower off to stop the heat transfer. Used in
conjunction with the air control, a steady temperature can be achieved.

OPERATING YOUR APPLIANCE (CONTINUED)PAGE 17
A WORD ABOUT WOOD
This appliance is designed to burn natural cord wood with high efficiencies and low emissions. With
properly dried wood, you will fully realize the heating and clean-burning potential of our high-
technology appliance. With poor wood, this high-technology appliance will become much less efficient
and produce more emissions. Read on to find out more about the type of fuel you should use.
The Drier the Better
The most common mistake made by
wood-burners is using wet, green, or
un-seasoned fuel. Ask any
experienced wood-burner, and he or
she will tell you the importance of
dry wood. The reason is this: wet,
green, or un-seasoned wood still has
water in it. When the wood burns it
must use its heat energy to evaporate
the water. This robs your home of
heat (it also leads to greater smoke
and creosote due to lesser firebox
temperatures). Dry wood usually has
cracks in the grain. It will also be
lighter and when two pieces are
knocked together a crisp "knock" will
be heard, not a dull "thud". When
burning green, wet, or unseasoned
wood you may notice difficulty in
lighting, and water bubbling out of
the grain when it becomes hot.
More Smoke
& Creosote
Less Smoke
& Creosote
More Heat
Less Heat
Wet Wood
Leads
To
Leads
To
Leads
To
Leads
To
Dry Wood
How to Dry and Store Wood
Aging is the only economical method for drying wood. Follow the steps below to dry and store wood:
1. Make sure the wood is split into quarters and is no longer than 18" long (Hint: if you cut trees in
summer, leave the leaves on for a week, this will draw moisture from the wood to dry it quicker).
2. Stack the wood in loose piles that are covered and off the ground (this is to allow air to pass over
each piece of wood Ð promoting faster drying) If no shelter is built, place clear polyethylene
plastic over the wood (at an angle to allow moisture to run off). Let dry for at least one year.
3. Store the wood in a dry location, preferably outside to prevent insects and dirt from entering the
home. When needed, move small loads inside where the added heat will promote further drying.
Keep the
wood off
the ground
to increase
air flow
Cover with 4 mil
Polyethylene Air Flow
Air Flow
Air Flow
Prevailing
Winds
Stack the
wood
loosely to
allow for
air flow
between
the
pieces
Cut the wood to 18"
or less lengths and
chop into quarters
before stacking

PAGE 18 OPERATING YOUR APPLIANCE(CONTINUED)
A WORD ABOUT WOOD (CONTINUED)
Constructing a Wood Shed
The drawing to the right details the
construction of an inexpensive wood shed
that will promote drying, increasing the
heat output from your wood.
3' Depth
8' Width
Sheet Metal Roofing
2x4 Purlins
4x4x2 Posts Spaced 8' Apart
2x6x12 Rafter
Siding and Girts
(Optional)
2x8x8' Girder
What Type of Wood is Best
Choosing the kind of firewood to burn in your appliance depends on what is available to you.
Softwoods, such as pine or fir ignite and burn quicker, but require more frequent loadings and are less
suited for overnight burns. For longer burns, with less frequent loadings, we recommend harder woods
such as oak or maple. The chart below details the BTU (heat) output of the various species. Note the
higher BTU output of the harder woods. The best arrangement is to have softwoods for starting and
immediate heating and hardwoods for overnight and sustained burns.
SPECIES
(20% moisture)
LBS./CORD
(Approximate)
BTU's/CORD
(Approximate)
Hours per Cord at 40,000 BTU's per Hour
(Approximate)
ALDER 2540 19,050,000 476
APPLE 4400 33,000,000 825
ASH 3440 25,800,000 645
BIRCH 3040 22,800,000 705
CEDAR 2060 15,450,000 386
COTTONWOOD 2160 16,200,000 405
DOGWOOD 4320 31,725,000 793
ELM 2260 16,950,000 423
FIR, DOUGLAS 2970 22,275,000 556
HEMLOCK 2700 20,250,000 506
MAPLE 3200 24,000,000 600
OAK, RED 3680 27,600,000 690
OAK, WHITE 4200 31,500,000 787
PINE 2250 16,875,000 421
REDWOOD 2400 18,000,000 450
SPRUCE 2240 16,800,000 420
How to Buy Wood
Wood is sold by the cord (4' wide by 4' high by 8' long). Buy wood in the spring and summer, when
prices are lower and it will have plenty of time to dry. If buying in winter, have the wood moisture
tested (test several pieces). You will receive up to 25% more heat from a cord of dry wood than from
wet or green wood. Rotate your wood so as to allow for the maximum drying time for all pieces.
Don't Burn Wood Scraps, Garbage, Paper, Wax Logs, Coal, Etc.
Wood scraps from construction are typically chemically treated, making them difficult to burn and
dangerous due to emitting chemicals. The same holds true for garbage, solvents, driftwood containing
salt, cardboard, and colored paper. Coal and wax impregnated logs burn especially hot, creating a
possible safety hazard. In addition, all the aforementioned items may create excessive creosote.