Trotec PBCS 2A User manual

TRT-BA-PBCS2A-TC220629TTRT01-001-EN
PBCS 2A
EN
ORIGINAL INSTRUCTIONS
BATTERY CHARGER

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battery charger PBCS 2A
Table of contents
Notes regarding the operating manual.................................2
Safety .....................................................................................2
Information about the device................................................4
Transport and storage...........................................................6
Operation ...............................................................................6
Errors and faults....................................................................9
Maintenance ..........................................................................9
Disposal .................................................................................9
Notes regarding the operating manual
Symbols
Warning of electrical voltage
This symbol indicates dangers to the life and health of
persons due to electrical voltage.
Warning of explosive substances
This symbol indicates dangers to the life and health of
persons due to potentially explosive substances.
Warning of caustic substances
This symbol indicates dangers to the life and health of
persons due to corrosive substances.
Warning
This signal word indicates a hazard with an average
risk level which, if not avoided, can result in serious
injury or death.
Caution
This signal word indicates a hazard with a low risk
level which, if not avoided, can result in minor or
moderate injury.
Note
This signal word indicates important information (e.g.
material damage), but does not indicate hazards.
Info
Information marked with this symbol helps you to carry
out your tasks quickly and safely.
Follow the manual
Information marked with this symbol indicates that the
operating manual must be observed.
Wear safety glasses
Information marked with this symbol indicates that you
should wear eye protection.
Wear protective gloves
Information marked with this symbol indicates that you
should wear protective gloves.
You can download the current version of the instructions and
the EUdeclaration of conformity via the following link:
PBCS 2A
https://hub.trotec.com/?id=46743
Safety
Warning
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
This appliance can be used by children aged
from 8years and above and persons with reduced
physical, sensory or mental capabilities or lack of
experience and knowledge if they have been given
supervision or instruction concerning use of the
appliance in a safe way and understand the hazards
involved.
Children shall not play with the appliance. Cleaning and
user maintenance shall not be made by children
without supervision.
• Check the device for potential damage before each
application. Do not use any defective devices or device
parts.
• Never use the device for non-rechargeable batteries.
• Only touch the insulated area of the battery terminals.
• Do not use the device in potentially explosive rooms or
areas and do not install it there.
• Do not use the device in aggressive atmosphere.
• Do not immerse the device in water. Do not allow liquids to
penetrate into the device.
• Do not use the device with wet or damp hands.

EN 3
battery charger PBCS 2A
• Do not under any circumstances use the device if you
detect damages on the mains plug or power cable.
If the power cable is damaged, it must be replaced by the
manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
Defective power cables pose a serious health risk!
• This appliance is not a toy. Keep away from children and
animals.
• Do not open the device.
• When operating the device, observe the polarity. In the
case of reverse polarity, the reverse polarity protection
function stops the charging process from being started, in
order to prevent damage to the charger and battery.
• Interrupt the charging process if the battery gets too hot.
For the maximum temperature, please refer to the
manufacturer specifications in the vehicle’s operating
manual.
Safety warnings on the device
The following safety instructions are additionally attached to the
device:
• Read all safety warnings and all instructions.
• Using the device may produce explosive oxyhydrogen gas.
Only operate the device in rooms that are well ventilated
and prevent open fire and spark formation.
• Always remove the mains plug from the mains socket
before attaching or removing the battery terminals.
• Do not expose the charger to rain or wet conditions.
Note regarding automatic charging
The device is provided with a microprocessor control, allowing
for automatic monitoring and adaptation of the multi-stage
charging cycle. This makes monitoring of the charging process
indispensable. Nevertheless we advise you not to leave the
battery unattended over a longer period, so that you will be able
to disconnect the device manually from the power supply in the
event of a fault.
Intended use
This device is designed for charging batteries used in vehicles.
This refers to both non-maintenance-free and maintenance-free
12V batteries, including wet batteries like for instance lead
acid, Ca/Ca and EFB batteries as well as lead gel and AGM
batteries.
The device is suitable for indoor use as well as for outdoor areas
protected from weather conditions.
The device is only intended for private, non-commercial use.
Foreseeable misuse
The device must not be used for charging lithium iron
phosphate batteries (e.g. LiFePO4) or other rechargeable lithium
batteries.
The device must not be used to charge non-rechargeable
batteries.
The device is only intended for mobile use and not for the
installation in caravans, camper vans or similar vehicles.
The device is not intended as buffer power supply, e.g. during a
battery change.
Personnel qualifications
People who use this device must:
• have sufficient proficiency in the field of electrics and
utilise the device performing safe working practices.
• have read and understood the operating manual, especially
the Safety chapter.
Personal protective equipment
Wear safety glasses
Wear suitable protective goggles when using the
device.
Wear protective gloves
Wear suitable protective gloves when using the device.

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battery charger PBCS 2A
Residual risks
Warning
Explosion hazard!
Using the device may produce explosive gas. Prevent
spark formation that is caused for instance by smoking
and open fire. Ensure sufficient ventilation.
Warning of caustic substances
The acid contained in the battery is corrosive. Rinse out
acid splashes thoroughly immediately with plenty of
water and consult a doctor in case of an emergency.
Warning of electrical voltage
Electric shock due to lightning strike.
Do not work outdoors in case of approaching
thunderstorms.
In case of a thunderstorm, disconnect the device from
the mains.
The operator is responsible for the lightning protection
of the building.
Warning of electrical voltage
Electric shock due to insufficient insulation!
Check the device for damages and proper functioning
before each use.
If you detect damages, do not use the device any
longer.
Do not use the device when either the device or your
hands are damp or wet!
Warning of electrical voltage
Before any work on the device, remove the mains plug
from the mains socket!
Do not touch the mains plug with wet or damp hands.
Hold onto the mains plug while pulling the power cable
out of the mains socket.
Warning of electrical voltage
Work on the electrical components must only be
carried out by an authorised specialist company!
Caution
Keep a sufficient distance from heat sources.
Note
To prevent damages to the device, do not expose it to
extreme temperatures, extreme humidity or moisture.
Note
Do not use abrasive cleaners or solvents to clean the
device.
Information about the device
Device description
The device serves to charge various battery types of vehicles.
The device charges the battery by transporting mains current
into the battery via a charging cable. A second charging cable is
attached for the purpose of earthing on one of the points
specified in the vehicle’s instructions.
The microprocessor control ensures that the multi-stage
charging process is monitored and adapted automatically.
In the winter charging mode, the battery can be charged at an
outdoor temperature of -20°C to +5°C.
In the trickle charging mode, the battery can be protected
against deep discharge and maintained at a permanently ideal
charging level, e.g. for seasonally used vehicles with long
downtimes.
The device features IP65 type of protection and is dust-tight and
protected against water jets.
The device is provided with protective mechanisms protecting
the charger and battery, including reverse polarity protection
and protection against short circuits.
Fully insulated battery terminals and a suspension eye for wall
mounting provide for safe and convenient use.
Scope of delivery
• 1 x Battery charger
• 1x Manual
Device depiction
1 2
3
4
No. Designation
1Black battery terminal ( - )
2Red battery terminal ( + )
3Control panel
4Suspension eye

EN 5
battery charger PBCS 2A
Technical data
Parameter Value
Model PBCS 2A
Mains voltage 220–240V/ ~50Hz
Rated input power Max. 35 W
Nominal output voltage 12 V DC
Rated output current Max.2A
Charging end voltage 14.2-14.8V
Fusing 3.15A (slow-blowing)
Protection class II/
Type of protection IP65
Ambient temperature -20 °C to +40 °C
Battery capacity standard charging
mode, winter charging mode
4-60Ah
Battery capacity
trickle charging mode (max. 1A)
3-32Ah
Length of the supply line 150 cm
Length of charging cable 155 cm
Plug type CEE 7/16
Dimensions
(lengthx widthx height) 200mmx 85mmx 48mm
Weight 0.37kg
Charging time (up to 80 %)
4Ah
10Ah
30Ah
60Ah
2 h
5 h
15 h
30 h
Field of application
The models that will be required from our range of chargers in
each case depend on the type of vehicle.
This operating manual applies to the PBCS 2A model.
The following table provides you with an overview of the models
suitable for the respective vehicle types.
Approximate
charging time
PBCS 2A PBCS 4A PBCS 6A PBCS 10A Common
battery size
+ +
2h
+ + - 4Ah
+ +
6h
+ +
3h
+ - 12Ah
+ +
9h
+ +
5h
+ +
3h
-18Ah
+ + +
11h
+ +
8h
+45Ah
- - + +
18h
+ +
12h
+ +
7h
70Ah
- - + + +
17h
+ +
10h
100Ah
- - - + + +
12h
120Ah
- - - - + + +
15h
145Ah
- - - - - - + +
18h
180Ah
Icon Meaning
+ + The device is well suited for this vehicle type.
+The device is suited for this vehicle type.
-The device is less suited for this vehicle type.
- - The device is not suited for this vehicle type.

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battery charger PBCS 2A
Transport and storage
Note
If you store or transport the device improperly, the
device may be damaged.
Note the information regarding transport and storage of
the device.
Transport
Before transporting the device, observe the following:
• Hold onto the mains plug while pulling the power cable out
of the mains socket.
• Do not use the power cable to drag the device.
Storage
• Store the device in a dry location and protected from frost
and heat.
• Store the device in a location where it is protected from
dust and direct sunlight.
Operation
Preparing the charging process
Warning of electrical voltage
Electric shock due to insufficient insulation!
Check the device for damages and proper functioning
before each use.
If you detect damages, do not use the device any
longer.
Do not use the device when either the device or your
hands are damp or wet!
Warning
Explosion hazard! Never charge frozen batteries or
batteries with a temperature of more than 45°C.
Warning of caustic substances
The acid contained in the battery is corrosive. Rinse out
acid splashes thoroughly and immediately with plenty
of water and consult a doctor in case of an emergency.
Wear protective goggles and suitable protective gloves.
Unpacking the device
1. Take the device out of the packaging.
2. Check the content for damage.
3. Dispose of the packaging material according to the
national regulations.
Control panel
5 6 7 8
9
10111213
No. Designation Meaning
5LED charging level
25%
Battery charged 25%
6LED charging level
50%
Battery charged 50%
7LED charging level
75%
Battery charged 75%
8LED charging level
100%
Battery charged 100%
9Mode button Setting the desired charging mode
10 Error LED Terminals connected incorrectly
(reverse polarity), wrong battery
voltage (<3.5V or >15V) or short
circuit
11 Trickle charging
mode LED
Is illuminated when the trickle
charging mode is activated
12 Winter charging
mode LED
Is illuminated when the winter
charging mode is activated
13 Standard charging
mode LED
Is illuminated when the standard
charging mode is activated

EN 7
battery charger PBCS 2A
Setting the charging mode
The standard charging mode, winter charging mode and trickle
charging mode can be activated by pressing the Mode
button(9). Depending on the charging mode selected, the
corresponding LED lights up on the control panel (11 - 13).
Standard charging mode
The standard charging mode is suitable for all 12V batteries of
the lead acid, AGM and GEL type.
Trickle charging mode
In the trickle charging mode there is a maximum charging
current of 1A. The trickle charging mode meets the following
functions:
• Charging of 12V batteries of the lead acid, AGM and GEL
type with a low charging capacity.
• Trickle charge of a 12V battery of the lead acid, AGM and
GEL type as protection against deep discharge. The battery
is continuously maintained at a capacity of 95-100% by
means of pulse charging.
Winter charging mode
In the winter charging mode, 12V batteries of the lead acid,
AGM and GEL type can be charged at an ambient temperature
of -20°C to +5°C.
Charging process
Warning
Never use these devices to charge non-rechargeable
batteries. Only charge battery types that are indicated
in the chapter "Intended use".
As a rule, the battery should be charged when removed.
If it is not possible to remove the battery, it can remain inside
the vehicle during the charging process. Note that most vehicles
have a negative grounding. The negative terminal of the battery
is connected to the car body.
In rare cases, however, there may be a positive grounding
where the positive terminal of the battery is connected to the
car body.
For this reason, observe the information on earthing in the
vehicle instructions before using the charger.
Charging process when removed
1. Remove the battery prior to the charging process, taking
the manufacturer instructions and the vehicle instructions
into consideration.
2. Clamp the red cable (2) to the positive terminal of the
battery.
3. Clamp the black cable (1) to the negative terminal of the
battery.
4. Plug the mains plug of the charger into the mains socket.
ðAll LEDs will light up briefly. Afterwards, the LED
indicating the charging mode (11-13) as well as the
LEDs indicating the charging level (5-8) will be
illuminated constantly.
5. Select the desired charging mode as described in the
Setting the charging mode section.
ð Afterwards, the LEDs indicating the charging level 5-8)
will flash in succession.
When the charging process has been completed and the
battery is fully charged, the LEDs (5-8) will be
illuminated constantly.
If the LED indicating the charging mode (13) is the only
one flashing, the device is not connected properly to the
battery, but only to the mains socket.
6. To stop the charging process, hold onto the mains plug
while pulling the power cable out of the mains socket.
7. Remove the black clamp(1) from the negative terminal of
the battery.
8. Remove the red clamp(2) from the positive terminal of the
battery.
Note
If the mains plug has already been disconnected from
the mains socket and the battery clamps are still
attached, the charger might slightly discharge the
battery. We therefore recommend always removing the
charger completely from the battery after the charging
process.
9. Check the terminal posts of the battery for dirt and
corrosion and, if necessary, clean them as described in the
manufacturer specifications.
10. Reinstall the charged battery in accordance with the
vehicle instructions.
Charging with negative grounding
1. Switch off all electrical loads.
Note
Take into account that any active loads will yet delay
the charging process when the battery remains
installed during the process.
2. Clamp the red cable(2) to the positive terminal of the
battery.
3. Clamp the black cable(1) to the car body, observing the
vehicle instructions and keeping a distance from the
battery and fuel line.
4. Plug the mains plug of the charger into the mains socket.
ðAll LEDs will light up briefly. Afterwards, the LED
indicating the charging mode (11-13) as well as the
LEDs indicating the charging level (5-8) will be
illuminated constantly.

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battery charger PBCS 2A
5. Select the desired charging mode as described in the
Setting the charging mode section.
ð Afterwards, the LEDs indicating the charging level 5-8)
will flash in succession.
When the charging process has been completed and the
battery is fully charged, the LEDs (5-8) will be
illuminated constantly.
If the LED indicating the charging mode (13) is the only
one flashing, the device is not connected properly to the
battery, but only to the mains socket.
6. To stop the charging process, hold onto the mains plug
while pulling the power cable out of the mains socket.
7. Remove the black clamp(1) from the car body.
8. Remove the red clamp(2) from the positive terminal of the
battery.
Note
If the mains plug has already been disconnected from
the mains socket and the battery clamps are still
attached, the charger might slightly discharge the
battery. We therefore recommend always removing the
charger completely from the battery after the charging
process.
9. Check the terminal posts of the battery for dirt and
corrosion and, if necessary, clean them as described in the
manufacturer specifications.
Charging with positive grounding
1. Switch off all electrical loads.
Note
Take into account that any active loads will yet delay
the charging process when the battery remains
installed during the process.
2. Clamp the black cable (1) to the negative terminal of the
battery.
3. Clamp the red cable(2) to the car body, observing the
vehicle instructions and keeping a distance from the
battery and fuel line.
4. Plug the mains plug of the charger into the mains socket.
ðAll LEDs will light up briefly. Afterwards, the LED
indicating the charging mode (11-13) as well as the
LEDs indicating the charging level (5-8) will be
illuminated constantly.
5. Select the desired charging mode as described in the
Setting the charging mode section.
ð Afterwards, the LEDs indicating the charging level 5-8)
will flash in succession.
When the charging process has been completed and the
battery is fully charged, the LEDs (5-8) will be
illuminated constantly.
If the LED indicating the charging mode (13) is the only
one flashing, the device is not connected properly to the
battery, but only to the mains socket.
6. To stop the charging process, hold onto the mains plug
while pulling the power cable out of the mains socket.
7. Remove the red clamp(2) from the car body.
8. Remove the black clamp(1) from the negative terminal of
the battery.
Note
If the mains plug has already been disconnected from
the mains socket and the battery clamps are still
attached, the charger might slightly discharge the
battery. We therefore recommend always removing the
charger completely from the battery after the charging
process.
9. Check the terminal posts of the battery for dirt and
corrosion and, if necessary, clean them as described in the
manufacturer specifications.
Calculating the charging time
Normally the duration of the charging process depends on the
previous charging level of the battery. The charging time
required to charge an empty battery to up to approx. 80% can
be calculated as follows:
Charging time (h) = battery capacity in Ah ÷ charging current in
Amp.
For more information on this, please also refer to the table in the
Field of application section.
Note
If the battery is fully charged after just a few minutes,
the battery capacity presumably is very low. In this
case, the battery should be replaced.

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battery charger PBCS 2A
Errors and faults
The device has been checked for proper functioning several
times during production. If malfunctions occur nonetheless,
check the device according to the following list.
The device is not charging:
• Make sure that the power plug is inserted and the power
supply is working.
The device is switched on and the Error display(10) is
illuminated:
• Check whether the charging clips are connected correctly.
Otherwise, the reverse polarity protection function prevents
the charging process from being started, ensuring that the
charger and battery are not damaged.
• Make sure that the charging clips are not in contact with
each other. In the event of a short circuit, the short circuit
protection function ensures that the charger will not be
damaged.
• Make sure that the battery is suited for charging, since the
battery type is not recognised automatically. A voltage of
less than 3.5V or more than 15V can cause a fault
indication.
• Check whether the battery to be charged is defective and
refer to suitable specialised personnel, if necessary.
Maintenance
Cleaning
Clean the device with a soft, damp and lint-free cloth. Ensure
that no moisture enters the housing. Protect electrical
components from moisture. Do not use any aggressive cleaning
agents such as cleaning sprays, solvents, alcohol-based or
abrasive cleaners to dampen the cloth.
Wipe the housing dry after cleaning.
Clear the device terminals from dirt and corrosion.
Repair
Do not modify the device or install any spare parts. For repairs
or device testing, contact the manufacturer.
Disposal
Always dispose of packing materials in an environmentally
friendly manner and in accordance with the applicable local
disposal regulations.
The icon with the crossed-out waste bin on waste
electrical or electronic equipment is taken from Directive
2012/19/EU. It states that this device must not be disposed of
with the household waste at the end of its life. You will find
collection points for free return of waste electrical and electronic
equipment in your vicinity. The addresses can be obtained from
your municipality or local administration. You can also find out
about other return options that apply for many EU countries on
the website https://hub.trotec.com/?id=45090. Otherwise,
please contact an official recycling centre for electronic and
electrical equipment authorised for your country.
The separate collection of waste electrical and electronic
equipment aims to enable the re-use, recycling and other forms
of recovery of waste equipment as well as to prevent negative
effects for the environment and human health caused by the
disposal of hazardous substances potentially contained in the
equipment.
Only for United Kingdom
According to Waste Electrical and Electronic Equipment
Regulations 2013 (SI2013/3113) (as amended) devices that are
no longer usable must be collected separately and disposed of
in an environmentally friendly manner.

Trotec GmbH
Grebbener Str. 7
D-52525 Heinsberg
[phone]
[phone]
[email protected]
www.trotec.com