Trek DOMANE SL 2023 User manual

2023 DOMANE SL/SLR
SERVICE MANUAL
Rev 1 December 2022

2023 Domane SL/SLR
1
Safety
WARNING
Properly tighten hardware
Always tighten hardware to the specied torque.
Over-tightening hardware could deform or break the
hardware or components. Under-tightening hardware
could cause hardware or components to become loose.
Either situation could damage the bicycle and result in
injury to the rider.
WARNING
Reapply threadlocker
All reused-fasteners with pre-applied threadlocker must
be cleaned with isopropyl alcohol and have new thread-
locker applied before re-assembly. If threadlocker is not
applied, the fasteners may loosen which could damage
the bicycle and result in injury to the rider.
Legend
Apply appropriate grease
Apply threadlocker
Nm Torque
Cable (zip) tie
Contents
Routing — mechanical Routing — mechanical:
instructions
Routing — Di2 Routing — Di2:
instructions
Routing — eTap
Routing — eTap:
instructions
Fork and headset Install the headset Fork and headset —
standard stem
Seatpost
IsoSpeed IsoSpeed: remove
partsand install
Chainkeeper Storage door Specications
Copyright 2022 Trek Bicycle Corporation All Rights Reserved

2023 Domane SL/SLR
2
Routing — mechanical
1
3
2
5
5
2
6
0.7Nm
8
3
1
10
96.5Nm 4
3Nm 11
12
5
7
10 611
7
1
Front derailleur cable
2Rear derailleur cable
3Rear brake hose
4Front brake hose
5Rear derailleur hanger — W524188
6Rear derailleur hanger bolts (M3x12mm) — W524884
7Cable housing grommet — W329119
8Housing grommets — W330578
9Front derailleur hanger — W531901
10 Front derailleur hanger bolt (M5x16mm) — W543903
11 Cable guide bolts (M4x9mm) — W546731
12 Cable guide — W588188

2023 Domane SL/SLR
3
Routing — mechanical: instructions
1. Route the brake hoses.
8
2. Route the shift housings.
78
3. Insert the shift housings and rear brake hose into the
cable guide.
12

2023 Domane SL/SLR
4
Routing — Di2
3
5
56
0.7Nm
8
3
10
96.5Nm 4
3Nm 11
12
5
7
2
1
13
7
611
10
1 Rear Di2 wire
EW-SD300-I
2Front Di2 wire
3Rear brake hose
4Front brake hose
5Rear derailleur hanger — W524188
6Rear derailleur hanger bolts (M3x12mm) — W524884
7Di2 wire grommet — W317292
8Housing grommets — W330578
9Front derailleur hanger — W531901
10 Front derailleur hanger bolt (M5x16mm) — W543903
11 Cable guide bolts (M4x9mm) — W546731
12 Cable guide — W588188
13 Di2 battery — BTDN300

2023 Domane SL/SLR
5
Routing — Di2: instructions
1. Route the brake hoses.
8
2. Route the Di2 wires through the frame and connect
them to the battery.
78
13
12
3. Install the battery assembly.
4. Insert the rear brake hose into the cable guide
10

2023 Domane SL/SLR
6
Routing — eTap
1
5
3
4
0.7Nm
1
8
76.5Nm 2
3Nm 9
10
5
5
85
49
6
1Rear brake hose
2Front brake hose
3Rear derailleur hanger — W524188
4Rear derailleur hanger bolts (M3x12mm) — W524884
5eTap hole plug — W547906
6Housing grommets — W330578
7Front derailleur hanger — W531901
8Front derailleur hanger bolt (M5x16mm) — W543903
9Cable guide bolts (M4x9mm) — W546731
10 Cable guide — W588188

2023 Domane SL/SLR
7
Routing — eTap: instructions
1. Route the brake hoses.
6
2. Insert the rear brake hose into the cable guide.
110

2023 Domane SL/SLR
8
Fork and headset
5
3
1
4Nm
2
7
5.2Nm
4
5
6
9
10
11
12
13
13
1.5Nm
9-10Nm
8 4
8
1Top cap bolt (M6x35mm)
W547432
2Compression plug
3Top cap — W5274966
4Stem bolts (M5x15mm)
5305331
5Washers (M5)
6Stem — 5274584
7Routing cover — W5274600
8Bolt (M4x25mm) — W5274963
9Spacers (5mm) — 5296906
10 Spacers (15mm) — 5296905
11 Bearing cover — W5274267
12 Split ring — W5274269
13 Headset bearings — W540243
-7° +7°
W5274602
W5274603
W5274600
W5274601
W5274599
60-80mm stem
90-110mm stem
120-140mm stem
60-70mm stem
80-100mm stem
7

2023 Domane SL/SLR
9
Fork and headset: max spacers
WARNING
Below the stem
Do not exceed 40mm of headset spacers below the
stem. If there are more than 40mm of spacers, the
steerer tube could become damaged and break, causing
a crash resulting in injury.
40mm max
3
WARNING
Above the stem
Do not exceed 40mm of headset spacers above the
stem. If there are more than 40mm of spacers, the
steerer tube could become damaged and break, causing
a crash resulting in injury.
NOTE: If you add spacers above the stem, you must use a
standard top cap (without the indent).
40mm max
Standard top cap

2023 Domane SL/SLR
10
Install the fork
1. Install the compression plug in the fork.
9-10Nm
2
2. Grease the fork crown race, both headset bearing
bores, and both bearings (13).
13
13
3. Insert the fork into the head tube.
TIP: Use a sprint stand to hold the fork in place.

2023 Domane SL/SLR
11
Install the headset
1. Route the headset parts down the housings.
21
eTap/Di2
4
3
21
Mechanical
9
10
11
12
1Front brake hose
2Rear brake hose
3
Front derailleur cable housing
4Rear derailleur cable housing
2. Loosely attach the stem (6).
3. Install the top cap (3) and tighten the top cap bolt (1).
14Nm
max
3
4. Tighten the stem bolts (4) — alternating between
them — until both are torqued to 5.2Nm.
5. Install the routing cover (7).
eTap/Di2
example
7
81.5Nm
eTap/Di2
example

2023 Domane SL/SLR
12
Fork and headset — standard stem
3
10
2
1
4
9-10Nm
4
5
6
7
7
6
10
8
9
5.2Nm
5.2Nm
4Nm
1Top cap bolt
W547432
2Top cap
3Compression plug
4Spacers (5mm) — 5253930
5Spacers (10mm) — 5253931
6Stem bolts (M5x18.5mm)
5276082
7D-nuts (M5)
8Bearing cover (standard stem) — W5274615
9Split ring — W5274269
10 Headset bearings — W540243

2023 Domane SL/SLR
13
Seatpost
MINIMUM
INSERT
45
8-10Nm
3
3
4
2
1
5 2
If the seatpost is continually
slipping, add carbon friction paste
at the location shown above.
1
1Seatpost (280mmx5mm) — W5285077
2Bolt insert
272628
3Barrels
4Saddle clamp ears (7mmx7mm)
— 421564
5Bolt (M6x16mm)

2023 Domane SL/SLR
14
IsoSpeed
NOTICE: Do not perform routine maintenance on the IsoSpeed. Only service IsoSpeed hardware if you are replacing parts or
torquing the pivot bolt (5).
9
10
2
3
11
10.5Nm
6.8Nm
12 5.2Nm
7
1
1
4
13
8
14
5
6
DO NOT REMOVE: Do not remove this bolt
(11) unless you are servicing the IsoSpeed or
replacing parts. It secures the IsoSpeed tongue
(14).
11
1Flanged bushings — W5256074
2Wave washer (M10)
5296536
3Washer (M10)
4Cylindrical bushing
5Pivot bolt (M10)
6Nut (M10)
7T-nut — W5260276
8Washer (M6) — W5260277
9*IsoSpeed cover (black) — W5297965
10 Wedge cover — W5269805
11 Bolt, T25 tamper-resistant (M6x16mm) — W5280089
12 Bolt (M6x22mm)
W5275256
13 Wedge assembly parts
14 IsoSpeed tongue (44-47cm) — W5284403
*This is a color-matched part — search trekbikes.com to nd
the right color for your bike.

2023 Domane SL/SLR
15
IsoSpeed: remove parts
NOTICE: Do not perform routine maintenance on the IsoSpeed. Only service IsoSpeed hardware if you are replacing parts.
1. Remove the assembly cover (9).
NOTICE: Use your ngers to remove the cover. Do not
use a tool or you could scratch the paint.
2. Remove the pivot bolt (5), washers (2, 3), and the nut
(6).
NOTICE: Do not continue removing the pivot bolt (5)
if the nut rotates (6) — this could damage the frame
pockets. If necessary, use a shim to hold the nut (6)
in place while removing the pivot bolt (5).
3. Remove the rest of the IsoSpeed parts as shown on
page 14.

2023 Domane SL/SLR
16
IsoSpeed: install parts
NOTICE: Do not perform routine maintenance on the IsoSpeed. Only service IsoSpeed hardware if you are replacing parts.
IMPORTANT: Clean all parts before reinstalling them using 50/50 isopropyl/water mix.
1. Grease the wedge assembly as shown below.
2. Assemble the tongue assembly (see page 14) and in-
sert it into the frame. Insert and torque the bolt (11).
11
6.8Nm
3. Apply threadlocker to the pivot bolt (5) and nut (6)
threads.
5
6
4. Place the wave washer (2) on the pivot bolt (5) and
apply grease as shown below.
NOTE: Do not apply grease to the frame pockets or
bushings. The grease could contact the pivot bolt
threads.
2
6
5
5. Install the nut (6) and pivot bolt (5). Torque the bolt to
10.5 Nm.
5
10.5Nm
6

2023 Domane SL/SLR
17
Chainkeeper
3
1
1Nm
2
43Nm
1Bolt (M4x22mm)
5305773
2Chainkeeper
3 Flat washer (M5x10mm)
4Bolt (M5x16mm)
Adjust the chainkeeper
1. Shift to the lowest gear (largest rear cassette cog) and inner chainring.
2. Loosen the bolt (1) on the chainkeeper.
3. Rotate the loose piece (shown in red below) so there is 1mm of horizontal clearance to the chain.
1mm
4. Tighten the bolt (1) to 1Nm.

2023 Domane SL/SLR
18
Storage door
1
1.2Nm
11.2Nm
2
3
1Mount screws — W547053
Storage door kit*
2Bolts (M5x16mm) — W596821
3Door frame — W580769
*This is a color-matched part — search trekbikes.com to
nd the right color for your bike.

2023 Domane SL/SLR
19
Specifications
Frame
SL/SLR
Rear hub OLD 142mm
Front hub OLD 100mm
Upper fork steerer tube OD 28.6mm
Lower fork steerer tube OD 38.1mm
Bottom bracket type/width T47/85.5mm
Brake rotor diameter min/
max
140/160mm
Tire width max 700c 38mm
Tire width max 700c (with
fenders)
35mm
Fender compatible — rear Yes
Fender compatible — front Yes
Chainline/chainring
Chainline Max chainring teeth (T)
Small Large Single (1x)
Shimano 43.5mm — — 50t
43.5mm 36T 52T —
SRAM 43.5mm — — 50T
43.5mm 33T 52T —
Brake hose lengths (caliper to lever)
NOTE: The lengths below are based on a 100mm stem
with 40mm of headset spacers below the stem.
Frame size Rear brake Front brake
50cm 1,440mm 815mm
52cm 1,460mm 830mm
54cm 1,480mm 845mm
56cm 1,500mm 860mm
58cm 1,526mm 880mm
60cm 1,557mm 905mm
62cm 1,588mm 930mm
Wire lengths — Di2 (derailleur to battery)
Frame size Rear derailleur Front derailleur
50cm 700mm 250mm
52cm 700mm 250mm
54cm 700mm 250mm
56cm 700mm 250mm
58cm 700mm 250mm
60cm 700mm 250mm
62cm 700mm 250mm
Housing lengths — mechanical (derailleur to
lever)
Frame size Rear derailleur Front derailleur
50cm 1,590mm 1,240mm
52cm 1,610mm 1,260mm
54cm 1,630mm 1,280mm
56cm 1,650mm 1,300mm
58cm 1,675mm 1,325mm
60cm 1,710mm 1,360mm
62cm 1,740mm 1,390mm