Trojan PIONEER 300 Installation guide

PIONEER 300
STATIONARY CYCLE
STATIONARY CYCLE CARE INSTRUCTIONS
AND ASSEMBLY MANUAL
TROJAN
MY SPACE MY TIME
®
#1
HOME
FITNESS
SOUTH AFRICA’S
SINCE
1981
CAUTION
READ ALL PRECAUTIONS AND
INSTRUCTIONS IN THIS MANUAL
BEFORE USING THIS EQUIPMENT
KEEP THIS MANUAL FOR
FUTURE REFERENCE
1 YEAR
warranty
CALL
0861 876526
0861 TROJAN
1146
4

11464-2
INDEX PAGE
1. SAFETY INSTRUCTIONS 3
2. PRE ASSEMBLY CHECK LIST 4
3. HARDWARE LIST 5
4. ASSEMBLY STEPS 6
5. COMPUTER FUNCTIONS 9
6. CONDITIONING GUIDELINES 11
7. FITNESSTIPS &TECHNIQUES 12
8. WARM -UP AND COOL-DOWN 13
9. FREQUENTLY ASKED QUESTIONS 14
10. PARTS LIST 15
11. EXPLODED DRAWING 16
12. TROJAN 1YEAR LIMITEDWARRANTY 18
13. TROJAN REPAIRS PROCEDURE 20

11464-3
1.SAFETYINSTRUCTIONS
WARNING:
To reduce the risk of serious injury,read the following safety instructions before using theTROJAN PIONEER 300 BIKE.
1.Use theTROJAN PIONEER 300 BIKE.only on a level surface.
2.Keep children and pets away from this equipment at all times.
3.TheTROJAN PIONEER 300 BIKE.should not be used by persons weighing more than 110kgs.
4.TheTROJAN PIONEER 300 BIKE.should be used by only one person at a time.
5.Be careful to maintain your balance while using,mounting,dismounting,folding,unfolding or assembling theTROJAN
PIONEER 300 BIKE,loss of balance may result in a fall and serious bodily injury.
6.Use theTROJAN PIONEER 300 BIKE only as described in the manual.
7.Before using this equipment to exercise,always do stretching exercises to properly warm up.
8.Always make sure all bolts and nuts are tightened prior to each use.
WARNING
Before starting any exercise or conditioning program you should consult with your personal physician to see if you
require a complete physical exam.This is especially important if you are over the age of 35, have never exercised before,
are pregnant,or suffer from any illness.

1
1464-4
2.PREA
SS
EMBLY
C
HE
C
KLI
S
T
T
hank you
f
or choosing the
T
ROJAN PIONEER 300 BIK
E
.
W
e ta
k
e great pr
id
e
i
n pro
d
uc
i
ng t
hi
s qua
li
ty pro
d
uct an
d
h
ope it will provide many hours of quality exercise to make you feel better,look better and enjoy life to its fullest
.
Yes,it’s a
p
roven
f
act that a re
g
ular exercise
p
ro
g
ram can im
p
rove
y
our
p
h
y
sical and mental health.Too o
f
ten,our bus
y
l
ifestyles limit our time and opportunity to exercise.The
T
ROJAN PIONEER 300 BIK
E
provides a convenient and simple
m
ethod to be
g
in
y
our assault on
g
ettin
g
y
our bod
y
in sha
p
e and achievin
g
a healthier li
f
est
y
le
.
Before reading further,please review the drawing below and familiarize yourself with the parts that are labeled
.
•
Read this manual care
f
ully be
f
ore using the
T
ROJAN PIONEER 300 BIK
E
.
H
andleba
r
T
ens
i
on
K
no
b
Saddle
Main Frame
F
ront
P
ost
Com
p
ute
r
F
ront
S
tabilize
r
R
ear Stabilizer
P
e
d
a
l
R
Q
uick Release Knob

11464-5
3.HARDWARELIST
NOTE :
The described parts are all you need to assemble this machine.
Before starting assembly,please check the hardware packing to make sure they are included.
No. Description Q’ty
7Washer (M8) 8
8
SpringWasher M8
8
32
Allen Head Screw (M8 x 15mm)
4
14
Nylock Nut (M8)
4
35
Plastic Cap
4
No. Description Q’ty
18
Seat Height Adjusting Knob
I
4Carriage Bolt (M8 x 70mm) 4
Tool I
Spanner/screw Driver I
L.wrench 1

11464-6
4.ASSEMBLYSTEPS
STEP02
• Fasten Rear Foot (10) to the Base Frame (1) using
two M8x70mm Carriage Bolts (4),two M8
Washers (7),two M8 SprintWashers (8), two
M8 Nylock Nuts (9) and two Plastic Caps for SC
Screws (35) as indicated
STEP03
• Connect ComputerWire (22) to SensorWire (23).
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening screws.
STEP01
• Fasten Front Foot (2) to the Base Frame (1) using
two M8x70mm Carriage Bolts (4),two M8
Washers (7),two M8 SprintWashers (8), two M8
Nylock Nuts (9) and two Plastic Caps for SC
Screws (35) as indicated.

11464-7
STEP04
• Insert the Handlebar Post (19) intoThe Base
Frame (1) and attach it with four M8Washers (7),
four M8 SpringWashers (8) and four M8x15mm
Allen Head Screws (32).
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening screws.
STEP05
• Attach the Saddle (13) to the Saddle Post (14)
then place the Plastic Collar (38) onto the Saddle Post (15)
STEP06
• Insert the Saddle Post (15) into the Base (1).
Align one of the holes in the Saddle Post (15)
with the hole in the BASE and insert the Seat Knob (18)
through the hole in the base into the hole in the Saddle
Post.(15)Tighten the Seat Knob (18) into the Base.

11464-8
ASSEMBLYSTEPS
STEP07
• Attach the ComputerWire (22) to the Computer
(24). Attach the Computer (24) to the Handlebar
Post (7) with four M5x16mm Screws (81).
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening screws.
STEP08
• Attach the Handlebar (31) to the Handlebar
Post (17) outside using Handlebar Screw (21),
M8 SpringWasher (8) and M8Washer (7).
• Attach the PulseWire (25) to the computer.
CAUTION:
Ensure that cables are not damaged
during assembly or when tightening screws.
STEP09
• Insert the Right Pedal (34) into the right arm of the
Crank Assembly (37) and finger tighten in a
clockwise direction until the thread is fully inserted in the
crank.
• Insert the Left Pedal (34) into the right arm of the
Crank Assembly (37) and finger tighten in an
anti-clockwise direction until the thread is fully inserted in
the crank.

11464-9
5.COMPUTERFUNCTIONS
User Data You should input your personal data before a workout.Press BODY FAT key to enter your personal
data of gender,age,height and weight then the computer can save the data unless the batteries are
taken out.
Clock Mode
a.The computer will enter the clock mode when there is no signal input or no keys are pressed for 4
minutes.You can press the ENTER key to switch the clock between temperature at the clock mode or
press other keys to quit the clock mode.
b.You can set up theTIME or ALARM by holding ENTER key for 2 seconds,then you can set upTIME
and ALARM by using the UP or DOWN keys.
c.By holding the ENTER and UP keys together for two seconds,you can check the current clock at
“NO SPEED”mode.
FUNCTION AND FEATURE
CLOCK Display the current clock by hour and minute and second.
ALARM You can set up your morning call or set time with this computer and it will beep the alarm for 1
minute at your set time.
TEMPERATURE Display the current temperature.
TIME
Shows your elapsed workout time in minutes and seconds.Your computer will automatically count
up from 0:00 to 99:59 in one second intervals.You many also program your computer to count-
down from a set value by using the UP and DOWN keys.If you continue exercising once the time
has reached 0:00,the computer will begin beeping,and reset itself to the original time set,letting you
know your workout is done.
SPEED Displays your workout speed value in KM/per hour.If no speed signal input then the computer will
display“NO SPEED”on the window.
DISTANCE Displays the accumulative distance traveled during each workout up to a maximum of 99.9KM.
CALORIES Your computer will estimate the cumulative calories burned at any given time during your workout.
PULSE Your computer displays your pulse rate in beats per minute during your workout.If no pulse signal
input then the computer will display“NO pulse”on the window.
RPM Your pedal cadence.

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COMPUTERFUNCTIONS
KEY FUNCTIONS
There are 9 button keys and the function description as follows:
UP key During the setting mode,press the key to increase the value ofTime,Distance,Calories,Age,
Weight,Height etc. and to select gender.During the CLOCK mode,you can set up clock and
alarm with this key.
DOWN key
During the setting mode,press the key to decrease the value ofTime,Distance,Calories,
Age,Weight,Height etc.and to select gender.During the CLOCK mode, you can set up
clock and alarm with this key. Note During the setting mode, you can hold UP and DOWN
keys together for two seconds then the setting value will reset to Zero or default value.
ENTER/RESET key
a.Press the key to accept the current data entry.
b.During the“NO SPEED”mode,by holding the key for two seconds the
computer will re-power up. Press the BODY FAT key to enter your personal data
before measuring your body fat ratio.
MEASURE key
Press the key to get your body-fat ratio,BMI and BMR.
a.FAT %: Indicate your body fat percentage after measurement.
b.BMI (Body Mass Index):BMI is a measure of body fat based on height and weight that ap-
plies to both adult men and women.
c.BMR (Basal Metabolic Rate):Your Basal Metabolic Rate (BMR) shows the number of calo-
ries your body needs to operate.This doesn’t account for any activity,it’s simply the energy
needed to sustain a heartbeat,breathing and normal body temperature.It measures the
body at rest,not sleep,at room temperature.
PULSE RECOVERY key
Press the key to activate heart rate recovery function.
F = 1.0 means OUSTANDING
1.0
≤ F ≤ 2.0 means EXCELLENT
2.0
≤ F ≤ 2.9 means GOOD
3.0
≤ F ≤ 3.9 means FAIR
4.0
≤ F ≤ 5.9 means BELOW AVERAGE
F = 6.0 means POOR
How to replace batteries:
Remove the battery cover from the bottom casing and replace the batteries as per the picture below :

11464-11
AEROBIC EXERCISE
Aerobic exercise is any sustained activity that sends oxygen to your muscles via your heart and lungs.
Aerobic exercise improves the fitness of your lungs and heart - your body’s most important muscle.
Aerobic exercise fitness is promoted by any activity that uses your large muscle -arms, legs, or buttock,for example.
Your heart beats quickly and you breathe deeply. An aerobic exercise should be part of your entire exercise routine.
WEIGHTTRAINING
Along with aerobic exercising which helps get rid of and keep off the excess fat that our bodies can store,
weight training is an essential part of the exercise routine process.Weight training helps tone, build and strengthen
muscle. If you are working above your target zone, you may want to do a less amount of reps.
And as always consult your physician before beginning any exercise program.
MUSCLE CHART
CYCLE
The exercise routine that is performed on the cycle will develop the lower body muscle group as well as condition the
circulatory system and provide a good aerobic workout .These muscle groups are highlighted on the muscle chart below.
6.FITNESSTIPSANDTECHNIQUES

11464-12
7.CONDITIONINGGUIDELINES
EXERCISEINTENSITY
To maximize the benefits of exercising, it is important to exercise with the
proper intensity.The proper intensity level can be found by using your heart
rate as a guide.For effective aerobic exercise,your heart rate should be
maintained at a level between 65% and 85% of your maximum heart rate
as you exercise.This is known as your target zone.You can find your target
zone in the table below.
During the first few months of your exercise program,keep your heart rate near the low end of your target zone as you
exercise.After a few months,your heart rate can be increased gradually until it is near the middle of your target zone as
you exercise.
To measure your heart rate, stop exercising but continue moving your legs or walking around and place two fingers on
your wrist.Take a six-second heartbeat count and multiply the results by 10 to find your heart rate.For example,if your
six-second heartbeat count is 14,your heart rate is 140 beats per minute.(A six-seconds count is used because your
heart rate will drop rapidly when you stop exercising.)
Adjust the intensity of your exercise until your
heart rate is at the proper level.
For more information on dieting and
training visit www.trojanhealth.co.za
How you begin your exercise program depends on your physical condition. If you have been inactive for several years,or
are severely overweight,you must start slowly and increase your time on the equipment; a few minutes per workout.
Initially,you may be able to exercise only for a few minutes in your target zone, however, your aerobic fitness will improve
over the next six to eight weeks.Don’t be discouraged if it takes longer.It’s important to work at your own pace.Ulti-
mately,you’ll be able to exercise continuously for 30 minutes.The better your aerobic fitness,the harder you will have to
work to stay in your target zone.Please remember these essentials :
• Have your doctor review your training and diet programs to advise you of a workout routine you should adopt.
• Begin your training program slowly with realistic goals that have been set by you and your doctor.
• Monitor your pulse frequently.Establish your target heart rate based on your age and condition.
• Set up your equipment on a flat,even surface at least 3 feet from walls and furniture.

5
4
1
2
3
11464-13
8.WARM-UPANDCOOL-DOWN
WORKOUTGUIDELINES
Each workout should include the following three parts:
A warm-up,consisting of 5 to 10 minutes of stretching and light exercise.A proper warm-up increases your body tem-
perature,heart rate,and circulation in preparation for exercise.
Training zone exercise,consisting of 20 to 30 minutes of exercising with your heart rate in your training zone. (Note:
During the first few weeks of your exercise program,do not keep your heart rate in your training zone for longer than
20 minutes.)
A cool-down,with 5 to 10 minutes of stretching.This will increase the flexibility of your muscles and will help to prevent
post-exercise problems.
EXERCISEFREQUENCY
To maintain or improve your condition, plan three workouts each week,with at least one day of rest between workouts.
After a few months of regular exercise,you may complete up to five workouts each week,if desired.Remember, the key
to success is make exercise a regular and enjoyable part of your everyday life.
SUGGESTEDSTRETCHES
The correct form for several basic stretches is shown at the right.Move slowly as you
stretch-never bounce.
1.ToeTouch Stretch
Stand with your knees bent slightly and slowly bend forward from your hips.Allow
your back and shoulders to relax as you reach down toward your toes as far as pos-
sible. Hold for 15 counts,then relax. Repeat 3 times.Stretches:Hamstrings,back of
knees and back.
2.Hamstring Stretch
Sit with one leg extended.Bring the sole of the opposite foot toward you and rest it
against the inner thigh of your extended leg.Reach toward your toes as far as pos-
sible. Hold for 15 counts,then relax. Repeat 3 times for each leg.Stretches:Ham-
strings,lower back and groin.
3.Calf/Achilles Stretch
With one leg in front of the other,reach forward and place your hands against a
wall.Keep your back leg straight and your back foot flat on the floor. Bend your
front leg,lean forward and move your hips toward the wall.Hold for 15 counts,then
relax.Repeat 3 times for each leg.To cause further stretching of the achilles tendons,
bend your back leg as well. Stretches:Calves,achilles tendons and ankles.
4.Quadriceps Stretch
With one hand against a wall for balance, reach back and grasp one foot with your
other hand.Bring your heel as close to your buttocks as possible.Hold for 15 counts,
then relax.Repeat 3 times for each leg.Stretches:Quadriceps and hip muscles.
5.InnerThigh Stretch
Sit with the soles of your feet together and your knees outward.Pull your feet
toward your groin area as far as possible.Hold for 15 counts,then relax.Repeat 3
times.Stretches:Quadriceps and hip muscles.
For more information on dieting and training visit www.trojanhealth.co.za

11464-14
9.FREQUENTLYASKEDQUESTIONS
Q1. My computer consol is not working
1.Check your batteries are still in working condition (Manual & Electronic bicycles)
2.Check that your power cord is in your power outlet and is on.
3.Check that you have a power supply to your home.
4.Ensure that the consol computer cables have been connected properly in the neckpiece when assembling the unit.
Q2. My consol is showing an ‘E’ error
1.The speed has exceeded 99.9kph.
Reset consol,and resume training.
If this does not solve the problem please contact 0861 876 526.
Q3. My consol is showing an ‘err’ error
1.The consol has not received a pulse signal for 20seconds.
Press any key and resume training as normal.
If this does not solve the problem please contact 0861 876 526.
Q4. What does BMI stand for
1.Body Mass Index
Q5. My LCD is dim
1.Check if unit is in direct sunlight,move if neccessary.
If display does not improve,please contact 0861 876 526

11464-15
10.PARTSLIST

11464-16
11.EXPLODEDDRAWING

11464-17
EXPLODEDDRAWING

11464-18
12.TROJAN1YEARLIMITEDWARRANTY
Masstores (Pty)Ltd (“the Supplier”) hereby provides a limited warranty to the original purchaser of this product (“the
Consumer”) that this product will be free of manufacturing defects in materials and workmanship which under normal,
personal,family or household use (commercial use expressly excluded) manifest themselves within the following stipu-
lated periods from the date of purchase:
Exclusions
The warranty does not include and will not be construed to cover products damaged as a result of disaster;misuse;
commercial use;use not in accordance with the written instructions included with the product;abuse;and/or any
non-authorized modification of the product. It also does not cover replacement of the light bulbs and other expendables.
All demo models carry a 3 month warranty.
Waiver
The warranty provided herein and the obligations of the Supplier are in lieu of,and the Customer waives,all other war-
ranties,guarantees,conditions or liabilities, express or implied,arising by law or otherwise,including without limitation, any
obligation of the Supplier in respect of any injury ,loss or damage (direct, indirect or consequential) arising out of the
use of,or inability to use,this product and whether or not occasioned by the Supplier’s negligence or any act or omission
on its part.
Claims under 1 Year Limited Warranty
Within 7 days of purchase:
The faulty product will be exchanged (provided that the product is in its original packaging with all accessories).
After 7 days but within 3 months of purchase:
The Supplier may in its sole discretion either replace or repair the product.
After 3 months but within 1 year of purchase:
The Supplier may in its sole discretion either replace or repair the product.The following shall not be covered:
• Treadmills: Running Decks,Running Belts, and RubberArm covers
• Exercise Bikes/Spinners: Pedals,Cranks,and Rubber Arm covers
• Cross Trainers/ Ellipticals/ Steppers: Foot Rests, Cranks,Shocks,and Rubber/FoamArm covers
• Home Gyms / Benches: Pulleys,Cables,Seats and Padding
• Trampolines: Springs, Mats,and Covers
• Rowers: Rowing Strap / Rope /Arms,Pulling Handle,Grip, Moveable Seat
Parts not mentioned in the above, are covered under warranty within the 1st year of purchase

11464-19
Masstores (Pty) Ltd
16 Peltier Drive,Sunninghill
Sandton, Johannesburg, South Africa
Proof of Purchase
Any claim in terms of the warranty must be supported by a proof of purchase or a warranty number.
Warranty numbers can be issued through contacting our call centre on 0861 Trojan (0861 876 526),
or online at www.trojanhealth.co.za.If such proof is not available,then notwithstanding anything to the
contrary herein,the service agent’s prevailing charges for services/repairs including call-out and/or spares will
be payable by the Consumer upon collection or delivery of the repaired product.
The Consumer does not need to return the product to the store.
The Consumer shall phone theTrojan hotline on 0861 Trojan (0861 876 526) and the Supplier’s authorized agent will
at its discretion either repair the item at the Consumer’s residence or collect and repair the item at their premises.
During the warranty period the product may only be serviced and/or repaired by the Supplier’s duly
authorized agent(s).

11464-20
13.TROJANREPAIRSPROCEDURE
1.Procedure for repairs
Should you experience any faults or breakdowns on yourTrojan equipment,please adhere to the following procedure
to have the fault rectified speedily and professionally.
• Do not return the product to the store*
• Call 0861 Trojan (0861 876526) to log the faulty product (under warranty or out of warranty)
• The operator or technical advisor will try identify the fault,and will book a service team call out.
• The service team will endevour to fix the problem in your home on an agreed date and time.
• Only if the fault cannot be repaired in the convenience of your home,will the service team take the
faulty product back to the service centre.
• Items repaired in our service centre will be returned to your home on an agreed date and time.
* Note:
Should you live in an outlying area,it may be neccessary to return the product to the store nearest to you.Our service
operator will advise you of your repair procedure.
2.Cost of Repairs
2.1 Under warranty
• Any items still under warranty will be repaired free of charge,as long as it complies with the terms and
conditions of the warranty. (refer to“warranties”section in this manual)
• Any items that need to be repaired that are NOT covered in the warranty will be for the consumer’s
expense.A quote for the repair/replacement of these items will be provided to the consumer for ap
proval prior to repairs being conducted.
2.2 Out of Warranty
• Any items that need to be repaired once the warranty has expired will be for the consumer’s expense
including call out fees.A quote for the repair/replacement of these items will be provided to the
consumer for approval prior to repairs being conducted.