Trotec SP2000 User manual

www.troteclaser.com
SP2000
Pre-installation Guide
IV 8034_2.0_EN (01/2017)
ENGLISH

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Trotec Laser GmbH
Linzer Straße 156
A –4600 Wels
AUSTRIA
Trotec Laser GmbH
Freilingerstraße 99
A –4614 Marchtrenk
AUSTRIA
Tel.: [phone]
[email protected]
www.troteclaser.com
Technical
Changes
Technical specifications are subject to change without notice.
Trotec Laser GmbH reserves the right to improve or modify any of the products without
prior notice.
Copyright
This documentation with all illustrations is intellectual property of Trotec Laser GmbH.
The entire documentation is given to the user for personal use only. Reproduction,
translation or any distribution to third parties is not permitted without the prior consent of
Trotec Laser GmbH. Any breach of law will be prosecuted.

SP2000/Content
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CONTENT
1General .............................................................................................................................................. 5
1.1 Information about this manual .................................................................................................... 5
1.1.1 Complementary documentation ....................................................................................... 5
1.2 Explanation of symbols............................................................................................................... 6
2Safety................................................................................................................................................. 7
2.1 Laser classification ..................................................................................................................... 7
2.2 Responsibilities of the operator .................................................................................................. 8
3Side preparation............................................................................................................................... 9
3.1 Packaging................................................................................................................................... 9
3.1.1 Packaging Version 1 ........................................................................................................ 9
3.1.2 Packaging Version 2 ........................................................................................................ 9
3.1.3 Cooling system............................................................................................................... 10
3.1.4 Exhaust (optional) .......................................................................................................... 10
3.2 Delivery..................................................................................................................................... 10
3.2.1 Delivery state and transport ........................................................................................... 10
3.2.2 Transport inspection and reporting of defects................................................................ 11
3.2.3 Temperature and humidity ............................................................................................. 11
3.2.4 Required tools for unloading and transport.................................................................... 11
3.2.5 Transport conditions....................................................................................................... 12
3.3 Storage ..................................................................................................................................... 13
3.3.1 Temperature and humidity ............................................................................................. 13
3.3.2 Storage conditions.......................................................................................................... 13
3.4 Operating environment............................................................................................................. 14
3.4.1 Temperature and humidity ............................................................................................. 14
3.4.2 Subsoil conditions .......................................................................................................... 14
3.4.3 Environmental conditions ............................................................................................... 14
3.5 Space requirement ................................................................................................................... 15
3.5.1 Space requirement for installation.................................................................................. 15
3.5.2 Space requirement of the machine ................................................................................ 15
3.5.3 Space requirement of the cooling system...................................................................... 16
3.5.4 Machine and component layout ..................................................................................... 17
4Requirements.................................................................................................................................. 18
4.1 Supply connections................................................................................................................... 18
4.1.1 Plug type......................................................................................................................... 19
4.2 requirements of the machine.................................................................................................... 19
4.3 Water cooling system requirements......................................................................................... 20
4.3.1 Electrical requirements of the water cooling systems.................................................... 20
4.3.2 Ideal water quality .......................................................................................................... 20
4.4 Exhaust system requirements .................................................................................................. 21
4.4.1 Electrical requirements of the exhaust system............................................................... 21
4.4.2 Table and laserhead exhaust system ............................................................................ 22
4.5 Compressed air requirements .................................................................................................. 23
4.6 Computer requirements............................................................................................................ 23
5Setup and installation.................................................................................................................... 24
5.1 Required personnel .................................................................................................................. 24

SP2000
Content
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6Technical Data................................................................................................................................ 25
6.1 Machine dimensions and weight .............................................................................................. 25
6.1.1 Front view....................................................................................................................... 25
6.1.2 Side view........................................................................................................................ 25
6.1.3 Top view......................................................................................................................... 26
6.1.4 Maschine weight............................................................................................................. 26
6.2 Operation panel exterior dimension.......................................................................................... 27
6.2.1 Side, front and top view.................................................................................................. 27
6.3 Travelling exhaust exterior dimensions.................................................................................... 28
6.3.1 Front –and side view ...................................................................................................... 28
6.3.2 Top view......................................................................................................................... 28
6.4 Exhaust with sound-insolating enclosure (optional) ................................................................. 29
7Appendix ......................................................................................................................................... 30
7.1 Acceptance form....................................................................................................................... 30

SP2000
General
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1 General
1.1 Information about this manual
PLEASE READ THIS MANUAL CAREFULLY BEFORE USE
KEEP THE MANUAL FOR FURTHER CONSULTATION
This manual describes how to operate the machine properly and safely. Be sure to follow the safety
instructions given here, as well as any local accident prevention regulations and general safety
regulations applicable to the field of usage.
1.1.1 Complementary documentation
Complementary documentation can be found on the supplied DVD.
Operation Manual
SP2000_Operationmanual_EN
Software Operation Manual
Trotec JobControl®
JobControl_Operationmanual_x.x.x_Vx.x

SP2000
General
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1.2 Explanation of symbols
Important technical safety notes and instructions in this manual are marked with symbols. These
instructions for workplace safety must be complies with and followed. Here special attention must be
paid in order to avoid accidents, injury to persons or material damage.
DANGER
This symbol indicates information noncompliance wherewith result in death or serious
injury.
WARNING
This symbol indicates information noncompliance wherewith may result in death or
serious injury.
WARNING
This symbol warns of potentially dangerous situations related to electric voltage. Failure to
observe the safety instructions leads to risk of serious injury or death. Care is to be taken
in particular during maintenance and repair work.
WARNING
This symbol warns of potentially dangerous situations related to the laser beam. Failure to
observe the safety instructions leads to risk of serious injury.
Material damage
This symbol indicates information noncompliance wherewith may lead to material
damage, functional failures and/or machine breakdown.
Info
This symbol marks tips and information which are to be observed to ensure efficient and
failure-free operation of the machine.

SP2000
Safety
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2 Safety
2.1 Laser classification
The here described machine is equipped with an enclosed laser pointer and a sealed carbon dioxide
laser source that emits invisible and intense laser radiation with a wavelength of 10.6 microns.
Laser classification according to DIN EN 60825-1 "Safety of Laser Products":
- SP2000 laser machine Class 2 (US: Class II) due to the key safety devices and
enclosed laser pointer
- Laser source Class 4 (US: Class IV)
- Enclosed laser pointer Class 2 (US: Class II)
WARNING
Laser radiation of Class 2 (US: class II)
Lasers of Class 2 (US: Class II) are safe, but can cause irritation of the eyes if the natural
avoidance reaction (staring into the beam deliberately) or eyelid closure reflex is suppressed.
- Do not suppress the eyelid closure reflex.
- Do not stare directly into the beam.
- Close eyes, turn away.
- Never look at the laser beam directly with an optical instrument, e.g. a lens.
WARNING
Laser radiation of Class 4 (US: class IV)
Exposure to laser radiation of Class 4 (US: Class IV) can cause injury to the eyes and skin.
- The skin and eyes must not be exposed to direct or reflected or scattered radiation.
- Wear suitable laser safety protection glasses.
- When dealing with Class 4 (US: Class IV) laser machines, it is necessary to appoint a
trained laser safety officer to evaluate potential hazards and to ensure that appropriate
control measures are implemented.
It is the responsibility of the operator to comply with the national official and statutory
regulations for the operation of a class 4 (US: class IV) laser system or laser system with
a build in laser source of class 4 (US: class IV).

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Safety
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2.2 Responsibilities of the operator
The operator has the following responsibilities:
- It is the responsibility of the operator to comply with the national official and statutory
regulations for the operation of a class 4 (US: class IV) laser system or laser system with a
build in laser source of class 4 (US: class IV).
- In addition to the safety notes and instructions stated in this manual, consider and observe the
local accident prevention regulations and general safety regulations that apply at the operation
site of the machine.
- A CO2fire extinguisher must always be at hand, as the laser beam can ignite flammable
materials.
- If the machine is used industrially, the operator is subject to the legal obligations concerning
industrial safety.
- All personnel involved in installation, set-up, operation, maintenance and repair of the machine
must have read and understood this Manual and in particular the “Safety” section. The
personnel must be trained and informed about all the functions and potential dangers of the
machine.
- The user is recommended to prepare company internal instructions considering the
occupational qualifications of the personnel employed in each case, and the receipt of the
instruction/Manual or the participation in the introduction/training should in each case be
acknowledged in writing.
- Keep the manual in the immediate vicinity of the machine so that it is accessible at all times to
all persons working on or with the machine.
- Authority for the individual activities relating to the application of the machine (e.g. installation,
operation, maintenance and cleaning) must be clearly defined and observed, so that no
unclear competencies result under the aspect of safety. This applies in particular to work to be
performed on the electrical equipment that may only be performed by qualified specialists.
- Maintenance and repair work as specified in the present manual must be carried out regularly.
- For all activities concerning installation, set-up, start-up, operation, modifications of conditions
and methods of operation, maintenance, inspection and repair, the switch-off procedures that
may be provided in the Manual must be observed.
- Provide appropriate personal protection equipment (e.g. protective goggles according to
wavelength and laser power).
- The operator is responsible for the safety-related state of the machine.
- Do not store any flammable materials in the working area or in the immediate vicinity of the
device. Particularly, residues of processed materials have to be removed to prevent any fire
hazard.
- The operator must ensure cleanliness and accessibility at and around the machine by
corresponding instructions and controls.

SP2000
Side preparation
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3 Side preparation
3.1 Packaging
3.1.1 Packaging Version 1
No
Machine parts
Packaging
(L x W x H) /mm (inch)
Weight /
kg (pound)
Type
1
Machine with cover
3340 x 2620 x 1220
(131.5 x 103.1 x 48)
2500
(5511.6)
wooden crate
2
Operating console
990 x 810 x 1425
(38.9 x 31.8 x 56.1)
200
(440.9)
wooden crate
3
Laser tube
1470 x 400 x 500
(57.8 x 15.7 x 19.7)
250
(551)
wooden crate
4
Table system (for each table)
1890 x 965 x 690
(74.4 x 37.9 x 27.2)
250
(551)
wooden crate
5
Cooling system
800 x 1000 x 1100
(31.5 x 39.4 x 43.3)
150
(330,7)
wooden crate
6
Traveling exhaust
600 x 800 x 144
(23.6 x 31.5 x 5.7)
50
(110,2)
pallet
3.1.2 Packaging Version 2
No
Machine parts
Packaging
(L x W x H) /mm (inch)
Weight /
kg (pound)
Type
1
Machine and x-axis
3190 x 2270 x 1510
(125.6 x 89.4 x 59.4)
1360
(53.5)
wooden crate
2
Cover and traveling exhaust
3390 x 1160 x 955
(133.5 x 45.7 x 37.6)
575
(22.7)
wooden crate
2
Laser tube
1560 x 540 x 680
(61.4 x 21.3 x 26.8)
145
(5.7)
wooden crate
3
Table system (for each table)
1890 x 965 x 690
(74.4 x 38 x 27.2)
200
(7.9)
wooden crate
4
Operating console
990 x 810 x 1425
(39 x 31.9 x 56.1)
150
(6)
wooden crate

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Side preparation
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3.1.3 Cooling system
No
Cooling system
(according laser
power)
Dimension (L x W x H) /
mm (inch)
Weight /
kg (pound)
Weight /
(parts)
kg (pound)
Type
1
400 W
1000 x 800 x 600
(39.37 x 31.49 x 23.6)
220
(485)
190
(419)
palette /
carton box
2
200 W
760 x 610 x 500
(29.92 x 24 x 19.68)
110
(242.5)
90
(198.4)
palette /
carton box
3
100 W
710 x 545 x 455
(27.95 x 21.45 x 17.91)
85
(187.4)
65
(143.3)
palette /
carton box
3.1.4 Exhaust (optional)
No
Machine
Dimension (L x W x H) /
mm (inch)
Weight /
kg
Weight /
(machine)
kg (pound)
Type
1
VENT 3000 Set
(with sound-
insulating enclo-
sure)
1200 x 800 x 700
(47.24 x 31.49 x 27.56)
212
(467.4)
170
(375)
transport
box
2
Piping
1200 x 800 x 1450
(47.24 x 31.49 x 57.08)
84
(185.2)
47
(103.6)
transport
box
3.2 Delivery
3.2.1 Delivery state and transport
Unless otherwise agreed, the machine/machine parts and additional accessories get delivered in
wooden crates.
Store the machine/machine parts sealed in the original packaging and shortly before installation
transport the sealed packaging units to the production site.
Unpacking the machine/machine parts is carried out by a Trotec technician at the productions site.
If it is not possible to transport the sealed packaging units to the production site due to confined space
conditions, a Trotec technician will unpack the machine parts at the storage place and will then
transport the parts to the production site.