Trotec Speedy 500 User manual

Speedy 500 Operation Manual

Speedy 500 Operation Manual
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Copyright© by Trotec Produktions und Vertriebs Ges.m.b.H.
All rights reserved.
Anyone who reproduces, copies or distributes this document, or parts of it, without the approval
of Trotec Produktions und Vertriebs Ges.m.b.H. is subject to prosecution.
We do not assume liability for any errors contained in this documentation.
We reserve the right to make technical changes.
Trotec Produktions und Vertriebs Ges.m.b.H.
Linzer Strasse 156,
A-4600 Wels, OÖ.
AUSTRIA
Tel.: [phone]
Fax: [phone]
[email protected]
www.troteclaser.com

Speedy 500 Operation Manual
Table of Contents
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Table of Contents
1 Manufacturing label........................................................................................................5
2 Product Components .....................................................................................................6
3 Preface.............................................................................................................................7
3.1 How to use the operation manual ..........................................................................................7
3.2 Product Tracking ................................................................................................................... 8
4 Technical Data ................................................................................................................9
4.1 General Description............................................................................................................... 9
4.2 Intended Use.........................................................................................................................9
4.3 Dimensions.......................................................................................................................... 10
4.4 Mechanical Design .............................................................................................................. 11
4.5 Control System.................................................................................................................... 12
4.6 Laser Equipment ................................................................................................................. 12
4.7 Laser Safety ........................................................................................................................ 12
4.8 Ambient Conditions ............................................................................................................. 12
4.9 Options................................................................................................................................ 12
4.10 Electrical Connection......................................................................................................... 13
4.10.1 Electrical connection for laser system ......................................................................... 13
4.10.2 Electrical connection for water cooling unit (optional).................................................. 13
4.11 Materials............................................................................................................................ 14
5 For your Safety .............................................................................................................15
5.1 Safety Introduction............................................................................................................... 15
5.1.1 Intended user group...................................................................................................... 15
5.1.2 Operating instructions / Safety equipment..................................................................... 15
5.2 General Safety Instructions ................................................................................................. 16
5.2.1 General......................................................................................................................... 16
5.2.2 Laser Safety.................................................................................................................. 19
5.2.3 Transport Safety ........................................................................................................... 20
5.3 Secondary Risks ................................................................................................................. 21
5.3.1 General......................................................................................................................... 21
5.3.2 Crushing hazard............................................................................................................ 21
5.4 Signage............................................................................................................................... 22
6 Transport - Storage – Setup.........................................................................................24
6.1 Forklift transport .................................................................................................................. 24
6.2 Lifting points ........................................................................................................................ 24
6.3 Shipping conditions ............................................................................................................. 25
6.4 Unloading, inspection and damage reporting....................................................................... 25
6.5 Storage conditions............................................................................................................... 25
6.6 Storage Location ................................................................................................................. 25
6.7 Installation Site .................................................................................................................... 26
6.8 Space Requirements........................................................................................................... 26
6.9 Necessary Feed Lines......................................................................................................... 26
6.10 Setup................................................................................................................................. 27
6.11 Connections ...................................................................................................................... 28
7 Machine view.................................................................................................................29
8 Operation.......................................................................................................................30
8.1 Key pad – Overview ............................................................................................................ 30

Speedy 500 Operation Manual
Table of Contents
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8.2 Key pad – Description ......................................................................................................... 31
8.3 Workpiece Removal Door.................................................................................................... 34
8.4 Pass-through opening .........................................................................................................34
8.5 Exhaust System .................................................................................................................. 35
8.6 Tables ................................................................................................................................. 36
8.6.1 Base Frame (with/without lamellas)............................................................................... 36
8.6.2 Engraving Table (Standard table).................................................................................. 36
8.6.3 Vacuum Table............................................................................................................... 37
8.6.4 Cutting Table.................................................................................................................37
8.7 Lenses................................................................................................................................. 38
8.8 Start of Operation ................................................................................................................ 39
9 Maintenance ..................................................................................................................41
9.1 Cleaning optics on the Laser Head...................................................................................... 41
9.2 Cleaning the Mirrors ............................................................................................................ 42
9.3 Maintenance plan ................................................................................................................ 43
10 Appendix .....................................................................................................................44
10.1 EC – Declaration of conformity .......................................................................................... 44
10.2 Acceptance report ............................................................................................................. 45
10.3 Training Verification Form.................................................................................................. 46
10.4 Response Form................................................................................................................. 47
10.5 How to create a Service File.............................................................................................. 48

Speedy 500 Operation Manual
Manufacturing label
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1 Manufacturing label
You find the manufacturing label with the CE-sign on the rear side of the machine.
Enter the serial number, model and year of manufacture from the manufacturing label here.
This information is important for troubleshooting problems with the product and for ordering
replacement parts.

Speedy 500 Operation Manual
Product Components
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2 Product Components
Machine
Lenses
2,0“
Nozzles
ø 5mm
Operating instructions
Please read!
ø 2mm
CD Rom (per order)
Table base frame
RS232 cable (per order)
Cleaning kitAllen wrench kit
7-part
2 exhaust hoses
Broom with
holder
Bypass jumper for
Pass-through
USB cable
Exhaust connection cable
Focusing tool
Engraving table
(standard table)
Power cord
Exhaust valve

Speedy 500 Operation Manual
Preface
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3 Preface
3.1 How to use the operation manual
This operation manual is intended to simplify the following for you:
• Learning about the machine, and
• Utilizing the machine’s capabilities according to its intended
use.
The operating manual contains important notes on how to operate
the machine:
• Safely,
• Properly, and
• Economically
Following the operating instructions helps you to:
• Avoid hazards and risks,
• Minimize repair costs and downtimes, and
• Increase the reliability and service life of your machine.

Speedy 500 Operation Manual
Preface
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3.2 Product Tracking
We have a legal duty to track our products after delivery to our
customers.
In particular, this relates to:
• Recurring faults in functions
• Anything that is unclear, e.g. in operation, maintenance or
instructions
• Any accidents that occur
• Other unusual observations
• Recommendations for improvement, requests
This information serves as a basis for potential corrections and/or
changes to the product, and it is therefore of great interest to us.
We request that you inform us of any such events and offer us
your recommendations. This is the only way that we can improve
our products as necessary, and to make them as safe and reliable
as possible.
Please use the response forms included in the Appendices
for this purpose.

Speedy 500 Operation Manual
Technical Data
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4 Technical Data
4.1 General Description
The Speedy 500 consists of a machine and a base frame.
All electronic components are integrated in the base frame.
All necessary connections are made on the back side of the Speedy 500.
Controls for the Speedy 500 are located on the keypad.
The Speedy 500 is equipped with an interlock safety system. When
the interlock is activated, only setup tasks can be performed on the
Speedy 500.
The machine has a manual table changing system that enables use of the
optimal table for specific jobs. This system ensures faster and safer table
changes.
4.2 Intended Use
The Trotec Speedy 500 is designed for engraving and cutting of the
materials listed in this document.

Speedy 500 Operation Manual
Technical Data
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4.3 Dimensions
W
Weight – depends on product model ............... 550 to 600 kg
(1210 to 1320 lbs)
Item Description Dimension Units
A Length 1920 (79.59) mm (inch)
B Width 1240 (48.82) mm (inch)
C Height, closed without
base frame 780 (30.71) mm (inch)
D Height, closed with
base frame 1140 (44.88) mm (inch)
E Height, open 2100 (82.68) mm (inch)

Speedy 500 Operation Manual
Technical Data
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4.4 Mechanical Design
Working area 1245 x 710 mm
(49 x 28 inch)
Loading area 1420 x 820 mm
(56 x 32 inch)
Working table With servomotor controlled
Z axis Computer controlled and
programmable
Max. workpiece height
- with standard table:
- with cutting table or vacuum table:
- with tables removed (absolute
flatness cannot be guaranteed):
150 mm (6 inch)
120 mm (4.7 inch)
300 mm (12 inch) over an area of
1245 x 610 mm (49 x 24 inch)
Max. engraving speed 254 cm/sec (100 inch/sec)
Max. cutting speed 80 cm/sec (31.5 inch/sec)
Depends on:
- Material
- Material thickness
- File geometry
- Laser power
Motor Brushless DC servomotor
Encoder Increment measuring system
Lenses Standard: 2,0“ (black)
Optional: 2.5” (silver) and 5.0” (blue)
2.5“ clearense (bright green)
3.75“ rotary (violett)
Lenses and all reflective mirrors are
air-flushed
Max. workpiece weight 25 kg (67 lbs)
distributed over entire working area
Precision ±0,1 mm (±0.004 inch) over entire
working area (depends on material)
Repeatability < ±15 µm
(< ±0.0006 inch)

Speedy 500 Operation Manual
Technical Data
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4.5 Control System
Laser power Adjustable 0 – 100% (typically 10-100%)
Hardware Interface USB, RS-232 (RS-232 mandatory for TroCAM and iCut)
Software Interface ASCII, HPGL, Trotec Protocol
4.6 Laser Equipment
Laser tubes Sealed off CO2 laser, maintenance free,
Laser power 60-200W
Wavelength
10,6 µm
4.7 Laser Safety
Laser class CDRH Laser Safety; CE tested
Laser class 2
Laser class 4 with pass-through opening
Interlock Double interlock safety system
4.8 Ambient Conditions
Prescribed ambient temperature of +15°to +25°C (+59°to +77°F)
Humidity of 40% to max. 70%, no condensation,
dust-free environment (2nd degree per IEC60947-1)
4.9 Options
Pass-through opening (rear) height/width: 70 x 1420 mm (2.7 x 56.0 inch)
maximum material height 63mm (2.5 in)
Rotary engraving attachment Cones and roller version
Max size of work piece:
Length: 84 cm (33 in) (cones) / 104 cm (41 in) (roller)
Diameter: 25 cm (10 in)(cones) / 15 cm (0,59 in) (roller)
CCD camera Registration marks and compensation system „i-Cut“
max. working area: 1100 x 700 mm (43 x 27 inch)
Gas kit (for compressed air
connection or process gases
as Neutrogen, Argon,
protective gas)
Intended for regulation of compressed air and process
gas (free of mechanical dust, water and oil)
Suitable for a max. flow rate of 150 l/min (40 gal.(US)) at
max. 10 bar (145 psi) Pressure connection on product for
hose diameter of 6 mm (0.236 inch)
Autofocus (optical) Used for the automatic focusing of the work piece

Speedy 500 Operation Manual
Technical Data
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4.10 Electrical Connection
4.10.1 Electrical connection for laser system
Laser
Power 60Wac 60Wwc 75Wac 85Wac 95Wac
Voltage 208/230V 208/230V 208/230V 208/230V 208/230V
Fuse 16A slow 16A slow 16A slow 16A slow 16A slow
Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phases
1
L,N,
Ground
(PE)
1
L ,N ,
Ground
(PE)
1
L , N,
Ground
(PE)
1
L , N,
Ground
(PE)
1
L , N,
Ground
(PE)
Power
consumption 2100W 1600W 2100W 2800W 2800W
Laser
Power 105Wac 120Wac 120Wwc 200Wwc 200Wwc US
Voltage 208/230V 208/230V 208/230V 400V 208/230V
Fuse 16A slow 16A slow 16A slow 16A slow 20A slow
Frequency 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Phases
1
L,N,
Ground
(PE)
1
L ,N ,
Ground
(PE)
1
L , N,
Ground
(PE)
3
L1,L2,L3,N,
Ground
(PE)
L – L: 400V
L - N: 230V
3
L1,L2,L3,
Ground
(PE)
L – L:
208/230V
Power
consumption 3100W 3100W 3100W 4500W 4500W
4.10.2 Electrical connection for water cooling unit (optional)
EU US
Laser power
60W 120W 200W 60W 120W 200W
Voltage
1x230V 1x230V 1x230V 1x115V 1x115V 1x230V
Frequency
50/60Hz 50/60Hz 50Hz 60Hz 60Hz 50/60Hz
Phases
L, N,
Ground
L, N,
Ground
L, N,
Ground
L, N,
Ground
L, N,
Ground
L, N,
Ground
Power consumption
900W 1800W 3000W 900W 1800W 3000W

Speedy 500 Operation Manual
Technical Data
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4.11 Materials
Caution when processing conductive materials (carbon fibers,…)! Conductive dust or
particles in the ambient air might damage electrical components and lead to short
circuits.
Bear in mind that those defects are NOT warranted.
Material Engraving
Cutting Marking
Acrylic
●
●
Painted metal
●
Delrin
●
●
Stainless steel (with Thermark)
●
Anodized aluminum
●
Veneer
●
●
Handicrafts
●
●
Glass
●
Wood
●
●
Gum rubber
●
●
Ceramic
●
●
Cork
●
●
Plastics
●
●
Laser rubber
●
●
Leather
●
●
MDF
●
●
Melamine
●
●
Micro porous rubber
●
●
Paper
●
●
Polyester
●
●
Stone
●
PC (Polycarbonate)
●
●
Other materials only with written approval by Trotec
The following materials are not recommended for processing:
Polyurethane PUR, Polyvinyl chloride PVC, Polyvinyl butyral PVB, Polytetrafluorethylene PTFE
and materials containing epoxy or phenolic resins
Caution:
Trotec assumes no responsibility for any consequences of laser processing in any
application such as medical or pharmaceutical applications.

Speedy 500 Operation Manual
For your Safety
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5 For your Safety
5.1 Safety Indication
Operating personnel must read and understand the operating instructions, and especially the
“Safety” chapter, before operating the equipment. We recommend that the operator create internal
instructional documentation for equipment safety and operation and to acknowledge receipt of
these instructions/operating manual and participation in training/education in writing (see
documents in the Appendices)
5.1.1 Intended user group
The machine may only be operated by authorized persons.
Authorities must be clearly defined and observed, so that no unclear competencies result under the
aspect of safety. This applies in particular to work performed on the electrical equipment that may
only be performed by specially trained professionals.
Activity Intended group of users
Control/operation Trained personnel
Other activities
(e.g. error correction, maintenance)
Specially trained personnel or
hired tradesmen
5.1.2 Operating instructions / Safety equipment
The safety zone is defined by the operator. Instructions and guidelines must be observed and
followed!
Top view
No.
Description
1EMERGENCY-OFF pushbutton
2ON-OFF switch
3Key switch
4Warning lamp (option for pass-through)
5Safety cover

Speedy 500 Operation Manual
For your Safety
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5.2 General Safety Instructions
5.2.1 General
Hazard due to improper use of the machine!
Improper use may lead to hazards and bodily injury and damage to assets.
•
Prohibit or prevent improper use.
Hazard due to disregard of safety instructions!
Improper activities at the machine may lead to death, bodily injury and/or damage
to the machine.
•
Before startup read and observe the operating manual and safety
instructions!
Hazard due to faulty behavior by untrained persons!
Improper activities at the machine may lead to death, bodily injury and/or damage
to the machine.
•
Inform personnel about machine functions and potential risks and
record this in the training record.
•
Observe legal regulations related to operation of machines and
accident prevention regulations.
Hazard due to poor lighting, poor housekeeping and moisture!
Shadows, reflections and poor housekeeping increase the risk of an accident.
•
Light the work area well, and always keep it clean and dry.
Hazard due to missing, defective or bypassed safety equipment or machine
parts!
Nonfunctioning or missing safety equipment or machine parts may lead to death,
bodily injury and/or damage to the machine.
•
Carefully check safety equipment and machine parts for proper
operation.
•
In case of a functional fault or defect, immediately take prescribed
actions to correct the problem.
Hazard due to operator error (especially in setup mode)!
Adjustment and control with insufficient knowledge of the machine may lead to
death, bodily injury and/or damage to the machine.
•
Before startup read and observe the operating manual and safety
instructions!
Hazard due to unsupervices operation of the machine!
Unsuperviced operation may lead to fire resulting in death, bodily injury and/or
damage to the machine.
•
Never operate the machine without supervision!

Speedy 500 Operation Manual
For your Safety
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Hazard due to reckless actions!
Reckless actions may lead to death, bodily injury and/or damage to the machine.
•
Make sure that no personnel remain in the hazardous area or at the
machine.
•
Do not leave any foreign objects in the machine (tools, etc.).
Hazard due to operator error by unauthorized persons!
Adjustment and control of the machine by persons with inadequate knowledge of
machine operation may lead to death, bodily injury and/or damage to the
machine.
•
Never inadvertently actuate the machine.
•
Turn the main switch off when the machine is not being used.
Hazard during faulty work process!
Deviations in machine processing and work results may be an indication of
hazardous conditions (jammed product, loose guides, etc.).
•
Observe machine movements for proper operation and check
workresults on a regular basis.
•
In case of deviations, initiate prescribed actions.
Hazard due to premature actuation!
Premature actuation of the machine may lead to death, bodily injury and/or
damage to the machine.
•
Do not reach into hazardous areas until you have turned off the
main switch and placed a service sign on it.
Hazard due to inadequate cleaning or functional checks!
Inadequate cleaning or functional checks result in machine damage.
Accumulation of dirt could impair mechanical functions.
•
Regularly check machine and connection lines for damage and
wear. In case of damage, immediately initiate prescribed actions.
•
Keep machine, handles and switches free of oil, grease, dirt and
moisture.
Hazard due to unsuitable tools!
The use of improper tools could result in a risk of bodily damage and/or damage
to the machine. Poor housekeeping leads to elevated accident risk.
•
Use proper tools for maintenance jobs.

Speedy 500 Operation Manual
For your Safety
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Hazard due to missing machine signage!
The risk of machine operator error results from making incorrect assumptions.
•
Replace missing machine signage.
Hazard due to fault that cannot be corrected!
A fault that cannot be corrected may lead to injury and/or damage to the
machine.
•
Turn off the machine and call customer service!
Hazard due to improper disposal (waste, production materials)!
Improper disposal of waste materials can lead to environmental damage.
•
Recycle recyclable materials in separated and clean state. Dispose
of waste in accordance with applicable legal regulations.
Hazard due to inferior replacement parts or parts from other companies!
The use of inferior replacement parts or parts from other companies impairs
machine safety and invalidates the supplied Conformity Declaration (CE).
•
Replace wear parts or damaged machine, safety or electrical
components with original replacement parts. Only use the
accessories or auxiliary devices identified in the operating manual.
Hazard due to unsuitable work clothing or lack of protective equipment!
Risk of injury due to catching on machine parts, falling loads, inhalation of dust
particles and noise.
•
Wear suitable work clothing.
•
Wear safety glasses.
•
Wear ear protection (mandatory for noise levels >85 dB(A))

Speedy 500 Operation Manual
For your Safety
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5.2.2 Laser Safety
There are versions of the machine for:
- Safety class 2
- Safety class 4 (With pass through option)
Class 2
The accessible laser radiation of Class 2 laser systems does not pose any
hazard for the skin. Any short-term radiation of the eyes also poses no risk due to
the low level output. In the event of longer, more intensive radiation, the eye is
protected by the natural lid reflex.
The Speedy 500 uses a Class 2 laser pointer. In order to prevent irritation of the
eyes during operation, the operator should not look directly at the laser source.
Diffuse reflections of the pilot laser are entirely harmless.
Class 4
Class 4 lasers pose the risk of direct radiation and indirect stray radiation and
may cause damage to both the skin and eyes.
Class 4 lasers also pose a fire and explosion hazard if used improperly and the
radiation strikes any flammable material.
The operator is responsible to take all necessary protective measures to entirely
rule out the possible ignition or explosion of materials by the laser beam.
Class 4 lasers should be operated according to the following precautionary
measures among others:
•The operator is obliged to appoint a trained Laser Protection Officer
responsible for compliance with the relevant regulations.
•The danger zone must be identified by installing warning lights and
warning signs outside the area.
•The danger zone must be secured against unauthorised access.
•The operator of a Class 4 laser system should always wear laser
protection glasses suitable for the wave length and output of the laser
within the danger zone.
•An additional emission warning light should also be installed in a
position visible to the operator to warn them of any emerging laser
radiation.
Compliance with the points above does not absolve the operator from meeting
the relevant standards and guidelines for the operation of a Class 4 laser system.

Speedy 500 Operation Manual
For your Safety
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Hazard due to laser radiation without protective measures!
Lack of protective measures can result in:
- Burns on the cornea of the eyes,
- Skin burns, and
- Fire hazard for clothing
•
Never operate machine without protective equipment
•
Unapproved modification or disassembly of the laser is prohibited
•
Never manipulate the laser unit
•
Do not bypass the interlock system
Hazard in processing unapproved material!
Processing of materials not listed and approved in this operating manual is
prohibited.
Processing medical technology and pharmaceutical products!
Trotec assumes no responsibility for any consequences or the suitability of laser
processing for any applications, especially those in the medical technology or
pharmaceutical fields.
Hazard when working with the cutting table!
If not all of the partition plates are used in the cutting table, there is a risk of fire
due to reflection of the laser beam.
•
Insert anti-reflective material beneath the partition plates.
5.2.3 Transport Safety
Hazard of loads impacting persons or objects!
Falling, tipping or sliding loads may lead to death, bodily injury and/or damage to
the machine.
•
Never let loads impact persons.
•
Set up unloading station before lifting loads. Avoid unnecessarily
long periods of lifting.
•
Do not lift loads until you have a clear view of the travel route.
Choose travel routes that are as unobstructed as possible.
Hazard due to lifting equipment operator error by untrained personnel!
Improper operation of lifting equipment may lead to death, bodily injury and/or
damage to the machine.
•
Operation of lifting equipment only by trained personnel.
•
Wear protective helmet, safety shoes and gloves.