Travis Industries Flush Wood Plus User manual

Flush Wood Plus Insert
(Rectangular)
Owner's Manual
Masonry Fireplace Insert
Zero-Clearance (Metal) Fireplace Insert
Save these instructions for future reference
SAFETY NOTICE:
If this appliance is not properly installed, a house fire may
result. For your safety, follow the installation directions.
Contact local building or fire officials about restrictions and
installation inspection requirements in your area.
Travis Industries, Inc.
12521 Harbour Reach Drive
Mukilteo, WA 98275
www.travisproducts.com
Copyright 2015, T.I.
$10.00 100-01259
4150520 Listed
Tested to: U.L. 1482 & ULC S628

2 Introduction
© Travis Industries 100-01259 4150520
Introduction
We welcome you as a new owner of a Flush Wood fireplace insert. In purchasing a Flush Wood fireplace
insert you have joined the growing ranks of concerned individuals whose selection of an energy system
reflects both a concern for the environment and aesthetics. This insert is one of the finest appliances the
world over. This manual will explain the installation, operation, and maintenance of this appliance.
Please familiarize yourself with the Owner's Manual before operating your appliance and save the
manual for future reference. Included are helpful hints and suggestions which will make the installation
and operation of your new appliance an easier and more enjoyable experience. We offer our continual
support and guidance to help you achieve the maximum benefit and enjoyment from your appliance.
Important Information
No other Flush Wood fireplace insert appliance has
the same serial number as yours. The serial number
is stamped onto the label on the back of the
appliance.
This serial number will be needed in case you require
service of any type.
Model: Flush Wood Plus
Serial Number:
Purchase Date:
Purchased From:
Register your warranty online at:
traviswarranty.com
Or, mail your warranty card to:
Travis Industries House of Fire
12521 Harbour Reach Drive
Mukilteo, WA 98275
Save Your Bill of Sale.
To receive full warranty coverage, you will
need to show evidence of the date you
purchased your heater. Do not mail your Bill
of Sale to us.
We suggest that you attach your Bill of Sale
to this page so that you will have all the
information you need in one place should the
need for service or information occur.

Table of Contents 3
© Travis Industries 100-01259 4150520
General Information
Introduction & Important Information.......................... 2
Safety Precautions..................................................... 4
Features & Specifications .......................................... 6
Fireplace Insert Installation
Planning The Installation............................................ 7
Preparation for Installation.................................... 7
Additional Accessories Needed for Installation..... 7
Installation Considerations ................................... 7
Additional Requirements for Canada.................... 7
Fireplace Requirements............................................. 8
Fireplace Altered Tag................................................. 8
Insert Placement Requirements................................. 9
Hearth Requirements................................................. 9
Masonry Fireplace Requirements .............................. 9
Zero-Clearance (Metal) Fireplace Requirements....... 10
Drafting Performance................................................. 10
Insert Rollers.............................................................. 11
Flue Installation.......................................................... 11
Surround Panel Installation........................................ 12
Face Installation......................................................... 12
Re-Routing the Electrical Cord to the Left Side.......... 13
Insert with Positive Connection.................................. 14
Insert with Direct Connection (Masonry Fireplace)..... 14
Operating Your Appliance
Safety Notice.............................................................. 15
Before Your First Fire................................................. 15
Opening the Door....................................................... 15
Bypass Operation....................................................... 17
Starting a Fire ............................................................ 17
Adjusting the Burn Rate............................................. 19
Ash Removal.............................................................. 20
Blower Operation ....................................................... 21
Re-Loading the Stove ................................................ 21
Overnight Burn........................................................... 21
Normal Operating Sounds.......................................... 21
Hints for Burning........................................................ 22
Selecting Wood.......................................................... 22
Troubleshooting ......................................................... 23
Maintaining Your Appliance
Daily Maintenance...................................................... 25
Remove Ash .............................................................. 25
Clean The Glass........................................................ 25
Monthly Maintenance................................................. 26
Door and Glass Inspection......................................... 26
Check For Creosote Buildup...................................... 26
Yearly Maintenance ................................................... 27
Touch Up Paint.......................................................... 27
Blower Cleaning......................................................... 27
Firebrick and Baffle Inspection................................... 27
Door Parts.................................................................. 28
Replacing the Glass................................................... 28
Replacing the Door Gasket........................................ 28
Blower and Electrical Parts ........................................ 28
Firebox Parts.............................................................. 28
Baffle Removal and Replacement.............................. 29
Air Tube Removal and Replacement ......................... 30
Brick Removal & Replacement .................................. 31
Warranty....................................................................... 32
Listing Information.................................................... 34
Index.............................................................................. 36

4 Safety Precautions
© Travis Industries 100-01259 4150520
The viewing door must be
closed and latched during
operation.
Smoke from this appliance may
active a smoke detector when
the door is open.
Never block free airflow through
the air vents on this appliance.
Gas
Gasoline or other flammable
liquids must never be used to
start the fire or "Freshen Up" the
fire. Do not store or use
gasoline or other flammable
liquids in the vicinity of this
appliance.
This appliance is designed and
approved for the burning of cord
wood only. Do not attempt to
burn any other type of fuel other
than cord wood in this
appliance, it will void all
warranties and safety listings.
ASHES
Ashes must be disposed in a
metal container with a tight lid
and placed on a non-
combustible surface well away
from the home or structure.
Do not touch the appliance while
it is hot and educate all children
of the danger of a high-
temperature appliance. Young
children should be supervised
when they are in the same room
as the appliance.
36"
Keep furniture, drapes, curtains,
wood, paper, and other
combustibles a minimum of 36"
away from the front of the
appliance.
This appliance must be properly
installed to prevent the
possibility of a house fire. The
instructions must be strictly
adhered to. Do not use
makeshift methods or
compromise in the installation.
Ok
Contact your local building
officials to obtain a permit and
information on any installation
restrictions or inspection
requirements in your area.
Notify your insurance company
of this appliance as well.
Inspect the chimney connector
and chimney at least twice
monthly and clean if necessary.
Creosote may build up and
cause a house fire.
Do not connect this appliance to
any chimney serving another
appliance.
Type
HT Clay
Liner
This appliance must be
connected to a listed high
temperature (UL 103 HT)
residential type chimney or an
approved masonry chimney with
a standard clay tile, or stainless
steel liner.

Safety Precautions 5
© Travis Industries 100-01259 4150520
Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
Do not place clothing or other
flammable items on or near this
appliance.
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Never try to repair or replace
any part of this appliance unless
instructions are given in this
manual. All other work must be
done by a trained technician.
Do not make any changes or
modifications to an existing
masonry fireplace or chimney to
install this appliance.
This wood heater has a
manufacturer-set minimum low
burn rate that must not be
altered. It is against federal
regulations to alter this setting or
otherwise operate this wood
heater in a manner inconsistent
with operating instructions in this
manual.
Maintain the door and glass seal
and keep them in good
condition.
Do not operate this heater with
broken or missing glass.
Avoid placing wood against the
glass when loading. Do not
slam the door or strike the glass.
Overfiring the appliance may
cause a house fire. If a unit or
chimney connector glows, you
are overfiring.
This
Manual
Do not throw this manual away.
This manual has important
operating and maintenance
instructions that you will need at
a later time. Always follow the
instructions in this manual.
Do not use a grate or other
device to elevate the fire off of
the firebox floor. Burn the fire
directly on the bricks.
Travis Industries, Inc. grants
no warranty, implied or
stated, for the installation or
maintenance of your
appliance,and assumes no
responsibility of any
consequential damage(s).
Smoke and CO Detectors: Make sure your home has a working smoke detector, especially near any bedrooms. We
recommend having a smoke and/or CO detector in the same room as the wood heater for additional safety.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of combustion of such
fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6

6 Stove Installation (for qualified installers only)
© Travis Industries 100-01259 4150520
Installation Options
Masonry Fireplace Insert
Zero-Clearance (Metal) Fireplace Insert
Features
2.2 Cubic Foot Firebox Volume
Single Operating Control
Accepts Logs Up to 24" Long
Steel Plate Construction (Up to 5/16")
Heavy Duty Refractory Firebrick
Standard High-Tech Blower
Heating Specifications
Approximate Maximum Heating Capacity (in square feet)* 1,200 to 2,000
Maximum Burn Time Up to 10 Hours
* Heating capacity will vary depending on the home's floor plan, degree of insulation, and the outside
temperature. It is also affected by the quality and moisture level of the fuel.
This model was not tested for efficiency however it is assigned a default efficiency of 63% by the EPA
under previous subpart AAA. Efficiency of this wood heater will be affected by the operational burn rate
and the moisture content of the wood used as fuel.
Dimensions
6-3/8"
(162mm)
450 Lbs. (200 Kg)
6" (153mm) Dia.
19"
(483mm)
21-1/2"
(547mm)
a
b
28-7/8" (734mm)
19-3/4"
(502mm)
18-7/8"
(480mm)
10"
(254mm)
Figure 1
(a) Measure clearances from base of insert (b) Fireplace Opening
Emissions
This heater meets the 2015 U.S. EPA’s crib wood emission limits for wood heaters sold after May 15,
2015. Tested to Method 28, 5G1 this heater has been shown to deliver heat at rates ranging from 12,100
to 29,600 BTU/hr and an emission value of 4.4g/h.

Fireplace Insert Installation (for qualified installers only) 7
© Travis Industries 100-01259 4150520
SAFETY NOTICE:
Please read this entire manual before you install and use your new room heater. Failure to
follow instructions may result in propertydamage, bodily injury, or even death. Contact
local building or fire officials about restrictions and installation inspection requirements in
your area.
Planning The Installation
We suggest that you have an authorized Travis Industries dealer install your fireplace insert. If you
install the fireplace insert yourself, your authorized dealer should review your installation plans.
Check with local building officials for any permits required for installation of this fireplace insert and
notify your insurance company before proceeding with installation.
The location of your wood heater in your home will decide how affectively the heat produced will spread
throughout your house. Attention to the home design with consideration of natural convection and air
circulation should be taken into account when choosing the placement of your heater within the home.
Preparation for Installation
Check for damage to the exterior of the fireplace insert (dents should be reported, scratches can be fixed by
applying touch up paint).
Check the interior of the firebox (replace cracked firebrick and make sure baffle is in place).
The fireplace insert can be lightened by removing the firebricks and baffle (pg 31) - replace before operation.
Additional Accessories Needed for Installation
Face
Surround Panels (see page12)
Installation Considerations
Installation Type Considerations
Insert with Positive Flue (Full Reline) – Required in Canada
(Page 14) • Utilizes existing masonry or zero clearance fireplace • Provides best draft
• Easiest to clean
Insert with Direct Connect Flue (Page 14)
NOT APPROVED IN CANADA • Masonry fireplace only • Provides good draft
• Requires fireplace block-off plate - see page 14
Additional Requirements for Canada
Do not remove bricks or mortar from existing fireplace.
This fireplace insert must be installed with a continuous chimney liner of 6” diameter extending from the fireplace
insert to the top of the chimney. The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635,
Standard for Lining Systems for Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640,
Standard for Lining Systems for New Masonry Chimneys.
Permanently seal any opening between the masonry of the fireplace and the facing masonry.
Fireplace insert, or surround panels, may be removed to inspect fireplace insert and fireplace.
Ash Guard
The included ash guard prevents ash from exiting the door opening.
It is shipped detached to prevent damage during shipping. Install the ash guard as shown below. Note how the horizontal tab fits in front of the door opening.

8 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01259 4150520
Fireplace Requirements
Figure 2 shows the minimum size requirements for the type of fireplace used.
a
ce
f
b
d
h
i
j
g
Non-Combustible Hearth
Combustible Mantel
Non-Combustible Facing
Minimum
Fireplace Size Masonry Fireplace Z.C. (Metal) Fireplace
a Height (front) 21.5"
547mm 21.5" 547mm
b Height (rear) 19.75"
502mm 19.75" 502mm
c Width (front) 30.875” *
(785mm) 30.875” ** (785mm)
d Width (rear) 18.875”
(480mm) 20.875” ** (531mm)
e Depth *** 19”
(483mm) 20" ** (508mm)
f Hearth Depth
(includes insert
depth on hearth
plus required
hearth extension)
16"
407mm (US)
- - - - - - - - - - - -
18”
458mm (Canada)
16"
407mm (US)
- - - - - - - - - - - -
18”
458mm (Canada)
g Hearth Width 44.875"
1140mm 44.875" 1140mm
h Facing Width 46.875"
1191mm 46.875" 1191mm
i Facing Height 39"
991mm 39" 991mm
j Mantel Height 41.5"
1055mm 41.5" 1055mm
Figure 2 * Includes 2”(51mm) for power cord installation.
** 1” (26mm) Clearance to fireplace walls is required for ZC Fireplaces.
Fireplace Altered Tag
Attach the "This fireplace has been altered..." plate to the fireplace (use two screws or other suitable
method). You may wish to place it in a location where it will be covered by the surround panels.

Fireplace Insert Installation (for qualified installers only) 9
© Travis Industries 100-01259 4150520
Insert Placement Requirements
The insert must be placed so that no combustibles are within, or can swing within (e.g. drapes,
doors), 36" (915mm) of the front of the insert (Figure 3 “q”).
Insert and hearth must be installed on a level, secure floor
The minimum clearances, facing, and hearth requirements in Figure 3 must be met. Follow the
clearances for the type of fireplace being used – (masonry or zero-clearance-metal).
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Side
Wall
Combustible Mantel
Combustible Top Facing
Non-Combustible
Hearth
Facing
q
l
k
p
x
o
n
m
Minimum
Clearances Masonry Fireplace Z.C. (Metal) Fireplace
k Sidewall 9"
229mm 9" 229mm
l Side Facing
(non-
combustible)
9"
229mm 9" 229mm
m Top Facing
(non-
combustible)
39"
991mm 39" 991mm
n Mantel
(combustible) 41.5"
1055mm 41.5" 1055mm
o Front Hearth
(does not
include insert
extension “x”)
16"
407mm (US)
- - - - - - - - - - -
18”
458mm
(Canada)
16"
407mm (US)
- - - - - - - - - - -
18”
458mm
(Canada)
p Side Hearth 8"
204mm 8" 204mm
q Front of Insert 36"
915mm 36" 915mm
x Extension Onto
Hearth 0"
0mm 0" 0mm
Figure 3
Hearth Requirements
Must extend 16" (USA) or 18” (Canada) in front of the insert and 8" on both sides.
Must be non-combustible and at least .018" thick (26 gauge)
Masonry Fireplace Requirements
Chimney must have a clay tile liner or a stainless steel liner (positive connection).
Entire fireplace, including chimney, must be clean and undamaged. Any damage must be repaired
prior to installation of the insert.
Chimney height: 15' (4.5M) minimum; 33' (10M) maximum (measured from base of insert).
Entire fireplace, including chimney, must meet local building requirements.
The fireplace insert must be placed on a masonry hearth built to UBC standards.

10 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01259 4150520
Zero-Clearance (Metal) Fireplace Requirements
Must be manufactured by one of the following manufacturers:
• Marco • Majestic • Heatilator • Preway • Tempco • Superior
• Heat N Glo • Lennox • Martin • Monesson
Entire fireplace, including chimney, must meet local building requirements
Chimney height: 15' minimum; 33' maximum.
The damper ("A") and grate ("B") must be removed (see illustration below). The smoke shelf ("C"),
internal baffles ("D"), screen ("E"), and metal or glass doors ("F") may be removed (if applicable).
The masonry lining ("G"), insulation ("H"), and any structured rigid frame members (metal sides, floor,
door frame, face of the fireplace, etc. – "I") may not be removed or altered
C
B
F
I
D
E
A
G
H
The chimney on the ZC fireplace must be listed per UL 127 or ULC 610-M87 for all installations. Any
thermal protection component of the fireplace or chimney must remain in place. The fireplace and
chimney must be inspected prior to installation. A NFPA 211 Level II inspection is recommended.
Repairs must be made prior to insert installation. The base of the fireplace must be structurally
sound and able to support the weight of the insert.
The stainless steel liner must be 6” diameter and extend the full height of the chimney (also called a
positive connection or full re-line). This liner must meet type HT (2100°F) requirements per UL 1777
(USA) or ULC S635 with “0” clearance to masonry (Canada). The liner must be attached to the insert
flue collar and to the top of the existing chimney.
We recommend using the listed Travis ZC Liner Kit from Duravent (SKU 98900046, 47, or 48). If you
do not use this kit, you must use the original ZC chimney cap.
The liner support and cap at the top of the chimney must not reduce air flow for the existing air-cooled
chimney system. The Travis ZC Liner Kit includes a cap that meets this provision.
To prevent air from passing up the ZC fireplace chimney (the gap between the liner and chimney) we
recommend sealing the area near the damper. Use non-combustible material to seal this area (non-
backed fiberglass insulation or kaowool).
The convection air channel on the fireplace must not be blocked. Do not block any louvers, grills, or
air passages on the front of the fireplace.
Entire fireplace, including chimney, must meet local building requirements. Permits may be required
for installation. Final approval is contingent upon the authority having local jurisdiction. Inform you
insurance agent of this fireplace insert.
Drafting Performance
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your
chimney depends on the length of the chimney, local geography, nearby obstructions and other factors.
Too much draft may cause excessive temperatures in the appliance and may damage the heater.
Inadequate draft may cause backpuffing into the room and `plugging' of the chimney. Inadequate draft
will cause the appliance to leak smoke into the room through appliance and chimney connector joints. An
uncontrollable burn or excessive temperature indicates excessive draft.

Fireplace Insert Installation (for qualified installers only) 11
© Travis Industries 100-01259 4150520
Insert Rollers
Two rollers are built into the back edge of the insert. This
allows the insert to be rolled into position by lifting the front
of the insert and pushing it into position (see Figure 4).
Figure 4
Leveling Bolt Installation
MASONRY NOTE: Place a metal plate below the
bolts on masonry fireplaces to prevent damage to the
floor brick.
Two leveling bolts are pre-installed on the insert to
allow for proper leveling within the fireplace. To
access the bolts, remove the back corner firebricks
and cover plates (see Figure 5 “a” and “b”) The bolts
are pre-threaded to a weld-nut on the base of the
insert. Use a 3/4” socket wrench to screw the bolts
down (clockwise) until the insert is level (see “c”).
SEALING THE COVER PLATE: We recommend
sealing the cover plate with furnace cement (place on
underside of cover plate).
BOLT LENGTH: The included bolts allow
approximately 1” of rise. If additional rise is required,
use a longer 1/2-13 thread bolt. Make sure the
additional bolt length does not interfere with the cover
plate.
a
b
c
Figure 5
Flue Installation
Included in the owner’s pack are
three “flue brackets” and six self-
drilling screws. Use these
components to secure the flue to the
fireplace insert.
Flue Opening
Flue (flexible or rigid)
Flue Bracket
Self-Drilling Screws
RLH Chim-Flex Starter Sections
RLH manufactures starter
sections in straight or
angled configurations to
suit your application.
They are secured from
inside the firebox, making
installation much easier.
Contact RLH for additional
details:
www.chim-flex.com

12 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01259 4150520
Surround Panel Installation
Width Height Part#
Standard Size 42" 30-1/2" 96100212
1. Before installing, the insert should be in place with the flue attached. Attach the brackets as
shown below, using the screws included in the hardware pack with the insert. Make sure the
brackets are flush with the front of the convection chamber.

2. Attachthesurroundpanelasshownbelow.
HINT: When installing the panel, route the wires through the notch on the bottom of
the panel (either side).
Face Installation
There are several face options available for this fireplace insert. Refer to the instructions included with
your face.

Fireplace Insert Installation (for qualified installers only) 13
© Travis Industries 100-01259 4150520
Re-Routing the Electrical Cord to the Left Side
The power cord is connected to the right side of the insert when it leaves the factory. It may be re-routed
to the left side following the directions below. Do this procedure before installing the surround panels.
Disconnect the molex connector and remove the power cord following the directions below.
NOTE: An additional knockout is
provided if using the insert wiring kit.
Route the power through one hole,
the rheostat through the other.
Power
Cord
Rheostat Wires
Disconnect the molex connector
leading from the power cord.
Use pliers to compress the strain relief
from the top and bottom while pulling it
out of the hole in the side of the insert.
Remove the power cord.
Leave the rheostat
wires in place.
Make sure the power cord is
disconnected prior to
conducting these steps.
Connect the power cord to the left side following the directions below.
Remove the button plug from the left side.
Re-attach the strain relief to the left side (use
pliers to compress the strain relief from the top
and bottom while pushing it into the hole).
Power
Cord
Attach the molex connector on the
power cord to the molex connector
on the left side of the insert.

14 Fireplace Insert Installation (for qualified installers only)
© Travis Industries 100-01259 4150520
Insert with
Positive
Connection
REQUIRED IN
CANADA.
The liner must be stainless
steel connector or flexible vent.
Follow the liner manufacturer's
instructions for installation and
support.
Remove damper or wire it open
Airtight Insulated
Clean-Out
Combustible Mantle
Flue Liner
See the section "Insert
Placement Requirements" for
minimum clearances and
hearth required.
Cap (prevents water from
entering)
Install a non-combustible
cover plate to prevent water
from entering the chimney
Seal the flue connection to the insert
We recommend using non-combustible
fiberglass insulation to seal the fireplace
enclosure (chimney top and bottom, and
surround panels)
Furnace
Cement
Figure 6
Insert with Direct
Connection
(Masonry
Fireplace)
NOT ALLOWED IN
CANADA.
A block-off plate or
other non-combustible
sealing device (e.g.
damper adapter) is
required. It must seal
the chimney to insure
smoke does not enter
the home while
providing the chimney
system with sufficient
draft.
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Block-off plate or
damper adapter
Remove
damper
or wire it
open
Airtight
Insulated
Clean-Out
Stainless steel chimney
connector must Extend 1'
past the block-off plate or to
the flue liner
Combustible Mantle
Flue
Liner
See the section
"Insert Placement
Requirements" for
minimum clearances
and hearth required.
Surround Panels
Figure 7

Operating Your Appliance 15
© Travis Industries 100-01259 4150520
Safety Notice
If this appliance is not properly installed, a house fire may result. For your safety, follow the installation
directions. Contact local building or fire officials about restrictions and installation inspection
requirements in your area.
Read and follow all of the warnings on pages 4 and 5 of this manual.
Before Your First Fire
Verify the Installation
Before starting the stove, verify that the stove is properly installed and all of the requirements in this
manual have been followed.
Keep all flammable materials 36" away from the front of the stove (drapes, furniture, clothing, etc.).
Curing the Paint
Follow the steps below to cure the paint (first fire):
a) Open doors and windows in the room to ventilate the heater during the
curing process.
b) Vacate the room. The fumes from the initial heating process are non-toxic
but may be unpleasant.
c) Slowly bring the heater to a medium burn (400°F/204°C) for 45 minutes.
Then increase the burn temperature to a hot burn (600°F/315°C) for an
additional 45 minutes. This will cure the paint.
Door Gasket - The door gasket might adhere to the paint on the front of the
heater. Leave the door slightly ajar for the first fire and be careful when
opening the door after the first fire.
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2 to 4 hours
Carbon Monoxide (CO) Emissions
Smoke from wood heaters contain CO. This gas is an indication of incomplete combustion and is
detrimental to the environment and to your health. The more visible the smoke, the higher the CO levels.
Burning dry wood is the most significant step you can take to reduce CO emissions. It is also important to
understand the combustion process so you can burn your heater efficiently. Read the manual thoroughly
so that you can operate your heater in the most efficient and clean manner possible.
Over-Firing the Stove
DO NOT OVERFIRE THIS HEATER: Attempts to achieve heat output rates that exceed heater design
specifications can result in permanent damage to the heater.
This stove was designed to operate at a high temperature. But due to differences in vent configuration,
fuel, and draft, this appliance can be operated at an excessive temperature. If the stove top or other area
starts to glow red, you are over-firing the stove. Shut the air control down to low and allow the stove to
cool before proceeding.
Over-firing may lead to damage of plated surfaces. If any portion of the heater glows red, it is
considered over-firing and will void the warranty.

16 Operating Your Appliance
© Travis Industries 100-01259 4150520
Opening the Door
The door becomes hot during use. Use a glove to open the door if the handle is hot.
To prevent smoke from entering the room, open the bypass before opening the door (see following
page for directions). You can also open the door a small amount and let air enter the firebox.
Rotate the handle up.
Swing the door open.
Opening the Doors
Closing the Doors
Rotate the handle down to secure
the door.
Lift the handle and close the door.

Operating Your Appliance 17
© Travis Industries 100-01259 4150520
Bypass Operation
The bypass controls the flow of smoke inside the heater. When pulled out, smoke goes directly up the
flue, creating more draft. When pushed in, the smoke goes around the baffle, utilizing the secondary
combustion and making the heater more efficient.
When starting or re-loading, pull the bypass out.
During normal operation, push the bypass in.
Bypass Pushed In
Used for normal operation
Bypass Pulled Out
Used for starting and re-loading
Use the included pull tool
to operate the bypass rod
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18 Operating Your Appliance
© Travis Industries 100-01259 4150520
Starting a Fire
Since the dawn of time man has debated the best way to start a fire. Some use the boy-scout "tee-pee",
some prefer the "tic-tac-toe" stack. Either way, review the hints and warnings below to ensure proper fire
starting.
Make sure the air control is pushed in and the by-pass pulled out. If additional air is needed, open
the doors 1/4" during the first five minutes of start-up.
Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start
or "freshen up" a fire in this stove. Keep all such liquids well away from the stove while it is in use.
DO NOT USE CHEMICALS OR FLUIDS TO START THE FIRE. DO NOT BURN GARBAGE OR
FLAMMABLE FLUIDS SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. Do not place such fuel
within space heater installation clearances or within the space required for charging and ash removal.
If using a firestarter, use only products specifically designed for stoves - follow the manufacturer's
instructions carefully.
HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. CONTACT
MAY CAUSE SKIN BURNS.
If the smoke does not pass up the chimney, ball up one sheet of newspaper, place it in the center of the
firebox and light it. This should start the chimney drafting (this eliminates "cold air blockage").
Use plenty of kindling to ensure the stove reaches a proper temperature. Once the kindling is burning
rapidly, place a few larger pieces of wood onto the fire.
Starting a “Top-Down Fire”
One particularly successful method for starting a fire is to
stack several large pieces of wood in the center of the stove
(see the illustration to the right). Then place a several wads
of newspaper in the center with kindling on top. When you
light the newspaper this “top-down” fire will burn its way to
the center, igniting the larger pieces. With some practice,
this method should work for you.

Operating Your Appliance 19
© Travis Industries 100-01259 4150520
Adjusting the Burn Rate
Use the air control slider to control the burn rate of the stove. See the illustration below for details.
Low Burn
(air control closed)
High Burn
(air control open)
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Use the air control to
change the burn rate.
Approximate Air Control Settings:
Overnight Burn Pulled Fully Out to 1/32" In
Medium Burn 1/32" to 1/16" In
Medium High Burn 1/16" to 3/16" In
High Burn 3/16" to Pushed All the Way In
The air control becomes hot during operation - use gloves or a tool to prevent burns.
The air control may take several minutes to influence the burn rate. When making adjustments, you
may wish to let the stove burn for 10 minutes to gauge performance.

20 Operating Your Appliance
© Travis Industries 100-01259 4150520
Understanding Your Heater’s Combustion System
This heater uses a dual combustion system detailed below:
Primary Combustion: This is the combustion (fire) that takes place directly on the wood. Primary combustion
determines how fast the fire burns. Air for primary combustion is supplied through the air control. When you
adjust the air control you control the amount of air that reaches the fire and creates primary combustion. The air
control supplies air to the air wash (the air holes above the door opening – used to help clean the glass) and
through the pilot orifice (center bottom of the door opening). By using the air control, and supplying air through
these two openings, you control primary combustion.
Secondary Combustion: This is the combustion (fire) that does not contact the wood. Secondary combustion
burns the visible emissions or smoke that is not consumed during primary combustion. During some phases of
combustion you will see secondary combustion. It appears as a glowing flame at the top of the firebox. Air for
secondary combustion is supplied by the air tubes at the top of the firebox.
Items to Consider:
During medium and high burn rates the stove will manage secondary and primary combustion on its own.
When the heater is set to a low burn rate more care is needed to ensure the secondary combustion system
works properly. Make sure the stove is hot and a good coal bed is established before adjusting your heater to
low burn.
Understanding the combustion system in this heater will help minimize the visible emissions this heater
releases into the environment. The primary pilot orifice at the center bottom of the door opening is designed
to help the secondary combustion at low burn settings. The pilot provides a small amount of air that burns up
through the fuel load providing the heat and flame needed for the secondary system to ignite. The air tubes
under the baffle need to remain ignited for low burns to be effective.
As you load your heater for a low burn, take care in placing the wood. This will affect how well your
secondary system works as the wood is consumed. Do not block the pilot orifice. Stack wood so the pilot air
can burn its way up between the pieces, helping your heater burn effectively throughout the low fire. This will
reduce the visible emissions your heater produces and increase the amount of heat you get from the wood. If
you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions.
Burning Your Heater
Starting a Fire: When starting a fire it is imperative to get the heater hot and drafting as quickly as possible.
This promotes combustion and reduces emissions. There are many ways to start a fire and you will become
adept as you become familiar with the way your heater burns. Before you start, make sure your burn rate setting
(air control) is all the way open and the by-pass (if equipped) is open. We suggest that you use a layer of
crumpled newspaper covered with a three layers of small kindling, stacked tic tac toe style with approximately ½”-
1”gaps between them. Continue to layer wood on top of the kindling with the same air gaps using slightly bigger
pieces increasing in size as you stack upward with the final layer being 3-5” diameter pieces loaded on the top.
This should fill the firebox. Light the newspaper in several places near the door opening. Shut the door but do not
latch it, creating a small opening to allow air to feed the kindling fire. Never leave your heater unattended if your
door is not latched shut. While the kindling burns the fire will heat and ignite the larger pieces above. Once the
whole load is burning shut and latch the door leaving the burn rate on high. Depending on your heater, the
chimney, and the outside environment, you may need to leave your bypass open for up to 20 minutes after
lighting the fire. If the fire dies when you shut the bypass you will need to leave it open longer. The presence of a
hot coalbed is critical to good combustion. We cannot overstate the importance of a hot coal bed before slowing
your burn rate or re-loading your heater. We recommend that you allow the first ignition load of wood to burn
through at the high burn rate. This will get your heater up to temperature and establish a coal bed.
Reloading: When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down.
Low Burn: If preparing for an overnight or low burn a longer heat up period may be necessary. Reload the
heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through
the middle load keeping the secondary combustion system hot and active throughout the burn. After loading, burn
the heater on high for at least 15 minutes before setting the air control to low. Excessive creosote buildup (or
sooting) in the heater at the end of a low burn signifies that the heater was not hot enough and the wood load was
not burned long enough on high after loading before shutting down the air control.